The document provides an overview of the SIMOCODE pro motor management system from Siemens. It describes the various hardware components, including basic units, expansion modules, and accessories. It also discusses the main functions like protection, monitoring, I/O, and networking capabilities. Several example applications are shown to illustrate how SIMOCODE pro can be used in pump control, fan control, motor operated valves, soft starters, circuit breakers, and safety applications. The configuration and programming process involves selecting the basic unit, application profile, device options, network address, and motor full load amps.

1. SIMOCODE pro
Motor Management System

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SIMOCODE pro Capabilities
pro C
3UF7000…
pro V
3UF7010…
pro V PN
3UF7011…
pro V MR
3UF7012…
▪ Protection
▪ Monitoring
▪ Local I/O
▪ Local Logic
Main Functions:
pro S
3UF7020…
• PROFIBUS
• PROFINET
• MODBUS RTU

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Hardware Overview – SIMOCODE pro V
Expansion modules
▪ Fail-safe digital module
▪ Digital I/Os
▪ Analog I/Os
▪ Temperature sensor
▪ External ground fault via
summation current transformer
Operator panel
with or without display
Current
measuring module
Basic unit
0.3 A - 630 A
through-hole or busbar connection
4I/3O binary
thermistor
PROFIBUS DP
PROFINET
MODBUS RTU
24 V DC /
110-240 V AC/DC
Current / Voltage
measuring module
0.3 A – 630 A / 690 V
through-hole or busbar connection

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Widths:
Configuration Accessories
PROFIBUS address assignment to one or several basic units
▪ Addressing plug for PROFIBUS address assignment without PC / programming device
Easy duplication of configuration
▪ Memory module for parameterization or device replacement without PC / programming device
Plug & play replacement
▪ Initialization module for automatic addressing and parameterization after device replacement

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SIMOCODE pro Software Detailed Options

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Example Application
Line Shaker Application:
• High starting current in extreme cold conditions
(tripping @ Class 40 OL)
• Reversing starter
• Existing small enclosure
Solution - SIMOCODE pro S:
• Reversing style profile
• Added logic to inhibit tripping during extended cold
startup
• Runs as Class 10 OL during normal operation
• Fits into existing enclosure

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Example Application
Blowout Preventer
Solution - SIMOCODE pro V:
• Protects main hydraulic pump
• Provides key maintenance and operational data
• Provides local control if required

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Example Application
MCC Retrofit
Solution - SIMOCODE pro V:
• Fits into existing bucket
• Eliminate new Cap Expense
• Flexible implementation
• Provides key maintenance and operational data

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Example Application
LNG Production with Modbus RTU

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Project: Pumping System Modernization
SIMOCODE pro – The intelligent interface
between motor application and controller
Business case:
Legacy system was outdated and lacked modern communications,
diagnostics, and future expansion needs for application
SIMOCODE was selected as the ideal motor management system for
the application along with Siemens S7 controllers, SINAUT remote
communications, and WinCC SCADA for visualization & remote control
Benefits included
▪ Improved communications and monitoring
▪ Improved maintenance through advanced diagnostics
▪ Lower operating cost
▪ Scalable and future focused

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Example Application
Solution - SIMOCODE pro V:
• Meets SIL 3 Safety Rating
• Process Monitoring
• Operational data
MCC with Machine Safety

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Filter
Flow rate
Pump
SIMOCODE pro
Basic unit
Protection against
overload, stall,
phase failure,
Monitoring of
power, Cos-Phi
motor idling,
rotational direction
Digital
modules
Monitoring/Status
e.g. overflow,
run dry protection,
Check-back signals:
Open, Closed, On, Off
Analog
module
Monitoring e.g.
of the filling level,
filter dirt,
flow rate,
run dry protection,
Pressure of the
cooling fluid or
gear oil
Temperature
module
Temperature
monitoring e.g.
of the bearings,
windings,
medium,
cooling fluid
- Protection
- Control
- Interlockings
- Monitoring
- Communication
Controller Operator Panel SCADA Wireless
Control &
Monitoring
SIMOCODE
Pump
Application
Remote Access
Application Example: Pump / Motor Control & Monitoring
SIMOCODE pro – The intelligent interface
between pump application and controller

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Filter
Volume flow
Fan
Digital
modules
Monitoring/Status
e.g. Check-back signals
Open, Closed, On, Off
Analog
module
Monitoring of
e.g. pressure,
filter dirt,
volume flow
Temperature
module
Temperature
monitoring e.g.
of the bearings,
windings,
incoming air,
exhaust air
Damper Heating
Connection of
the heating to
Profibus via
SIMOCODE,
Protection,
Switching,
Monitoring
completely in
SIMOCODE
SIMOCODE pro
Basic unit
- Protection
- Control
- Interlockings
- Monitoring
- Communication
Protection against
overload, stall,
phase failure,
Monitoring of
power, driving
belt slippage,
rotational direction
Controller
Operator Panel SCADA Wireless
Remote Access
Application Example: Fan & Heating
Control &
Monitoring
SIMOCODE
Fan &
Heating
Application
SIMOCODE pro – The intelligent interface
between fan application and controller

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Analog
module
MOV
Connection of the
positioner to Modbus
RTU via SIMOCODE,
Interlocking, Protection
against blocking and
monitoring of the
limit switches
and torque
switches by
SIMOCODE
Evaluation
e.g. current position
of the positioner
via analog sensor
SIMOCODE pro
Basic unit
- Protection
- Control
- Interlockings
- Monitoring
- Communication
SIMOCODE pro – The intelligent interface
between motor operated valve application and controller
Remote
Monitoring
Historian Enterprise
Controller
Wireless
Control &
Monitoring
SIMOCODE
MOV
Application
Application Example: Motor Operated Valve (MOV)

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Connection of the
Soft starter to
Profibus via
SIMOCODE:
Control via
Profibus,
Monitoring
of faults,
status signals,
Measuring of
current, voltage,
power
Temperature
module
Temperature
monitoring e.g.
of the
bearings,
windings
Connection of the
Circuit breaker to Profibus
via SIMOCODE:
Switching via
Profibus,
Monitoring of
faults,
status signals,
Measuring of
current, voltage,
power
SIMOCODE pro
Basic unit
- Control
- Interlockings
- Monitoring
- Communication
SIMOCODE pro
Basic unit
- Control
- Interlockings
- Monitoring
- Communication
Circuit Breaker
3VL
Soft Starter
3RW40
SIMOCODE pro – The intelligent interface
between soft starter, circuit breaker and controller
Controller
Operator Panel SCADA Wireless
Remote Access
Control &
Monitoring
SIMOCODE
Softstarter &
Circuit Breaker
Application

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M
START
STOP
M
Theory Of Operation
Traditional Overload
OL
M
Disc
OL
Motor Current
PLC
I/O

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PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
PLC / DCS
Motor Starter
Theory Of Operation

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M
START
STOP
M
Theory Of Operation
Traditional Overload
OL
M
Disc
OL
Motor Current
PLC
I/O

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M
START
STOP
M
Theory Of Operation
Smart
Network
Overload with Communication
OL
M
Disc

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M
START
STOP
M
Theory Of Operation
Smart
Network
Overload with Communication
OL
M
Disc
SIMOCODE
• Analog I/O
• Digital I/O
• RTD
• Voltage/Power
• Local Logic
• Motor Profiles
Additional Values

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Customer Example
Fault Contact
Output
Feedback
Inputs

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M
START
STOP
M
Theory Of Operation
Network
Overload with Communication
M
Disc
SIMOCODE
• Analog I/O
• Digital I/O
• RTD
• Voltage/Power
• Local Logic
• Motor Profiles
Additional Values

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M
Theory Of Operation
Network
Starter with Communication
STOP
START
(Motor Management)
SIMOCODE
• Analog I/O
• Digital I/O
• RTD
• Voltage/Power
• Local Logic
• Motor Profiles
Additional Values

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Local
Switches
PLC
Outputs
Operator
Panel
M
Command
to
Run
OK
to
Run
SIMOCODE pro
Inputs
Outputs
PLC
Inputs
Operator
Panel
M
Theory Of Operation
Starter with Communication
(Motor Management)

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Widths:
SIMOCODE pro Safety
Fail-safe digital module DM-F Local
For local applications or integration in F-PLCs without PROFIsafe
▪ Safety-related disconnection via an EMERGENCY-STOP sensor or via a fail-safe control's
signal without PROFIsafe
▪ Parameterization of the safety function via DIP switch on DM-F LOCAL
▪ Diagnostics information is available in SIMOCODE ES in the form of standard signals
▪ Safety function up to SIL 3 / PL e with Category 4
Fail-safe digital module DM-F PROFIsafe
For decentral, distributed applications with PROFIsafe
▪ Safety-related disconnection by means of the PROFIsafe signal via the F-PLC
▪ DIP switch on DM-F PROFIsafe for setting of the PROFIsafe address
▪ Evaluation of the PROFIsafe telegram in the DM-F – no workload on SIMOCODE
▪ Safety function up to SIL 3 / PL e with Category 4

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Motor Starter with Local, Safety-related Shutdown
SIMOCODE pro Safety – DM-F Local, Connection to PROFIBUS
Note:
This supports both
PROFIBUS and
PROFINET networks

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SIMOCODE pro Safety – DM-F Local, Connection to PROFIBUS
Motor Starter with Local, Safety-related Shutdown
Note:
This supports both
PROFIBUS and
PROFINET networks

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SIMOCODE pro Safety – DM-F PROFIsafe
Motor Starter with Network, Safety-related Shutdown
Note:
This supports both
PROFIBUS and
PROFINET networks

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Configuration Process
5 Step Process
1. Select SIMOCODE basic unit
2. Select application profile
3. Select device configuration
4. Select network address
5. Select motor FLA

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Add a New Device

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Step 1 - Select Base Unit and Version
Step 1
Step 2
Step 3

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Step 2 - Select Profile (Overload Relay)
Select Overload Relay Profile
Select Finish

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Step 3 – Match Existing Device

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Step 3 – Match Existing Device
Change Measuring Module Change Operating Panel

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Step 3 – Match Existing Device
Add Digital Module (DM mono)

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Step 4 – Select Network Address

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Step 5 – Select FLA

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Download to Device

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SIMOCODE pro Live Demo
Base Unit
Digital Expansion
Optional HMI
Current/Voltage
Measuring Module
Manual
Disconnect
Contactors

40. SIMOCODE pro Labs
Hands On Training

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Questions

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SIMOCODE Motor Management
John Burns
Lead Application Consultant
SII DF CP
5300 Triangle Parkway
Norcross, GA 30092
Tel.: +1 (770) 625-5726
Fax: +1 (678) 297-7250
Cell: +1 (678) 575-3086
E-mail:
john.burns@siemens.com
siemens.com