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OpenERP Manufacturing Processes
OpenERP provides improved manufacturing processes functionality including: 1) Configuring bills of materials (BOM), routings that define production processes as sequences of operations, work centers where operations occur, and costs. 2) Managing production using work orders that consume raw materials and produce finished and additional products while tracking actual time and costs. 3) Estimating costs for orders based on BOM, work center costs, and estimated operation times, then calculating actual costs based on materials, time and costs consumed.
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OpenERP Manufacturing Processes
- 1. Open ERP Enterprise resourceplanning OpenERP Manufacturing Processes Ana Juaristi Olalde Avanzosc.com Openerpsite.com
- 2. OpenERP Manufacturing Processes CONFIGURATION FINAL PRODUCT BOM OPERATING Order SemiElaborated and Raw Materials Produce Consume Can be associated Proccess Made in Work Center Include Operations Op master does not exists Op must be defined for each proccess Location Cost configuration included on work center Complete process made on same work center Semi Elaborated and Raw Materials Consumed on order Location FINAL PRODUCT Produced on order Location Work orders Used to register expended time
- 3. OpenERP Improved ManufacturingProcesses CONFIGURATION FINAL PRODUCT + Additional products Proccess/ Routing BOM Include Include Proccess is sequence of operations made in a work center Operations Consumed on Operation Master Op master exists Op def can be reused Made in Made Work Center Factory Semi Elaborated and Raw Materials Location Cost configuration included by operation depending on final product and workcenter where operation is going to be made. Each operation can be made on different work center
- 4. OpenERP Manufacturing Processes OPERATING Order Process WorkCenter /Machine1 Machine2 Work order1 Consume Work order2 Produce Consume Location Additional Products Location Work orderN Produce Semi Elaborated1 Raw Materials MachineN Consume Produce Semi Elaborated2 Raw Materials Location Additional Products Location Raw Materials Location Order itself it's a control Dashboard Raw Materials are consumed on Operations/work orders Each work order can produce additional products Work orders start-stop control Each workorder can cosume and produce materials from different location FINAL PRODUCT Produced on Operations/Work orders
- 5. OpenERP Improved ManufacturingProcesses Costs Cost Configuration = 1 + 2 + 3 FINAL PRODUCT + Additional products Proccess/ Routing BOM Include Include Proccess is sequence of operations made in a work center 1) Stimated Semi Elaborated and Raw Materials (Material cost) Consumed on Operations Made in Made Work Center Factory Assigned to 2) Machine default cost values (Cycles/hour, price cycle, price hour... ) Cost product associated to Work center HR 3) Users / Employees can work in a Machine Cost product associated to an employee
- 6. OpenERP Manufacturing ProcessesStimated Costs Stimated Costs for an order Stim Machine time Stim HR Time Work order1 Stimated Time Stimated Consume taken from BOM Raw Materials Order Process StimMachine Time + Hr time Stim Machine Time + Hr time Work order2 Produce Consume Semi Elaborated1 Additional Products Stimated cost: Raw materials stimated cost + Machine time stimated cost + HR time stimated cost Work orderN Produce Consume Semi Elaborated2 Raw Materials Additional Products Raw Materials Stimated cost Semielaborated N= Semi1 + Semi2 + … Semi N-1 Produce FINAL PRODUCT Produced on Operations/Work orders
- 7. OpenERP Manufacturing ProcessesReal cost Real Costs for an order Order Machine time HR Time Process Machine Time + Hr time Work order1 Real Time Really consumed materials + scraped materials cost Raw Materials Machine Time + Hr time Work order2 Produce Consume Semi Elaborated1 Additional Products Raw Materials Real cost: Raw materials Consumed cost + Real expended Machine time cost + Real expended HR time cost Work orderN Produce Consume Semi Elaborated2 Additional Products Raw Materials Real cost Semielaborated N= Semi1 + Semi2 + … Semi N-1 Produce FINAL PRODUCT Produced on Operations/Work orders
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