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Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 1
siemens.comUnrestricted © Siemens PLC 2020
Siemens | DER Webinar
Digital Industries | Motion Control
Imran Agha & Ian Donald
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 2
© Siemens 2020
Subject to changes and errors. The information given in this document only contains general descriptions
and/or performance features which may not always specifically reflect those described, or which may undergo
modification in the course of further development of the products. The requested performance features are
binding only when they are expressly agreed upon in the concluded contract.
All product designations may be trademarks or other rights of Siemens AG,
its affiliated companies or other companies whose use by third parties for their own purposes could violate the
rights of the respective owner.
Disclaimer
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 3
Siemens Presenters
Imran Agha
Siemens PLC, United Kingdom
Digital Industries
Motion Control
Varey Road
CW12 1PH Congleton
United Kingdom
Ian Donald
Siemens PLC, United Kingdom
Digital Industries
Motion Control
Varey Road
CW12 1PH Congleton
United Kingdom
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 4
Agenda
Company overview – Digital Industries | Motion Control
Siemens DI MC | Congleton, United Kingdom
Industrial converters applications
Industrial Converters | Our innovation journey
Industrial Converters | Challenges ahead
Siemens | DER collaboration opportunities
1
2
3
4
5
6
Q & A
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 5
Digital Industries (DI)
Siemens
Company Overview
Global Footprint with 385,000 Employees
Operating Companies Strategic Companies
SiemensEnergy
SmartInfrastructure
DigitalIndustries
SiemensMobility
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 6
Digital Industries
Factory Automation Process Automation Software Motion Control Customer Services
Digital Industries | Motion Control
We offer a seamless product portfolio and services for our industrial customers
Motion Control (MC)
Low Voltage Motors Geared Motors Converters Control (CNC)
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 7
Digital Industries | Motion Control
A global footprint of production sites with integrated R&D
Bad Neustadt/DE
Erlangen/DE
Chemnitz/DE
Congleton/GB
Maroldsweisach/DE
Nanjing/CN
Yizheng/CN Tianjin/CN
Shanghai/CN
R&DProduction
Tübingen/DE
Page 7
Guadalajara/MX
Mohelnice, Frenštát/CZ
Nuremberg,DE
Bangalore/IN
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 8
Digital Industries | Motion Control
UK design & production site (Congleton, United Kingdom)
• Foundation 1971
• ca. 500 employees
• Headquarters | Erlangen, Germany
• Design and Manufacture of over a million
industrial converters and option modules per
annum for worldwide markets
Data
• Low voltage converters | SINAMICS G
• Intelligent operator panels
• Design | Manufacturing | Customer Services
• Innovation Centre for Applied Power Electronics
(IPE) team
Products/Functions
Page 8
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 9
You interact with our converters in everyday life
Application examples
Treadmill
Ski lift
Water & Theme Parks
Luggage belt
Airport treadmill
Escalator
Car wash systems
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 10
Industrial Converters
From power grid to shaft
230 V 50 Hz
Grid
var. var.
Converter
230 V 50 Hz 230 V 50 Hz
Fixed rpm*
50 1/min
Variable rpm
*Revolutions per minute
Grid Motor
Motor
Voltage Frequency
Control Speed
Control Torque
Energy Savings
An efficient way to
Cost Savings
of electric AC motors to enable
leading to
Increased Productivity
Sustainability
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 11
Packaging
Storage and Retrieval Pumps & Fans Intralogistics
Food & Beverage
Discrete Manufacturing
HVACAutomotive Manufacturing
Siemens Converters for industry & manufacturing
Range of industrial application fields
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 12
• SINAMICS V90
• SINAMICS S210
• SINAMICS S120
• SINAMICS S120
• SINAMICS S150
• SINAMICS DCM
Digital Industries | Motion Control
SINAMICS Converters
• SINAMICS G120X
• SINAMICS G180
Standard
performance
converter
• SINAMICS V20
• SINAMICS G120/G120C
• SINAMICS G130/G150
SINAMICS frequency converter portfolio
0.05 kW – 6,600 kW
Page 12
High
performance
converter
Servo converter
Industry-specific
converter
Decentralized
converter
• SINAMICS G110D
• SINAMICS G110M
• SINAMICS G120D
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 13
1011001010101011010110
1001010101011110
1001010101010110101010101011110
000011010111111110
010101011101111011
01010101011111010111
010101011101111011
011001010101011110
01001010101011110
Our Innovation Journey
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 14
SINAMICS G110M
Motor mount drive
Modular construction
Integrated with Siemens
gears and motors
SIMOVERT 6SE20/21
First AC drives developed
using IGBT technology
Industrial Converters | Our Innovation Journey
We have a long history of developing motion control solutions for
industrial sector and wider society
1990-1999 2010-20192001-2009 2020-2025+
MICROMASTER 1/2/3
Designed our own ASIC chipset
Developed our own software
Greater functionality
MICROMASTER
Junior
Developed our own
power modules for
drives
COMBIMASTER 2
First decentralised drive
Next
Generation
Converters
Under
development
SINAMICS G110
Low cost drive
230V simple functions
MICROMASTER 4
First folding PCB assembly
First to use SKIIP Module
First successful sensor
less vector drive
Better torque control
SINAMICS PM240/230
Modular construction
First drive with integrated
safety
Encoder capability
SINAMICS G110D/G120D
Decentralised drive
Regeneration capability
Targeted at airports &
automotive markets
SINAMICS G120C
Sinamics pool
software developed
Step change in
complexity, features &
functionality
Wider use of PROFINET
SINAMICS G120X
Higher power density
Enhanced energy efficiency
SIL3 safety certified
Increased data connectivity
Optimised for infrastructure &
water/waste water
applications
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 15
1011001010101011010110
1001010101011110
1001010101010110101010101011110
000011010111111110
010101011101111011
01010101011111010111
010101011101111011
011001010101011110
01001010101011110
Industrial Converters | Challenges
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 16
Design
Certification
Testing
Manufacturing
Product
features
Development
process
Sustain Expand
New
standards
UK test
facilities
Industrial Converters | Challenges
We are driving innovation across our entire product value chain to gain
competitive advantage
Digital
services/
models
Advanced
maintenance
methods
Services
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 17
Energy efficiency Low Harmonics/
Regeneration
UK certification
testing facilities
Emerging markets
Cost optimisation Power density Usability Digital twins
Industrial Converters | Challenges
Design and Certification testing
Design&Certificationtesting
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 18
Predictive/
Prescriptive
maintenance
Remote diagnostics New business
models (Big Data)
Mass customisation Automation Supply chain
innovation
Digital technologies
Industrial Converters | Challenges
Manufacturing and Product services
ManufacturingProductServices
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 19
1011001010101011010110
1001010101011110
1001010101010110101010101011110
000011010111111110
010101011101111011
01010101011111010111
010101011101111011
011001010101011110
01001010101011110
Siemens | DER Collaboration Opportunities
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 20
Siemens | DER Collaboration Opportunities
We can offer access to our industrial application knowledge to wider UK PEMD
community and next generation engineers to support DER challenge vision
Industrial Sector Champion
• Contribution to roadmaps
• Supporting and mentoring UK SMEs
• Global collaboration with Siemens
business functions and competence
centres for power electronics
• Thought leadership to grow UK global
competitive edge in PEMD competencies
• Support UK PEMD supply chain partners
and community
PEMD Skills Development
• PHD studentship
• Industrial placements
• Summer internships
• Participation in training and learning
seminars
End User Test Capability
• End user requirements
• Test and evaluation of novel
technological solutions in end user
applications (e.g. converters, motors)
• Provision of in-kind resources (where
feasible)
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 21
Collaborative Projects
• Next generation WBG and UWBG semiconductors
• Novel Power Electronics topologies (rectifier/AFE)
• Advanced assembly, joining and construction methods
• Integrated converters in motors
• Disruptive industrial converters
• Simulation and modelling (E2E)
• Rapid prototyping and additive manufacturing
• Robotics automation and digital technologies use in electronics
manufacturing
Siemens | DER Collaboration Opportunities
We need to co-create with the DER community and industrialisation centres to
deliver rapid innovation in our value chain
UK Certification Test Facilities
• Breakdown of components tests
• Electromagnetic compatibility testing
• Device/package level reliability and characterisation
Strengthen UK plc
• Leverage further investment into UK
• Sustain and expand location
• Create more UK jobs at Siemens
WBG: Wide Band Gap AFE: Active Front End E2E: End to End
Unrestricted © Siemens 2020
Imran Agha | Ian Donald | Siemens PLC UKPage 22
siemens.comUnrestricted © Siemens 2020
Thank You!

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Engage with...Siemens | Driving the Electric Revolution Webinar

  • 1. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 1 siemens.comUnrestricted © Siemens PLC 2020 Siemens | DER Webinar Digital Industries | Motion Control Imran Agha & Ian Donald
  • 2. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 2 © Siemens 2020 Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features which may not always specifically reflect those described, or which may undergo modification in the course of further development of the products. The requested performance features are binding only when they are expressly agreed upon in the concluded contract. All product designations may be trademarks or other rights of Siemens AG, its affiliated companies or other companies whose use by third parties for their own purposes could violate the rights of the respective owner. Disclaimer
  • 3. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 3 Siemens Presenters Imran Agha Siemens PLC, United Kingdom Digital Industries Motion Control Varey Road CW12 1PH Congleton United Kingdom Ian Donald Siemens PLC, United Kingdom Digital Industries Motion Control Varey Road CW12 1PH Congleton United Kingdom
  • 4. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 4 Agenda Company overview – Digital Industries | Motion Control Siemens DI MC | Congleton, United Kingdom Industrial converters applications Industrial Converters | Our innovation journey Industrial Converters | Challenges ahead Siemens | DER collaboration opportunities 1 2 3 4 5 6 Q & A
  • 5. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 5 Digital Industries (DI) Siemens Company Overview Global Footprint with 385,000 Employees Operating Companies Strategic Companies SiemensEnergy SmartInfrastructure DigitalIndustries SiemensMobility
  • 6. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 6 Digital Industries Factory Automation Process Automation Software Motion Control Customer Services Digital Industries | Motion Control We offer a seamless product portfolio and services for our industrial customers Motion Control (MC) Low Voltage Motors Geared Motors Converters Control (CNC)
  • 7. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 7 Digital Industries | Motion Control A global footprint of production sites with integrated R&D Bad Neustadt/DE Erlangen/DE Chemnitz/DE Congleton/GB Maroldsweisach/DE Nanjing/CN Yizheng/CN Tianjin/CN Shanghai/CN R&DProduction Tübingen/DE Page 7 Guadalajara/MX Mohelnice, Frenštát/CZ Nuremberg,DE Bangalore/IN
  • 8. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 8 Digital Industries | Motion Control UK design & production site (Congleton, United Kingdom) • Foundation 1971 • ca. 500 employees • Headquarters | Erlangen, Germany • Design and Manufacture of over a million industrial converters and option modules per annum for worldwide markets Data • Low voltage converters | SINAMICS G • Intelligent operator panels • Design | Manufacturing | Customer Services • Innovation Centre for Applied Power Electronics (IPE) team Products/Functions Page 8
  • 9. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 9 You interact with our converters in everyday life Application examples Treadmill Ski lift Water & Theme Parks Luggage belt Airport treadmill Escalator Car wash systems
  • 10. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 10 Industrial Converters From power grid to shaft 230 V 50 Hz Grid var. var. Converter 230 V 50 Hz 230 V 50 Hz Fixed rpm* 50 1/min Variable rpm *Revolutions per minute Grid Motor Motor Voltage Frequency Control Speed Control Torque Energy Savings An efficient way to Cost Savings of electric AC motors to enable leading to Increased Productivity Sustainability
  • 11. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 11 Packaging Storage and Retrieval Pumps & Fans Intralogistics Food & Beverage Discrete Manufacturing HVACAutomotive Manufacturing Siemens Converters for industry & manufacturing Range of industrial application fields
  • 12. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 12 • SINAMICS V90 • SINAMICS S210 • SINAMICS S120 • SINAMICS S120 • SINAMICS S150 • SINAMICS DCM Digital Industries | Motion Control SINAMICS Converters • SINAMICS G120X • SINAMICS G180 Standard performance converter • SINAMICS V20 • SINAMICS G120/G120C • SINAMICS G130/G150 SINAMICS frequency converter portfolio 0.05 kW – 6,600 kW Page 12 High performance converter Servo converter Industry-specific converter Decentralized converter • SINAMICS G110D • SINAMICS G110M • SINAMICS G120D
  • 13. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 13 1011001010101011010110 1001010101011110 1001010101010110101010101011110 000011010111111110 010101011101111011 01010101011111010111 010101011101111011 011001010101011110 01001010101011110 Our Innovation Journey
  • 14. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 14 SINAMICS G110M Motor mount drive Modular construction Integrated with Siemens gears and motors SIMOVERT 6SE20/21 First AC drives developed using IGBT technology Industrial Converters | Our Innovation Journey We have a long history of developing motion control solutions for industrial sector and wider society 1990-1999 2010-20192001-2009 2020-2025+ MICROMASTER 1/2/3 Designed our own ASIC chipset Developed our own software Greater functionality MICROMASTER Junior Developed our own power modules for drives COMBIMASTER 2 First decentralised drive Next Generation Converters Under development SINAMICS G110 Low cost drive 230V simple functions MICROMASTER 4 First folding PCB assembly First to use SKIIP Module First successful sensor less vector drive Better torque control SINAMICS PM240/230 Modular construction First drive with integrated safety Encoder capability SINAMICS G110D/G120D Decentralised drive Regeneration capability Targeted at airports & automotive markets SINAMICS G120C Sinamics pool software developed Step change in complexity, features & functionality Wider use of PROFINET SINAMICS G120X Higher power density Enhanced energy efficiency SIL3 safety certified Increased data connectivity Optimised for infrastructure & water/waste water applications
  • 15. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 15 1011001010101011010110 1001010101011110 1001010101010110101010101011110 000011010111111110 010101011101111011 01010101011111010111 010101011101111011 011001010101011110 01001010101011110 Industrial Converters | Challenges
  • 16. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 16 Design Certification Testing Manufacturing Product features Development process Sustain Expand New standards UK test facilities Industrial Converters | Challenges We are driving innovation across our entire product value chain to gain competitive advantage Digital services/ models Advanced maintenance methods Services
  • 17. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 17 Energy efficiency Low Harmonics/ Regeneration UK certification testing facilities Emerging markets Cost optimisation Power density Usability Digital twins Industrial Converters | Challenges Design and Certification testing Design&Certificationtesting
  • 18. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 18 Predictive/ Prescriptive maintenance Remote diagnostics New business models (Big Data) Mass customisation Automation Supply chain innovation Digital technologies Industrial Converters | Challenges Manufacturing and Product services ManufacturingProductServices
  • 19. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 19 1011001010101011010110 1001010101011110 1001010101010110101010101011110 000011010111111110 010101011101111011 01010101011111010111 010101011101111011 011001010101011110 01001010101011110 Siemens | DER Collaboration Opportunities
  • 20. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 20 Siemens | DER Collaboration Opportunities We can offer access to our industrial application knowledge to wider UK PEMD community and next generation engineers to support DER challenge vision Industrial Sector Champion • Contribution to roadmaps • Supporting and mentoring UK SMEs • Global collaboration with Siemens business functions and competence centres for power electronics • Thought leadership to grow UK global competitive edge in PEMD competencies • Support UK PEMD supply chain partners and community PEMD Skills Development • PHD studentship • Industrial placements • Summer internships • Participation in training and learning seminars End User Test Capability • End user requirements • Test and evaluation of novel technological solutions in end user applications (e.g. converters, motors) • Provision of in-kind resources (where feasible)
  • 21. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 21 Collaborative Projects • Next generation WBG and UWBG semiconductors • Novel Power Electronics topologies (rectifier/AFE) • Advanced assembly, joining and construction methods • Integrated converters in motors • Disruptive industrial converters • Simulation and modelling (E2E) • Rapid prototyping and additive manufacturing • Robotics automation and digital technologies use in electronics manufacturing Siemens | DER Collaboration Opportunities We need to co-create with the DER community and industrialisation centres to deliver rapid innovation in our value chain UK Certification Test Facilities • Breakdown of components tests • Electromagnetic compatibility testing • Device/package level reliability and characterisation Strengthen UK plc • Leverage further investment into UK • Sustain and expand location • Create more UK jobs at Siemens WBG: Wide Band Gap AFE: Active Front End E2E: End to End
  • 22. Unrestricted © Siemens 2020 Imran Agha | Ian Donald | Siemens PLC UKPage 22 siemens.comUnrestricted © Siemens 2020 Thank You!