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Presentation - SIMOCODE Pro Presentation (1).pdf
1.
SIMOCODE pro Motor Management
System
2.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 2 Burns / DF CP Page 2 SIMOCODE pro Capabilities pro C 3UF7000… pro V 3UF7010… pro V PN 3UF7011… pro V MR 3UF7012… ▪ Protection ▪ Monitoring ▪ Local I/O ▪ Local Logic Main Functions: pro S 3UF7020… • PROFIBUS • PROFINET • MODBUS RTU
3.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 3 Burns / DF CP Page 3 Hardware Overview – SIMOCODE pro V Expansion modules ▪ Fail-safe digital module ▪ Digital I/Os ▪ Analog I/Os ▪ Temperature sensor ▪ External ground fault via summation current transformer Operator panel with or without display Current measuring module Basic unit 0.3 A - 630 A through-hole or busbar connection 4I/3O binary thermistor PROFIBUS DP PROFINET MODBUS RTU 24 V DC / 110-240 V AC/DC Current / Voltage measuring module 0.3 A – 630 A / 690 V through-hole or busbar connection
4.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 4 Burns / DF CP Page 4 Widths: Configuration Accessories PROFIBUS address assignment to one or several basic units ▪ Addressing plug for PROFIBUS address assignment without PC / programming device Easy duplication of configuration ▪ Memory module for parameterization or device replacement without PC / programming device Plug & play replacement ▪ Initialization module for automatic addressing and parameterization after device replacement
5.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 5 Burns / DF CP Page 5 SIMOCODE pro Software Detailed Options
6.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 6 Burns / DF CP Page 6 Example Application Line Shaker Application: • High starting current in extreme cold conditions (tripping @ Class 40 OL) • Reversing starter • Existing small enclosure Solution - SIMOCODE pro S: • Reversing style profile • Added logic to inhibit tripping during extended cold startup • Runs as Class 10 OL during normal operation • Fits into existing enclosure
7.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 7 Burns / DF CP Page 7 Example Application Blowout Preventer Solution - SIMOCODE pro V: • Protects main hydraulic pump • Provides key maintenance and operational data • Provides local control if required
8.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 8 Burns / DF CP Page 8 Example Application MCC Retrofit Solution - SIMOCODE pro V: • Fits into existing bucket • Eliminate new Cap Expense • Flexible implementation • Provides key maintenance and operational data
9.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 9 Burns / DF CP Page 9 Example Application LNG Production with Modbus RTU
10.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 10 Burns / DF CP Page 10 Project: Pumping System Modernization SIMOCODE pro – The intelligent interface between motor application and controller Business case: Legacy system was outdated and lacked modern communications, diagnostics, and future expansion needs for application SIMOCODE was selected as the ideal motor management system for the application along with Siemens S7 controllers, SINAUT remote communications, and WinCC SCADA for visualization & remote control Benefits included ▪ Improved communications and monitoring ▪ Improved maintenance through advanced diagnostics ▪ Lower operating cost ▪ Scalable and future focused
11.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 11 Burns / DF CP Page 11 Example Application Solution - SIMOCODE pro V: • Meets SIL 3 Safety Rating • Process Monitoring • Operational data MCC with Machine Safety
12.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 12 Burns / DF CP Page 12 Filter Flow rate Pump SIMOCODE pro Basic unit Protection against overload, stall, phase failure, Monitoring of power, Cos-Phi motor idling, rotational direction Digital modules Monitoring/Status e.g. overflow, run dry protection, Check-back signals: Open, Closed, On, Off Analog module Monitoring e.g. of the filling level, filter dirt, flow rate, run dry protection, Pressure of the cooling fluid or gear oil Temperature module Temperature monitoring e.g. of the bearings, windings, medium, cooling fluid - Protection - Control - Interlockings - Monitoring - Communication Controller Operator Panel SCADA Wireless Control & Monitoring SIMOCODE Pump Application Remote Access Application Example: Pump / Motor Control & Monitoring SIMOCODE pro – The intelligent interface between pump application and controller
13.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 13 Burns / DF CP Page 13 Filter Volume flow Fan Digital modules Monitoring/Status e.g. Check-back signals Open, Closed, On, Off Analog module Monitoring of e.g. pressure, filter dirt, volume flow Temperature module Temperature monitoring e.g. of the bearings, windings, incoming air, exhaust air Damper Heating Connection of the heating to Profibus via SIMOCODE, Protection, Switching, Monitoring completely in SIMOCODE SIMOCODE pro Basic unit - Protection - Control - Interlockings - Monitoring - Communication Protection against overload, stall, phase failure, Monitoring of power, driving belt slippage, rotational direction Controller Operator Panel SCADA Wireless Remote Access Application Example: Fan & Heating Control & Monitoring SIMOCODE Fan & Heating Application SIMOCODE pro – The intelligent interface between fan application and controller
14.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 14 Burns / DF CP Page 14 Analog module MOV Connection of the positioner to Modbus RTU via SIMOCODE, Interlocking, Protection against blocking and monitoring of the limit switches and torque switches by SIMOCODE Evaluation e.g. current position of the positioner via analog sensor SIMOCODE pro Basic unit - Protection - Control - Interlockings - Monitoring - Communication SIMOCODE pro – The intelligent interface between motor operated valve application and controller Remote Monitoring Historian Enterprise Controller Wireless Control & Monitoring SIMOCODE MOV Application Application Example: Motor Operated Valve (MOV)
15.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 15 Burns / DF CP Page 15 Connection of the Soft starter to Profibus via SIMOCODE: Control via Profibus, Monitoring of faults, status signals, Measuring of current, voltage, power Temperature module Temperature monitoring e.g. of the bearings, windings Connection of the Circuit breaker to Profibus via SIMOCODE: Switching via Profibus, Monitoring of faults, status signals, Measuring of current, voltage, power SIMOCODE pro Basic unit - Control - Interlockings - Monitoring - Communication SIMOCODE pro Basic unit - Control - Interlockings - Monitoring - Communication Circuit Breaker 3VL Soft Starter 3RW40 SIMOCODE pro – The intelligent interface between soft starter, circuit breaker and controller Controller Operator Panel SCADA Wireless Remote Access Control & Monitoring SIMOCODE Softstarter & Circuit Breaker Application
16.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 16 Burns / DF CP Page 16 M START STOP M Theory Of Operation Traditional Overload OL M Disc OL Motor Current PLC I/O
17.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 17 Burns / DF CP Page 17 PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter PLC / DCS Motor Starter Theory Of Operation
18.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 18 Burns / DF CP Page 18 M START STOP M Theory Of Operation Traditional Overload OL M Disc OL Motor Current PLC I/O
19.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 19 Burns / DF CP Page 19 M START STOP M Theory Of Operation Smart Network Overload with Communication OL M Disc
20.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 20 Burns / DF CP Page 20 M START STOP M Theory Of Operation Smart Network Overload with Communication OL M Disc SIMOCODE • Analog I/O • Digital I/O • RTD • Voltage/Power • Local Logic • Motor Profiles Additional Values
21.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 21 Burns / DF CP Page 21 Customer Example Fault Contact Output Feedback Inputs
22.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 22 Burns / DF CP Page 22 M START STOP M Theory Of Operation Network Overload with Communication M Disc SIMOCODE • Analog I/O • Digital I/O • RTD • Voltage/Power • Local Logic • Motor Profiles Additional Values
23.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 23 Burns / DF CP Page 23 M Theory Of Operation Network Starter with Communication STOP START (Motor Management) SIMOCODE • Analog I/O • Digital I/O • RTD • Voltage/Power • Local Logic • Motor Profiles Additional Values
24.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 24 Burns / DF CP Page 24 Local Switches PLC Outputs Operator Panel M Command to Run OK to Run SIMOCODE pro Inputs Outputs PLC Inputs Operator Panel M Theory Of Operation Starter with Communication (Motor Management)
25.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 25 Burns / DF CP Page 25 Widths: SIMOCODE pro Safety Fail-safe digital module DM-F Local For local applications or integration in F-PLCs without PROFIsafe ▪ Safety-related disconnection via an EMERGENCY-STOP sensor or via a fail-safe control's signal without PROFIsafe ▪ Parameterization of the safety function via DIP switch on DM-F LOCAL ▪ Diagnostics information is available in SIMOCODE ES in the form of standard signals ▪ Safety function up to SIL 3 / PL e with Category 4 Fail-safe digital module DM-F PROFIsafe For decentral, distributed applications with PROFIsafe ▪ Safety-related disconnection by means of the PROFIsafe signal via the F-PLC ▪ DIP switch on DM-F PROFIsafe for setting of the PROFIsafe address ▪ Evaluation of the PROFIsafe telegram in the DM-F – no workload on SIMOCODE ▪ Safety function up to SIL 3 / PL e with Category 4
26.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 26 Burns / DF CP Page 26 Motor Starter with Local, Safety-related Shutdown SIMOCODE pro Safety – DM-F Local, Connection to PROFIBUS Note: This supports both PROFIBUS and PROFINET networks
27.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 27 Burns / DF CP Page 27 SIMOCODE pro Safety – DM-F Local, Connection to PROFIBUS Motor Starter with Local, Safety-related Shutdown Note: This supports both PROFIBUS and PROFINET networks
28.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 28 Burns / DF CP Page 28 SIMOCODE pro Safety – DM-F PROFIsafe Motor Starter with Network, Safety-related Shutdown Note: This supports both PROFIBUS and PROFINET networks
29.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 29 Burns / DF CP Page 29 Configuration Process 5 Step Process 1. Select SIMOCODE basic unit 2. Select application profile 3. Select device configuration 4. Select network address 5. Select motor FLA
30.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 30 Burns / DF CP Page 30 Add a New Device
31.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 31 Burns / DF CP Page 31 Step 1 - Select Base Unit and Version Step 1 Step 2 Step 3
32.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 32 Burns / DF CP Page 32 Step 2 - Select Profile (Overload Relay) Select Overload Relay Profile Select Finish
33.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 33 Burns / DF CP Page 33 Step 3 – Match Existing Device
34.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 34 Burns / DF CP Page 34 Step 3 – Match Existing Device Change Measuring Module Change Operating Panel
35.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 35 Burns / DF CP Page 35 Step 3 – Match Existing Device Add Digital Module (DM mono)
36.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 36 Burns / DF CP Page 36 Step 4 – Select Network Address
37.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 37 Burns / DF CP Page 37 Step 5 – Select FLA
38.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 38 Burns / DF CP Page 38 Download to Device
39.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 39 Burns / DF CP Page 39 SIMOCODE pro Live Demo Base Unit Digital Expansion Optional HMI Current/Voltage Measuring Module Manual Disconnect Contactors
40.
SIMOCODE pro Labs Hands
On Training
41.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 41 Burns / DF CP Page 41 Questions
42.
For SIEMENS personnel
and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved. Page 42 Burns / DF CP Page 42 SIMOCODE Motor Management John Burns Lead Application Consultant SII DF CP 5300 Triangle Parkway Norcross, GA 30092 Tel.: +1 (770) 625-5726 Fax: +1 (678) 297-7250 Cell: +1 (678) 575-3086 E-mail: john.burns@siemens.com siemens.com
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