OpenERP - Manufacturing Stimulation & planning with limited capacity, Objectif-Pi
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OpenERP - Manufacturing Stimulation & planning with limited capacity, Objectif-Pi
- 1. Manufacturing Simulation and planning with limited capacity 11/04/12
- 2. Agenda ξ Presentation ξ Target ξ Principles ξ Phase1:Technical Data and Capacities ξ Presentation : Routing, Bill of materials, Capacities ξ DEMO ξ Phase2 : Simulation ξ Presentation ξ DEMO ξ Phase3 : Planned ξ Presentation ξ DEMO ξ Future development
- 3. Project target ξ Simulate a customer's request to get the delivery time, the production load according to hypothesis (stock delay, current load, stock levelβ¦) ξ Manage Multi-Sites and Sub-contracting ξ Plan make orders in function of : ξ Goods available ξ Capacity available ξ Simulation hypothesis ξ Follow-up of the make order, purchases order, stock moves relative to a sale Order Semi-automatic scheduler able to be personalized for each customer's request (production management by business)
- 4. Principle Routings Bill of materials Stock Customize Sales forecasts procurement rules Simulation Stock rules / customer requests and supply method,.... VALIDATION PRODUCTION capacities Plan Scheduler Purchase OF/WO Stock Moves Purchase Order
- 5. Technical Data and Capacities ξ Modification of technical data ξ Bill of materials ξ Generating BOM from BOM Template ξ Multi-Level Properties on BOM Template ξ BOM Status... ξ Routing ξ A BOM can have several routings ξ A routing can have several operations ξ DEMO Routing BOM N Routings N Operations N resources
- 6. Technical Data and Capacities ξ Operation ξ We can indicate the consumed products on each operation ξ Possibility to realize subcontracting operations ξ Subcontracting operations can consume services ξ Possibility to realize purchase order on consumed services ξ Management of intermediary products between operations ξ Addition yield on operation (Impact on consumed product) ξ One operation is validated on N production area ξ ... ξ DEMO
- 7. Technical data ξ Resource ξ An operation may consume one or more resources (human, equipment, subcontracting) ξ A resource can use a tool which can modify equipment throughput ξ New functions ξ Capacity ξ Capacity per period. (week/month) ξ Capacity Template ξ The Shuttles ξ Date ξ Place of departure ξ Route (succession of location) ξ Duration ξ DEMO
- 8. Simulation ξ Step 1 : Product Configuration ξ Goal : Choose different options that we want for the product (using multi-level properties) ξ Generating the BOM in function of the properties ξ DEMO ξ Step 2 : Display the raw materials ξ In function of the given parameters, display ξ Stock level to date ξ Critical path ξ Delay ξ Modification of parameters ξ Procurement method ξ Supply method ξ β¦ ξ DEMO
- 9. Planning ξ Step 3 : Operation Plan ξ Selection of capacity for each operation ξ Manual ξ Automatic ξ Step 4: Validation ξ Creation of M.O and work-order ξ Creation of stock moves ξ Creation of purchase orders of raw materials and subcontracting ξ DEMO
- 10. Future development ξ Cost by simulation ξ Estimated cost ξ Real Cost ξ Substitution products ξ Sampling and quality controls in routings ξ ...
- 11. Conclusions For more information... www.objectif-pi.com contact@objectif-pi.com Objectif PI Espace Bergès 38190 LANCEY