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Arc Flash Exercise 4
ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 1 of 7
Purpose & Description
The purpose of this exercise is to get you familiarized with the required input data to perform an arc flash
study. The type of data required is for Short-Circuit, Arc Flash and Protective Device settings. This
exercise also illustrates important concepts like NFPA 70E incident energy limits and the effect of
automatic calculation of the arcing current variation per IEEE 1584 guidelines.
Setup
Load the project file named “AF-Example4”. The following preferences need to be entered in the Options
(Preferences) editor before continuing with Step1. The solution to this example is located in a directory
called “Solution4”. Open the solution project only to compare against your solutions once the exercise is
completed.
Procedure
Step1
Enter all the arc flash required information for the system in exercise 4. The system is shown below.
Please refer to table1 for the required information.
Arc Flash Exercise 4
ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 2 of 7
Table1: Power Grid Parameters
Table2: Network Parameters
Device ID Field Description Value Required
Utility
Rated kV 13.8 kV Yes
3-Phase MVAsc 190 MVA Yes
1-Phase MVAsc 190 MVA No
X/R 3-phase 20 Yes
X/R 1-phase 20 No
Design % Volt 100% Yes
Grounding Solid Ground Yes
Device ID Field Description Value Required
Bus 9
Nominal kV 13.8 kV Yes
Equipment Type Open Air Yes
Gap between Conductors 153 mm Yes
Limited Approach Exp. Mov. Cond 11 ft. Yes
Limited Approach FCP 6 ft. Yes
Restricted Approach Boundary 2.16 ft. Yes
Prohibited Approach Boundary 0.6 ft. Yes
Distance X factor 2.00 Yes
Working Distance 36 in. Yes
Switchgear A
Nominal kV 0.480 kV Yes
Equipment Type Switchgear Yes
Gap between Conductors 32 mm Yes
Limited Approach Exp. Mov. Cond 10 ft. Yes
Limited Approach FCP 3.5 ft. Yes
Restricted Approach Boundary 1 ft. Yes
Prohibited Approach Boundary 0.1 ft. Yes
Distance X factor 1.473 Yes
Working Distance 24 in. Yes
Bus1
Nominal kV 0.480 kV Yes
Equipment Type MCC Yes
Gap between Conductors 25 mm Yes
Limited Approach Exp. Mov. Cond 10 ft. Yes
Limited Approach FCP 3.5 ft. Yes
Restricted Approach Boundary 1 ft. Yes
Prohibited Approach Boundary 0.1 ft. Yes
Distance X factor 1.641 Yes
Working Distance 18 in. Yes
Bus2
Nominal kV 0.208 kV Yes
Equipment Type Panelboard Yes
Gap between Conductors 30 mm Yes
Limited Approach Exp. Mov. Cond 10 ft. Yes
Limited Approach FCP 3.5 ft. Yes
Restricted Approach Boundary 1 ft. Yes
Prohibited Approach Boundary 0.1 ft. Yes
Distance X factor 1.641 Yes
Working Distance 24 in. Yes
Arc Flash Exercise 4
ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 3 of 7
Table3: Motor parameters
Table4: Static Load parameters
Device ID Field Description Value Required
T8
Rated Prim kV 13.8 kV Yes
Rated Sec. kV 0.480 kV Yes
MVA 3 MVA Yes
Max MVA 3 MVA Yes
Pos Sequence Z % 5.75% Yes
X/R Pos Sequence 10.67 Yes
X/R Zero Sequence 10.67 Yes
Grounding Delta – Y solid Yes
T1
Rated Prim kV 0.480 kV Yes
Rated Sec. kV 0.208 kV Yes
MVA 0.750 MVA Yes
Max MVA 0.750 MVA Yes
Pos Sequence Z % 5.75% Yes
X/R Pos Sequence 3.96 Yes
X/R Zero Sequence 3.96 Yes
Grounding Delta – Y solid Yes
Device ID Field Description Value Required
Mtr1
HP 100 Yes
Rated kV 0.460 kV Yes
Select Manufacturer
Typical Nameplate
Data
PF% = 92.04 Eff%
= 93.52
4 poles
Yes
Quantity 2 Yes
Mtr2
HP 100 Yes
Rated kV 0.460 kV Yes
Select Manufacturer
Typical Nameplate
Data
PF% = 92.04 Eff%
= 93.52
4 poles
Yes
Quantity 2 Yes
Device ID Field Description Value Required
Load1
Rated MVA 0.5 MVA Yes
Rated kV 0.208 kV Yes
%PF 95 % Yes
Arc Flash Exercise 4
ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 4 of 7
Table5: High Voltage Circuit Breaker Parameters
*Required if ETAP is to automatically determine the fault clearing time for this HVCB
Table6: Fuse Parameters
*Required if ETAP is to automatically determine the fault clearing time for this fuse.
Table7: Current Transformer Parameters
*Required if ETAP is to automatically determine the fault clearing time for a device connected to this
Current Transformer.
Table8: Overcurrent Relay Parameters
*Required if ETAP is to automatically determine the fault clearing time for this Relay.
Device ID Field Description Value Required
HVBC1
Rated Max kV 15 No
Manufacturer Cutler-Hammer No
Model 150VCP-W1000 No
Cycle 5 Yes*
CPT 3 Yes*
Continuous Amps 1200 Amps No
Device ID Field Description Value Required
Fuse3
Rated Max kV 15.5 kV Yes*
Manufacturer Cutler-Hammer
Model BA-200 (Condenser) Yes*
Size 200 E Yes*
Continuous Amps 200 Yes*
Interrupting 12 Yes* Not in lib
Test PF 3.95 Yes*
Device ID Field Description Value Required?
CT9
Primary Turns 150 Yes*
Secondary Turns 5 Yes*
Device ID Field Description Value Required?
Relay1
Input CT CT9 (Phase) Yes*
Output PD HVCB1 Yes*
Relay Element Any Yes*
Level/Zone Any Yes*
Action Open Yes*
OCR Manufacturer GE Multilin Yes*
Model IFC Yes*
Curve Type Inverse (51) Yes*
Pickup Range 1-12 sec – 5A Yes*
Pickup 12 Yes*
Time Dial 2.3 Yes*
Inst Pickup Range 30-150 Sec – 5A Yes*
Pickup 100 Yes*
Arc Flash Exercise 4
ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 5 of 7
Low Voltage Circuit Breaker Data
Arc Flash Exercise 4
ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 6 of 7
Step2
Setup the following study case settings. Enter the data into Study case “SC”
Device ID Field Description Parameter
SC
Use Nominal Tap Apply
Include MV Mtr Equip. Cable & OLH Apply
Include LV Mtr Equip. Cable & OLH Apply
Fault All Buses Apply
Standard ANSI Apply
Prefault Voltage 100%
Arc-Flash Method IEEE 1584
Arcing Current Variation 15%
Total Bus Fault current Apply
Auto Select Source PD –FCT from TCC Apply
System Grounding OLD connection
Update Bus Fault Currents Apply
Update Bus Fault Clearing Time Apply
Update Bus Grounding Apply
PPE Hazard/Risk Categories NFPA 70E 2004
Arc Flash Exercise 4
ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 7 of 7
Step3
Run the arc flash calculation using study case “SC”. Name the output report AF1.
Observe the arc flash analysis results for the low voltage panelboard named “Bus2”. You will notice that
there are two warning messages displayed on the one-line diagram results. The first message shows a
percent arcing current variation of 85%. The second indicates that the incident energy value has exceeded
the NFPA 70E hazard category 4 limits.
3.1 How long does it take LVBC3 to trip in the event of an arc fault at “Bus2”? Sec.
3.2 Switch from short-circuit mode to “Protective-device coordination” mode. Run a sequence of events
study on “Bus2”. How long does it take LVCB3 to operate? __________Sec.
3.3 Switch back to SC mode and change the arcing current variation in the SC study case to 0%. Re-run
the calculation. What hazard category does the program calculate now?
___________________________________________________________________________
Observe the results for a fault at bus “Switchgear A”. The warning message indicates that the calculated
incident energy is too high (similar to Bus2).
3.4 If you open the Arc Flash page of Bus “Switchgear A”, which device does the program select as the
source protective device?
____________________________________________________________________________
3.5 If you place a bolted, short-circuit fault on Switchgear A, which device operates first?
____________________________________________________________________________
Step4
Try to change the protective device settings or add protective devices as needed in order to reduce the
incident energy to a category 2 or 3.

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Arc flash example4

  • 1. Arc Flash Exercise 4 ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 1 of 7 Purpose & Description The purpose of this exercise is to get you familiarized with the required input data to perform an arc flash study. The type of data required is for Short-Circuit, Arc Flash and Protective Device settings. This exercise also illustrates important concepts like NFPA 70E incident energy limits and the effect of automatic calculation of the arcing current variation per IEEE 1584 guidelines. Setup Load the project file named “AF-Example4”. The following preferences need to be entered in the Options (Preferences) editor before continuing with Step1. The solution to this example is located in a directory called “Solution4”. Open the solution project only to compare against your solutions once the exercise is completed. Procedure Step1 Enter all the arc flash required information for the system in exercise 4. The system is shown below. Please refer to table1 for the required information.
  • 2. Arc Flash Exercise 4 ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 2 of 7 Table1: Power Grid Parameters Table2: Network Parameters Device ID Field Description Value Required Utility Rated kV 13.8 kV Yes 3-Phase MVAsc 190 MVA Yes 1-Phase MVAsc 190 MVA No X/R 3-phase 20 Yes X/R 1-phase 20 No Design % Volt 100% Yes Grounding Solid Ground Yes Device ID Field Description Value Required Bus 9 Nominal kV 13.8 kV Yes Equipment Type Open Air Yes Gap between Conductors 153 mm Yes Limited Approach Exp. Mov. Cond 11 ft. Yes Limited Approach FCP 6 ft. Yes Restricted Approach Boundary 2.16 ft. Yes Prohibited Approach Boundary 0.6 ft. Yes Distance X factor 2.00 Yes Working Distance 36 in. Yes Switchgear A Nominal kV 0.480 kV Yes Equipment Type Switchgear Yes Gap between Conductors 32 mm Yes Limited Approach Exp. Mov. Cond 10 ft. Yes Limited Approach FCP 3.5 ft. Yes Restricted Approach Boundary 1 ft. Yes Prohibited Approach Boundary 0.1 ft. Yes Distance X factor 1.473 Yes Working Distance 24 in. Yes Bus1 Nominal kV 0.480 kV Yes Equipment Type MCC Yes Gap between Conductors 25 mm Yes Limited Approach Exp. Mov. Cond 10 ft. Yes Limited Approach FCP 3.5 ft. Yes Restricted Approach Boundary 1 ft. Yes Prohibited Approach Boundary 0.1 ft. Yes Distance X factor 1.641 Yes Working Distance 18 in. Yes Bus2 Nominal kV 0.208 kV Yes Equipment Type Panelboard Yes Gap between Conductors 30 mm Yes Limited Approach Exp. Mov. Cond 10 ft. Yes Limited Approach FCP 3.5 ft. Yes Restricted Approach Boundary 1 ft. Yes Prohibited Approach Boundary 0.1 ft. Yes Distance X factor 1.641 Yes Working Distance 24 in. Yes
  • 3. Arc Flash Exercise 4 ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 3 of 7 Table3: Motor parameters Table4: Static Load parameters Device ID Field Description Value Required T8 Rated Prim kV 13.8 kV Yes Rated Sec. kV 0.480 kV Yes MVA 3 MVA Yes Max MVA 3 MVA Yes Pos Sequence Z % 5.75% Yes X/R Pos Sequence 10.67 Yes X/R Zero Sequence 10.67 Yes Grounding Delta – Y solid Yes T1 Rated Prim kV 0.480 kV Yes Rated Sec. kV 0.208 kV Yes MVA 0.750 MVA Yes Max MVA 0.750 MVA Yes Pos Sequence Z % 5.75% Yes X/R Pos Sequence 3.96 Yes X/R Zero Sequence 3.96 Yes Grounding Delta – Y solid Yes Device ID Field Description Value Required Mtr1 HP 100 Yes Rated kV 0.460 kV Yes Select Manufacturer Typical Nameplate Data PF% = 92.04 Eff% = 93.52 4 poles Yes Quantity 2 Yes Mtr2 HP 100 Yes Rated kV 0.460 kV Yes Select Manufacturer Typical Nameplate Data PF% = 92.04 Eff% = 93.52 4 poles Yes Quantity 2 Yes Device ID Field Description Value Required Load1 Rated MVA 0.5 MVA Yes Rated kV 0.208 kV Yes %PF 95 % Yes
  • 4. Arc Flash Exercise 4 ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 4 of 7 Table5: High Voltage Circuit Breaker Parameters *Required if ETAP is to automatically determine the fault clearing time for this HVCB Table6: Fuse Parameters *Required if ETAP is to automatically determine the fault clearing time for this fuse. Table7: Current Transformer Parameters *Required if ETAP is to automatically determine the fault clearing time for a device connected to this Current Transformer. Table8: Overcurrent Relay Parameters *Required if ETAP is to automatically determine the fault clearing time for this Relay. Device ID Field Description Value Required HVBC1 Rated Max kV 15 No Manufacturer Cutler-Hammer No Model 150VCP-W1000 No Cycle 5 Yes* CPT 3 Yes* Continuous Amps 1200 Amps No Device ID Field Description Value Required Fuse3 Rated Max kV 15.5 kV Yes* Manufacturer Cutler-Hammer Model BA-200 (Condenser) Yes* Size 200 E Yes* Continuous Amps 200 Yes* Interrupting 12 Yes* Not in lib Test PF 3.95 Yes* Device ID Field Description Value Required? CT9 Primary Turns 150 Yes* Secondary Turns 5 Yes* Device ID Field Description Value Required? Relay1 Input CT CT9 (Phase) Yes* Output PD HVCB1 Yes* Relay Element Any Yes* Level/Zone Any Yes* Action Open Yes* OCR Manufacturer GE Multilin Yes* Model IFC Yes* Curve Type Inverse (51) Yes* Pickup Range 1-12 sec – 5A Yes* Pickup 12 Yes* Time Dial 2.3 Yes* Inst Pickup Range 30-150 Sec – 5A Yes* Pickup 100 Yes*
  • 5. Arc Flash Exercise 4 ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 5 of 7 Low Voltage Circuit Breaker Data
  • 6. Arc Flash Exercise 4 ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 6 of 7 Step2 Setup the following study case settings. Enter the data into Study case “SC” Device ID Field Description Parameter SC Use Nominal Tap Apply Include MV Mtr Equip. Cable & OLH Apply Include LV Mtr Equip. Cable & OLH Apply Fault All Buses Apply Standard ANSI Apply Prefault Voltage 100% Arc-Flash Method IEEE 1584 Arcing Current Variation 15% Total Bus Fault current Apply Auto Select Source PD –FCT from TCC Apply System Grounding OLD connection Update Bus Fault Currents Apply Update Bus Fault Clearing Time Apply Update Bus Grounding Apply PPE Hazard/Risk Categories NFPA 70E 2004
  • 7. Arc Flash Exercise 4 ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 7 of 7 Step3 Run the arc flash calculation using study case “SC”. Name the output report AF1. Observe the arc flash analysis results for the low voltage panelboard named “Bus2”. You will notice that there are two warning messages displayed on the one-line diagram results. The first message shows a percent arcing current variation of 85%. The second indicates that the incident energy value has exceeded the NFPA 70E hazard category 4 limits. 3.1 How long does it take LVBC3 to trip in the event of an arc fault at “Bus2”? Sec. 3.2 Switch from short-circuit mode to “Protective-device coordination” mode. Run a sequence of events study on “Bus2”. How long does it take LVCB3 to operate? __________Sec. 3.3 Switch back to SC mode and change the arcing current variation in the SC study case to 0%. Re-run the calculation. What hazard category does the program calculate now? ___________________________________________________________________________ Observe the results for a fault at bus “Switchgear A”. The warning message indicates that the calculated incident energy is too high (similar to Bus2). 3.4 If you open the Arc Flash page of Bus “Switchgear A”, which device does the program select as the source protective device? ____________________________________________________________________________ 3.5 If you place a bolted, short-circuit fault on Switchgear A, which device operates first? ____________________________________________________________________________ Step4 Try to change the protective device settings or add protective devices as needed in order to reduce the incident energy to a category 2 or 3.