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NFPA 70E: STANDARD FOR
ELECTRICAL SAFETY IN THE
WORKPLACE
Changes to the 2015 Edition
Joe Cobb Crawford, P.E.,C.E.M.
Crawford Engineering Services
Toccoa, Georgia
Electrical Safety Essentials:
An NFPA Trilogy
Electrical Room for Blind?
CODES AND STANDARDS
 CODE: Set of recommended rules.
 STANDARD: How to meet the rules.
 Neither is a law, but can be adopted as
law.
 A CODE tells you what you need to do; A
STANDARD tells you how you can do it.
 Hammurabi Code- first developed Building
Code was 1955 BC.
TO BE COVERED
1. What is NFPA 70E? What is NFPA 70?
2. Tutorial on Arc Flash Hazards.
3. Top 10 Changes to NFPA 70E.
4. Q & A.
HISTORY OF NFPA 70
 NFPA 70 – National Electrical Code (NEC).
 NEC was originally drawn up in 1897.
 NEC is NOT a design standard. (See art.
#90.1)
 NEC is concerned with safeguarding of
property.
 NEC covers what/how equipment is installed.
 NEC has no legal authority until adopted.
HISTORY OF NFPA 70E
 NFPA 70E – Standard for Electrical
Safety in the Workplace.
 First edition published in 1979.
 70E is a spin off from NEC for OSHA.
 Concerned with safeguarding people.
 NEC is further concerned with
safeguarding of property.
 NEC is NOT a design standard.
IEEE COLOR BOOKS
DESIGN STANDARDS
Why Bother With NFPA 70E ?
WHAT IS RISK?
Three Electrical Hazards
ELECTRICAL HAZARDS
 Three types:
 Electric Shock
 Arc-Blast
 Arc-Flash
 Flash burns are very painful, slow healing
and costly
 60-80% of electrical injuries are Flash burns
 Survival rate is very low for older people
Surviving Arc Flash Burns
HEAT TRANSFER
 MODES OF TRANSFER
1. Conduction
2. Convection
3. Radiation
 Arc Radiates Energy Quickly!
 What is Energy?
“The ability to do work”
ARC FLASH ENERGY
CIRCUIT
ARC FLASH 101
 Arc Fault is an abnormal electrical circuit condition.
 Short circuit current and energy levels are extreme.
 Arc Faults begin as “Single Line to Ground” type fault
and evolve to “Line to Line to Line to Ground” type fault.
 Circuit breakers and fuses attempt to limit the energy level
in a faulted circuit.
 What determines the current and energy level?
 Current = Voltage / Impedance.
 Energy = Current x Voltage x Time
 What determines the Incident Energy?
 Incident Energy = K x Energy/ D*2.2 (cal/cm*2)
 Incident Energy determines what PPC is required.
Arcing Short Circuit
 Energy is released
in various forms.
 Trip time of the
fuse or breaker is
crucial.
 Limiting current will
limit the Incident
Energy
Arc
Line 1 Line 2
molten metal
Extreme
Heat
Hot air
Rapid
Expansion
Pressure
Wave
Intense
light
shrapnel
Sound
wave
Copper
vapor
Incident Energy
 Energy per unit of area received on a
surface located a specific distance away
from the electrical arc, both radiant and
convective, in units of calories per
square centimeter.
 1.2 Cal/cm*2 will result in 80 degree C
skin temperature
 Safe Distance = ( K x Energy/1.2 )*0.5
Incident Energy vs Distance
from the Arc
 45,200 Amps with an
arc gap of 5 inches.
 Closed box incident
energy level is more.
 Only 1.2 cal/cm*2 will
cause second degree
burns.
 Stay away or wear
PPC!
Incident NRG
0
2
4
6
8
10
12
14
1 1.5 2 3 4
Distance from Arc (Feet)
IncidentEnergy(Cal/cm*2)
Incident NRG
INCIDENT ENERGY
EXAMPLE
 Volts = 480, Z = 0.1 ohm, Time = 1 Second
Distance = 2 Feet
 Current = Volts / Z = 480/0.1= 4800 A
 Arc Energy = Amps x Volts x Time
= 4800 x 480 x 1 = 2304000 Watt-Seconds
 Incident NRG = 0.0000432 x Energy/D*2.2
= 21.7 Calories/ cm2
 Results: Third Degree Skin Burns, Non-FR clothes ignite!
NFPA-70E: ARTICLE 130
Working On Or Near Live Parts
 130.5: Flash “Risk” Assessment.
 Does a thermal hazard exist?
 What PPE do I need to use?
 What is the Flash Protection Boundary?
 Flash Hazard exists if Incident Energy is
more than 1.2 Calories/ cm2
 PPE is required unless proven
otherwise.
 130.4: Shock “Risk” Assessment.
NFPA 70E – 130.5
Assessment Procedure
1. Gather the data
2. Confirm the data accuracy
3. Perform a Short Circuit Study
4. Perform an Arc Flash Energy Study
5. Install Arc Flash Hazard Labels
6. Train Personnel
The New and Improved NFPA-70E
Top 10 Changes to NFPA 70E-2015
Article # Topic/Issue
1. Various Terminology
2. 90.2, 205.3 Maintenance, Training, Auditing
3. 100 “Qualified Person”
4. 110.4(C)(2) GFCI-Maintenance, Construction
5. 120.2(B)(4) Documentation of Training
6. 130.5(C) 2 methods to select PPE
Top 10 Changes to NFPA 70E-2015
Continued
Article # Topic/Issue
7. 130.5(D) Equipment Labeling
8. 130.7(C)(15)(A)(b) Arc Flash Boundary &
130.7(C)(15)(B) Arc Flash PPE Cat
9. 130.7(C)(16) HRC “0” is no more
10. 320.3 Battery Risk Assessment
1) Terminology
Old Term New Term
-Probability -Likelihood
-Hazard Analysis -Risk Assessment
-Results -Effect
-Minimize the hazard -Reduce the risk
-Hazardous electrical -Electrical Hazard
condition
-Work on -Interact with
2) Maintenance, Training, Auditing
 New scope: 90.2(A) recognizes equipment
maintenance, training and auditing are
essentials for safety.
 Safe work policy/procedures are audited.
 NFPA 70B will determine work procedure.
 Article 205.3: Equipment must be
maintained, records kept, test decals
installed.
3) “Qualified Person”
 Article 100: Person is “Qualified” if:
 Demonstrated skills and knowledge about
the equipment, safety policies and
procedures.
 Demonstration is documented.
 Has received electrical safety training.
 Can identify electrical hazards involved on
the equipment.
4)GFCI-Maintenance & Construction
 All New- Article 110.4(C)(2)- Must use with tools
to do maintenance or construction work.
 If the voltage is greater than 125 Volts a choice
is given:
 Use a GFCI or
 An assured equipment grounding program.
 NEC 590.6(B) (2) details the program
requirements.
 Grounding test must be documented.
 Test period must be less than (3) months.
GFCI Saves Lives
5) LO/TO Training Documentation
 All New- Article120.2(B)(4) The
employer shall document.
 Training must be demonstrated.
 Training description details must be
given.
 Retraining required every three years.
 Retraining required if procedure
changes.
6) Two methods for selecting PPE
Article 130.5(C)
Method #1: Arc Flash Risk Assessment.
- Select PPE rating > Incident Energy.
Method #2: Flash Hazard PPE Category.
- Select PPE based on “Qualifier” Tables.
Options are Mutually Exclusive.
HRC is now PPE Category.
7) Equipment Labeling
Article 130.5(D)
 Update the label if found
inaccurate.
 Owner is responsible for
label’s:
 Documentation.
 Installation.
 Maintenance.
 Review/Re-label.
8) Arc Flash Boundary & Arc
Flash PPE Categories Tables
 All New Tables. For Method #2 Only.
 Qualifier Test Table 130.7(C)(15)(A)(a)
 What is the task?
 Are all “Equipment Conditions” met?
 Is Arc Flash PPE Required?
 PPE Category? Table 130.7(C)(15)(A)(b)
 Are all parameters met?
 If yes: What Category # is required?
 130.7(C)(15)(B) = DC Systems Cat. Table
9) R.I.P. Equipment’s HRC
and HRC “0”
 PPE Table 130.7(C)(16)
 It’s about the umbrella and not the rain.
 Hazard Risk Category (<1.2 cal/cm*2) Gone!
 Category lists PPE and not HRC.
 PPE states Protection Equipment’s rating.
 No “Adequacy” statement is inferred.
 See Annex H for Guidance.
10) Battery Risk Assessment
 New Article: 320.3(A)(1)
 Electrical and Chemical Risks.
 Annex D, Section D.5– Short Circuit
Current, Arc Current and Arc Energy
Calculations.
 Always use battery manufacturer
guidance on Short Circuit Current.
CRAWFORD ENGINEERING SERVICES
Toccoa, Georgia
One More Not In NFPA-70E
 NEC 240.87 Arc NRG
Reduction

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Electrical Safety In The Workplace by Crawford Engineering Services

  • 1. NFPA 70E: STANDARD FOR ELECTRICAL SAFETY IN THE WORKPLACE Changes to the 2015 Edition Joe Cobb Crawford, P.E.,C.E.M. Crawford Engineering Services Toccoa, Georgia
  • 4. CODES AND STANDARDS  CODE: Set of recommended rules.  STANDARD: How to meet the rules.  Neither is a law, but can be adopted as law.  A CODE tells you what you need to do; A STANDARD tells you how you can do it.  Hammurabi Code- first developed Building Code was 1955 BC.
  • 5. TO BE COVERED 1. What is NFPA 70E? What is NFPA 70? 2. Tutorial on Arc Flash Hazards. 3. Top 10 Changes to NFPA 70E. 4. Q & A.
  • 6. HISTORY OF NFPA 70  NFPA 70 – National Electrical Code (NEC).  NEC was originally drawn up in 1897.  NEC is NOT a design standard. (See art. #90.1)  NEC is concerned with safeguarding of property.  NEC covers what/how equipment is installed.  NEC has no legal authority until adopted.
  • 7. HISTORY OF NFPA 70E  NFPA 70E – Standard for Electrical Safety in the Workplace.  First edition published in 1979.  70E is a spin off from NEC for OSHA.  Concerned with safeguarding people.  NEC is further concerned with safeguarding of property.  NEC is NOT a design standard.
  • 9. Why Bother With NFPA 70E ?
  • 12. ELECTRICAL HAZARDS  Three types:  Electric Shock  Arc-Blast  Arc-Flash  Flash burns are very painful, slow healing and costly  60-80% of electrical injuries are Flash burns  Survival rate is very low for older people
  • 14. HEAT TRANSFER  MODES OF TRANSFER 1. Conduction 2. Convection 3. Radiation  Arc Radiates Energy Quickly!  What is Energy? “The ability to do work”
  • 16. ARC FLASH 101  Arc Fault is an abnormal electrical circuit condition.  Short circuit current and energy levels are extreme.  Arc Faults begin as “Single Line to Ground” type fault and evolve to “Line to Line to Line to Ground” type fault.  Circuit breakers and fuses attempt to limit the energy level in a faulted circuit.  What determines the current and energy level?  Current = Voltage / Impedance.  Energy = Current x Voltage x Time  What determines the Incident Energy?  Incident Energy = K x Energy/ D*2.2 (cal/cm*2)  Incident Energy determines what PPC is required.
  • 17. Arcing Short Circuit  Energy is released in various forms.  Trip time of the fuse or breaker is crucial.  Limiting current will limit the Incident Energy Arc Line 1 Line 2 molten metal Extreme Heat Hot air Rapid Expansion Pressure Wave Intense light shrapnel Sound wave Copper vapor
  • 18. Incident Energy  Energy per unit of area received on a surface located a specific distance away from the electrical arc, both radiant and convective, in units of calories per square centimeter.  1.2 Cal/cm*2 will result in 80 degree C skin temperature  Safe Distance = ( K x Energy/1.2 )*0.5
  • 19. Incident Energy vs Distance from the Arc  45,200 Amps with an arc gap of 5 inches.  Closed box incident energy level is more.  Only 1.2 cal/cm*2 will cause second degree burns.  Stay away or wear PPC! Incident NRG 0 2 4 6 8 10 12 14 1 1.5 2 3 4 Distance from Arc (Feet) IncidentEnergy(Cal/cm*2) Incident NRG
  • 20. INCIDENT ENERGY EXAMPLE  Volts = 480, Z = 0.1 ohm, Time = 1 Second Distance = 2 Feet  Current = Volts / Z = 480/0.1= 4800 A  Arc Energy = Amps x Volts x Time = 4800 x 480 x 1 = 2304000 Watt-Seconds  Incident NRG = 0.0000432 x Energy/D*2.2 = 21.7 Calories/ cm2  Results: Third Degree Skin Burns, Non-FR clothes ignite!
  • 21. NFPA-70E: ARTICLE 130 Working On Or Near Live Parts  130.5: Flash “Risk” Assessment.  Does a thermal hazard exist?  What PPE do I need to use?  What is the Flash Protection Boundary?  Flash Hazard exists if Incident Energy is more than 1.2 Calories/ cm2  PPE is required unless proven otherwise.  130.4: Shock “Risk” Assessment.
  • 22. NFPA 70E – 130.5 Assessment Procedure 1. Gather the data 2. Confirm the data accuracy 3. Perform a Short Circuit Study 4. Perform an Arc Flash Energy Study 5. Install Arc Flash Hazard Labels 6. Train Personnel
  • 23.
  • 24. The New and Improved NFPA-70E
  • 25. Top 10 Changes to NFPA 70E-2015 Article # Topic/Issue 1. Various Terminology 2. 90.2, 205.3 Maintenance, Training, Auditing 3. 100 “Qualified Person” 4. 110.4(C)(2) GFCI-Maintenance, Construction 5. 120.2(B)(4) Documentation of Training 6. 130.5(C) 2 methods to select PPE
  • 26. Top 10 Changes to NFPA 70E-2015 Continued Article # Topic/Issue 7. 130.5(D) Equipment Labeling 8. 130.7(C)(15)(A)(b) Arc Flash Boundary & 130.7(C)(15)(B) Arc Flash PPE Cat 9. 130.7(C)(16) HRC “0” is no more 10. 320.3 Battery Risk Assessment
  • 27. 1) Terminology Old Term New Term -Probability -Likelihood -Hazard Analysis -Risk Assessment -Results -Effect -Minimize the hazard -Reduce the risk -Hazardous electrical -Electrical Hazard condition -Work on -Interact with
  • 28. 2) Maintenance, Training, Auditing  New scope: 90.2(A) recognizes equipment maintenance, training and auditing are essentials for safety.  Safe work policy/procedures are audited.  NFPA 70B will determine work procedure.  Article 205.3: Equipment must be maintained, records kept, test decals installed.
  • 29. 3) “Qualified Person”  Article 100: Person is “Qualified” if:  Demonstrated skills and knowledge about the equipment, safety policies and procedures.  Demonstration is documented.  Has received electrical safety training.  Can identify electrical hazards involved on the equipment.
  • 30. 4)GFCI-Maintenance & Construction  All New- Article 110.4(C)(2)- Must use with tools to do maintenance or construction work.  If the voltage is greater than 125 Volts a choice is given:  Use a GFCI or  An assured equipment grounding program.  NEC 590.6(B) (2) details the program requirements.  Grounding test must be documented.  Test period must be less than (3) months.
  • 32.
  • 33. 5) LO/TO Training Documentation  All New- Article120.2(B)(4) The employer shall document.  Training must be demonstrated.  Training description details must be given.  Retraining required every three years.  Retraining required if procedure changes.
  • 34. 6) Two methods for selecting PPE Article 130.5(C) Method #1: Arc Flash Risk Assessment. - Select PPE rating > Incident Energy. Method #2: Flash Hazard PPE Category. - Select PPE based on “Qualifier” Tables. Options are Mutually Exclusive. HRC is now PPE Category.
  • 35. 7) Equipment Labeling Article 130.5(D)  Update the label if found inaccurate.  Owner is responsible for label’s:  Documentation.  Installation.  Maintenance.  Review/Re-label.
  • 36. 8) Arc Flash Boundary & Arc Flash PPE Categories Tables  All New Tables. For Method #2 Only.  Qualifier Test Table 130.7(C)(15)(A)(a)  What is the task?  Are all “Equipment Conditions” met?  Is Arc Flash PPE Required?  PPE Category? Table 130.7(C)(15)(A)(b)  Are all parameters met?  If yes: What Category # is required?  130.7(C)(15)(B) = DC Systems Cat. Table
  • 37. 9) R.I.P. Equipment’s HRC and HRC “0”  PPE Table 130.7(C)(16)  It’s about the umbrella and not the rain.  Hazard Risk Category (<1.2 cal/cm*2) Gone!  Category lists PPE and not HRC.  PPE states Protection Equipment’s rating.  No “Adequacy” statement is inferred.  See Annex H for Guidance.
  • 38. 10) Battery Risk Assessment  New Article: 320.3(A)(1)  Electrical and Chemical Risks.  Annex D, Section D.5– Short Circuit Current, Arc Current and Arc Energy Calculations.  Always use battery manufacturer guidance on Short Circuit Current.
  • 40. One More Not In NFPA-70E  NEC 240.87 Arc NRG Reduction