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Gérard BERNARDON
Motor Application Engineer
Explosion Proof Servo Motors
Agenda
• What is ATEX?
• Which industries requires ATEX products?
• What is an explosion?
• Directives
• Zoning and Equipment Categories
• North America Standards
• Chinese Compulsory Cerfitification
• Overview & standards for gas
• Overview & standards for dust
• EX - Motor design in details
• EY - Motor design in details
• Contact Information
2
What is ATEX?
EXplosive ATmosphere = ATEX
An explosive atmosphere is a mixture of air and flammable substance
as gas, vapour or dust under atmospheric conditions that can explode.
3
Which industries requires ATEX products?
Any industry, due to the process, could give rise to flammable
substance (gas, vapour, mist, liquid, dust, small fibres) and could
generate an explosive atmosphere.
Examples of industries:
• Printing machinery
• Painting gantry applications
• Painting robot applications
• Volumetric pump for Oil & gas, chemical and petro-chemical industries
• Actuator for valve in Energy applications (biogas generation, gas turbine
equipment)
• Filling / dosing machine for alcohol, floor or powder in food and
pharmaceutical industries
4
What is an explosion?
For an explosion to occur, three
conditions must be fulfilled:
1. Fuel*
2. Oxygen
3. Source of ignition
If one of these three conditions is
removed, the explosion cannot occur.
* gas, dust or any flammable solid, liquid or gas
5
What is an explosion?
Ignition source
The following examples of ignition sources have the potential to cause
an explosion in the right circumstances:
• Electric arcs and spark
• Flames
• Hot surfaces for auto-ignition
• Electrostatic sparks
• Mechanical friction
• Mechanical sparks
• Compression ignition
• Chemical reactions
• Ultrasonics
• Electromagnetic radiation: ionizing, radio, lightening
6
What is an explosion?
Temperature for Ignition
Examples of auto ignition temperature:
7
Directives
The EX, EY servo motors are designed to follow the European ATEX
regulation based on 2 directives:
• 1999/92/EC: Rules for workers safety and zoning classification (under
responsibility of the customer)
• 2014/34/EU. Rules to design the devices (under responsibility of
manufacturer)
• EX servo motors: ATEX, IECEx certified, UL for US in accordance with
the UL674, Kosha and CCC
• EY servo motors: ATEX
8
Zoning and Equipment Categories
9
Zoning and Equipment Categories
Equipment group
Equipment Groups: equipment group depends on location where it is
installed.
10
Zoning and Equipment Categories
Gas and dust groups
Gas an Dust Groups: Gas and Dust group depends on the level of
flammability of the substance and the location where it is installed.
11
Zoning and Equipment Categories
Temperature Classes
EX T4 from 700°C down to 135°C
EY T3 from 700°C down to 200°C
12
Zoning and Equipment Categories
Gas Groups vs. Temperature Classes
13
North America Standards
14
Class/Division Definitions (NEC500)
North America Standards
Equivalence:
15
Chinese Compulsory Certification
CCC: "CCC" motors have exactly the same construction as IECEx motors
(with the exception of a specific nameplate).
They are intended for use in the same areas (gas or dust) and have the same
degree of safety. Refer to standards GB3836.1-2010, GB3836.2-2010,
GB12476.1-2013, GB12476.5-2013 for more details.
16
Overview & standards for gas
17
Types of protection for electrical
apparatus in hazardous areas for
gas
Overview & standards for dust
18
Types of protection for electrical apparatus in
areas with combustible dust
EX – Motor design detail
Flameproof protection is mainly achieved with :
• Small interstices and long lengths of junction
• Large enclosure thickness
• ATEX cable gland for output cables
Other features :
• Position sensor : Resolver as a standard, encoder, sensor less (DSL
Encoder SIL2)
• Smooth or key shaft on option
• Brake as an option
• Ambient temperature:
• 40°C as a standard
• Up to 60°C as an option
19
EX – Motor design detail
Flameproof Protection for EX motor
Ex db for Gas - Zone 1 or 2 and tb / tc for Dust - Zone 21 or 22:
• It is assumed that the surrounding explosive atmosphere can enter the
enclosure and that there will be internal explosions during the life of the
equipment.
• The enclosure therefore has to be strong enough not to fracture or distort
under the internal pressures generated.
• Contains explosions and prevents propagation.
20
EY – Motor design detail
Non sparking protection is mainly achieved with :
• Protection from inadvertent disconnection
• Full metallic enclosure
• Internal design
• Ingress protection IP65
Other features :
• Position sensor : Resolver or sensor less
• Smooth or key shaft on option and custom interface on request
• Brake as an option
• Connector M23
• Ambient temperature:
• 40°C as a standard
• Up to 60°C as an option
21
EY – Motor design detail
Non sparking protection for EY motor series
Ex nA for Gas - Zone 2 and tb / tc for Dust – Zone 22:
• Equipment not generating sparking/arcing parts – Ex nA
22
Contact information
Gérard Bernardon – Motor Application
Engineer
Electric Motion & Pneumatic Division
Parker Hannifin Manufacturing France SAS
4 Boulevard Eiffel - CS40090
21604 Longvic Cedex - France
www.parker.com
23

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Explosion Proof Servo Motors | Parker Hannifin

  • 1. Gérard BERNARDON Motor Application Engineer Explosion Proof Servo Motors
  • 2. Agenda • What is ATEX? • Which industries requires ATEX products? • What is an explosion? • Directives • Zoning and Equipment Categories • North America Standards • Chinese Compulsory Cerfitification • Overview & standards for gas • Overview & standards for dust • EX - Motor design in details • EY - Motor design in details • Contact Information 2
  • 3. What is ATEX? EXplosive ATmosphere = ATEX An explosive atmosphere is a mixture of air and flammable substance as gas, vapour or dust under atmospheric conditions that can explode. 3
  • 4. Which industries requires ATEX products? Any industry, due to the process, could give rise to flammable substance (gas, vapour, mist, liquid, dust, small fibres) and could generate an explosive atmosphere. Examples of industries: • Printing machinery • Painting gantry applications • Painting robot applications • Volumetric pump for Oil & gas, chemical and petro-chemical industries • Actuator for valve in Energy applications (biogas generation, gas turbine equipment) • Filling / dosing machine for alcohol, floor or powder in food and pharmaceutical industries 4
  • 5. What is an explosion? For an explosion to occur, three conditions must be fulfilled: 1. Fuel* 2. Oxygen 3. Source of ignition If one of these three conditions is removed, the explosion cannot occur. * gas, dust or any flammable solid, liquid or gas 5
  • 6. What is an explosion? Ignition source The following examples of ignition sources have the potential to cause an explosion in the right circumstances: • Electric arcs and spark • Flames • Hot surfaces for auto-ignition • Electrostatic sparks • Mechanical friction • Mechanical sparks • Compression ignition • Chemical reactions • Ultrasonics • Electromagnetic radiation: ionizing, radio, lightening 6
  • 7. What is an explosion? Temperature for Ignition Examples of auto ignition temperature: 7
  • 8. Directives The EX, EY servo motors are designed to follow the European ATEX regulation based on 2 directives: • 1999/92/EC: Rules for workers safety and zoning classification (under responsibility of the customer) • 2014/34/EU. Rules to design the devices (under responsibility of manufacturer) • EX servo motors: ATEX, IECEx certified, UL for US in accordance with the UL674, Kosha and CCC • EY servo motors: ATEX 8
  • 9. Zoning and Equipment Categories 9
  • 10. Zoning and Equipment Categories Equipment group Equipment Groups: equipment group depends on location where it is installed. 10
  • 11. Zoning and Equipment Categories Gas and dust groups Gas an Dust Groups: Gas and Dust group depends on the level of flammability of the substance and the location where it is installed. 11
  • 12. Zoning and Equipment Categories Temperature Classes EX T4 from 700°C down to 135°C EY T3 from 700°C down to 200°C 12
  • 13. Zoning and Equipment Categories Gas Groups vs. Temperature Classes 13
  • 16. Chinese Compulsory Certification CCC: "CCC" motors have exactly the same construction as IECEx motors (with the exception of a specific nameplate). They are intended for use in the same areas (gas or dust) and have the same degree of safety. Refer to standards GB3836.1-2010, GB3836.2-2010, GB12476.1-2013, GB12476.5-2013 for more details. 16
  • 17. Overview & standards for gas 17 Types of protection for electrical apparatus in hazardous areas for gas
  • 18. Overview & standards for dust 18 Types of protection for electrical apparatus in areas with combustible dust
  • 19. EX – Motor design detail Flameproof protection is mainly achieved with : • Small interstices and long lengths of junction • Large enclosure thickness • ATEX cable gland for output cables Other features : • Position sensor : Resolver as a standard, encoder, sensor less (DSL Encoder SIL2) • Smooth or key shaft on option • Brake as an option • Ambient temperature: • 40°C as a standard • Up to 60°C as an option 19
  • 20. EX – Motor design detail Flameproof Protection for EX motor Ex db for Gas - Zone 1 or 2 and tb / tc for Dust - Zone 21 or 22: • It is assumed that the surrounding explosive atmosphere can enter the enclosure and that there will be internal explosions during the life of the equipment. • The enclosure therefore has to be strong enough not to fracture or distort under the internal pressures generated. • Contains explosions and prevents propagation. 20
  • 21. EY – Motor design detail Non sparking protection is mainly achieved with : • Protection from inadvertent disconnection • Full metallic enclosure • Internal design • Ingress protection IP65 Other features : • Position sensor : Resolver or sensor less • Smooth or key shaft on option and custom interface on request • Brake as an option • Connector M23 • Ambient temperature: • 40°C as a standard • Up to 60°C as an option 21
  • 22. EY – Motor design detail Non sparking protection for EY motor series Ex nA for Gas - Zone 2 and tb / tc for Dust – Zone 22: • Equipment not generating sparking/arcing parts – Ex nA 22
  • 23. Contact information Gérard Bernardon – Motor Application Engineer Electric Motion & Pneumatic Division Parker Hannifin Manufacturing France SAS 4 Boulevard Eiffel - CS40090 21604 Longvic Cedex - France www.parker.com 23