SlideShare a Scribd company logo
By Thomas Smith, Product Specialist, Brady Corporation
Last updated: February, 2015
IMPROVE SAFETY WITH
ARC FLASH LABELING
COMPLY WITH THE 2015 NFPA 70E REGULATIONS
COMPLY WITH NEW 2015 NFPA 70E REGULATIONS, INCREASE SAFETY AND SAVE COSTS WITH PROPER ARC FLASH LABELING
© 2015 Brady Worldwide, Inc. All Rights Reserved.
Page 2
www.BradyID.com/arcflash
1-888-272-3946
The Occupational Safety and Health Administration (OSHA) is citing and fining employers for failure to protect employees
from the dangers of arc flash. For guidelines on how to protect employees, OSHA refers employers to the NFPA 70E
standard, “Standard For Electrical Safety In the Workplace.”
This document provides information on the most current arc flash labeling requirements, as well as best practices for
creating and maintaining such labels. In the 2015 version of the NFPA 70E standard, arc flash labeling requirements are
covered under Article 130.5(C) and 130.7(E)(1). Additional labeling requirements are also included in Article 110.16 of the
2014 version of the National Electric Code (NEC). This whitepaper will provide guidance for complying with both standards.
What Needs to be Labeled?
Arc flash labeling is the responsibility of the employer, not the manufacturer or installer of the equipment. The NEC
provides the following examples of electrical equipment that must be field marked with a warning label:
	 • Switchboards
	 • Panel boards
	 • Industrial control panels
	 • Meter socket enclosures
	 • Motor control centers
This is not an all-inclusive list. Labeling is required for any piece of electrical equipment that is likely to require examination,
adjustment, service or maintenance while energized, creating the potential for an arc flash incident to occur. Thus, many
employers are also labeling bus ducts and other electrical equipment not specifically called out in the NEC.
Any modifications or renovations to electrical equipment that will change data on the label will require an updated arc flash
risk assessment and label according to the 2015 NFPA 70E standard. At minimum, the safety program needs to be audited
at intervals not to exceed 3 years and arc flash risk assessment shall be periodically reviewed at intervals not to exceed
5 years. Equipment installed prior to the 2002 NEC provision does not require a label. However, should it be modified or
upgraded in any way, then a label must be affixed. In fact, an OSHA representative has stated that even changing a fuse or
circuit breaker could be considered a modification that would require labeling. Labels applied prior to September 30, 2011
are acceptable if they contain the available incident energy or required level of PPE.
From a safety perspective, the hazard is the same regardless of when the equipment was installed. Consequently, most
employers are simply labeling all the appropriate equipment, regardless of when it was installed.
The NEC requirement states that the marking must be in a location that is clearly visible to qualified persons before they
begin work. Typically, the label is placed outside the panel or enclosure door. In some cases, companies choose to put the
label inside the door to protect it from harsh environments; however, this should only be done if the door must be opened
(allowing the label to be seen) in order to remove the panel face or enclosure. The key point is that the label should be
easily noticeable by workers before they may be exposed to any potentially dangerous live parts.
What Needs to Appear on the Label?
Article 110.16 in the NEC states that relevant electrical equipment shall be “field marked to warn qualified persons of
potential electric arc flash hazards.”
In Article 130.7(E)(1), the NFPA 70E standard further notes that the design and formatting of the labels should conform
with ANSI Z535 Series of Standards For Safety Signs & Tags. Thus it is recommended that the header, message and
pictogram, if used, be formatted according to ANSI standards. Currently there is not a widely-accepted symbol for
indicating an arc flash hazard. Brady offers stock arc flash labels both with and without a symbol, employing a pictogram
composed of a red explosive graphic inside of a triangular border for this purpose. Neither the NFPA 70E nor the NEC
requirements specify whether to use a “Danger” or “Warning” header; however, NFPA 70E does recommend identifying
those situations in which there is an extreme hazard to the worker. A commonly used guideline is to use a red “Danger”
header when the voltage is over 600 volts or when the incident energy is over 40 cals/cm2
. Many employers have also
COMPLY WITH NEW 2015 NFPA 70E REGULATIONS, INCREASE SAFETY AND SAVE COSTS WITH PROPER ARC FLASH LABELING
© 2015 Brady Worldwide, Inc. All Rights Reserved.
Page 3
www.BradyID.com/arcflash
1-888-272-3946
standardized to using the “Danger” signal word to indicate a situation where serious injury or death WILL occur. If it is less
than that threshold, an orange “Warning” header is used. The employer has the final decision on which words appear on
the labels, but it is imperative that consistency be maintained on all the labels throughout the facility.
It is also important to note that arc flash labels must be able to withstand their usage environment. This means that the
print should not fade and the adhesive should be aggressive enough to avoid peeling. When necessary, an overlaminate
should be applied to protect the printed surface from harsh chemicals and exposure to sunlight.
Once an arc flash risk assessment has been conducted, in which the arc flash boundary, the incident energy at the
working distance and the personal protective equipment required has been determined, Article 130.5 (C) in the 2015
edition of NFPA 70E further dictates that the label must contain these important elements:
1. Nominal System Voltage
A value assigned to a circuit or system for the purpose of conveniently designating its voltage class (i.e. a 12-volt
battery, 24-volt system or 480-volt electrical panel).
2. Arc Flash Boundary
The distance at which an electrical arc can flash outward, which may endanger employees working on electrical
equipment, where up to 2nd degree burns are likely to occur.
Among key changes from 2012 standards, the Prohibited Approach Boundary has
been deleted. No additional protective equipment was required when crossing
the prohibited boundary after the LIMITED and RESTRICTED boundaries were
previously implemented, therefore this delineation was removed. Also the hazard/
risk category 0 has been deleted because because the new PPE table only
specifies for work within the arc flash boundary.
Additional Boundary Requirements:
Conductive Articles of Jewelry and Clothing - Watchbands, bracelets, rings,
key chains, necklaces, metal frame glasses, etc. shall not be worn within the
restricted approach boundary.
Working Space - Shall not be used for storage. Space shall be kept clear to
permit safe operation and maintenance.
Barricades - When the arc flash boundary is greater than the limited approach
boundary, barricades shall not be placed closer than the arc flash boundary.
Insulated Tools - Employees shall use insulated tools when working inside the
restricted approach boundary of exposed energized electrical conductors.
3. At least one of the following:
	 a. Available incident energy and the corresponding working distance (An incidental energy analysis is used to
help predict the incident energy of an arc flash for a specified set of conditions. Incident energy is the amount
of energy impressed on a surface, a certain distance away from the source, generated during an electrical arc
event.This should be measured and labeled in cal/cm2
). Or the arc flash PPE category in Table 130.7(C)(15)(A)
(b) or 130.7(C)(B) for equipment. But not both.
	OR
	 b. Minimum arc rating of clothing (This also should be expressed in cal/cm2
.Arc rated clothing indicates it has
been tested for exposure to an electrical arc.This was formally expressed as flame resistant in previous NFPA
editions).
	OR
	 c. Site specific level of PPE.
Note: Depending on the application the
arc flash boundaries may extend to the
other side of the wall.
COMPLY WITH NEW 2015 NFPA 70E REGULATIONS, INCREASE SAFETY AND SAVE COSTS WITH PROPER ARC FLASH LABELING
© 2015 Brady Worldwide, Inc. All Rights Reserved.
Page 4
www.BradyID.com/arcflash
1-888-272-3946
Finally, some safety-conscious employers go one step further by including shock hazard
information on the label. After all, as long as you are going through the trouble to warn
employees of arc flash hazards, why not provide similar safety guidance for the other
electrical hazard – shock? These labels provide complete arc flash hazard information, plus
shock hazard information on the applicable voltage, approach boundaries, and insulated
glove and tool requirements.
Brady Write-On Labels
Brady provides several versions of stock arc flash labels, which can be written on using a
permanent pen or marker. The labels shown at the right meet all current NEC and NFPA
70E requirements, including the updated 2015 version, and are available with either
“Danger” or “Warning” headers.
These labels include write-in fields for indicating the arc flash boundary incident energy
and corresponding working distance, nominal system voltage, arc rating of clothing, PPE
hazard category and check boxes for designating the required PPE. This type of extensive
label provides employees with the most complete information for protecting themselves from arc flash hazards.
Labels With Pre-Printed Arc Flash PPE Category and PPE Lists
Brady also offers pre-printed arc flash labels with the arc flash PPE category and a list of the required PPE, relieving the
employer from having to hand-write this information. As with the check box labels, a version for both arc flash and shock
hazards is available.
Make-it-Yourself Arc Flash Labels
Large facilities may need to create hundreds - if not thousands - of customized arc flash labels. In this case, Brady’s
industrial printing systems are the ideal solution. This option avoids the time and trouble associated with handwriting many
labels and it allows labels to be printed in batches as the project transitions from one area of the plant to another.
Brady’s printer options for creating arc flash labels include the IP™
Thermal Transfer
Printer, the PR Plus Printer, BBP®
31, BBP®
33 and BBP®
85 Sign and Label printers.
Brady label materials are designed for industrial, smooth or rough surfaces and
outdoor use and employ thermal-transfer printing to provide the optimum in UV,
chemical and abrasion resistance. For single color printers, label materials with a
pre-printed colored ANSI “Danger” or “Warning” header are available; this allows
users to print only the black text while still creating a color label that meets the
ANSIZ535 standard for safety signs and labels. If you want to print multiple colors,
Brady has printer models with that capability as well, where the printer will produce
the entire multi-color label on a white label stock.
In addition, MarkWare™
and LabelMark™
software applications include preformatted arc flash
templates that allow users to quickly fill in the blanks on their PC, then send the file to a
Brady printer to print. The templates can also be easily customized to include a logo or other
company-specific information.
When large quantities of labels need to be created and managed, users often prefer to store
the label information in a spreadsheet. Brady software allows this data to be downloaded and
automatically merged into the label creation software for output to the Brady printer.
COMPLY WITH NEW 2015 NFPA 70E REGULATIONS, INCREASE SAFETY AND SAVE COSTS WITH PROPER ARC FLASH LABELING
© 2015 Brady Worldwide, Inc. All Rights Reserved.
Page 5
www.BradyID.com/arcflash
1-888-272-3946
Finally, many companies have begun using commercial power management software from companies such as SKM,
EasyPower®
and ETAP®
to assist in mapping out their electrical system and creating one-line diagrams. In recent years,
many of these third-party applications have added arc flash analysis modules which use the one-line information to
calculate incident energy values, flash protection boundaries and other pertinent arc flash variables.
Brady software and printing systems can also be used throughout the plant for other forms of safety and facility
identification, such as pipe marking, equipment identification, chemical labels, barcode labels and inventory labels. This
provides an even greater and faster return on your system investment, since it can have ongoing, beneficial use for a
variety of purposes long after the primary arc flash labeling project is complete.
Your Opportunity to Reduce the Risk
With the rising frequency of reported arc flash accidents, and the
potential for serious injury or death, arc flash deserves the concern
it is generating within OSHA and the safety industry.
To increase safety and ensure compliance throughout the
workplace, it is essential to learn and identify arc flash hazards in
your facilities. Train your employees in safe work practices and utilize
the labels and awareness aids that are available to you to keep the
message in the forefront of your workers’ minds, and reinforce the
desired behavior in your own facility.
Brady can help you achieve these goals with industry-leading
products, training resources, services and more. For more
information on arc flash label solutions, go to
www.BradyID.com/arcflash. Or call 1-888-272-3946 to arrange
for a Brady salesperson to visit your site.

More Related Content

What's hot

Electrical Arc Flash Safety and Risk Management
Electrical Arc Flash Safety and Risk ManagementElectrical Arc Flash Safety and Risk Management
Electrical Arc Flash Safety and Risk Management
Schneider Electric
 
10 Most Common PPE Mistakes in Electrical Arc Flash
10 Most Common PPE Mistakes in Electrical Arc Flash10 Most Common PPE Mistakes in Electrical Arc Flash
10 Most Common PPE Mistakes in Electrical Arc Flash
Magid
 
Introduction to Arc Flash/Blast Electrical Hazards
Introduction to Arc Flash/Blast Electrical HazardsIntroduction to Arc Flash/Blast Electrical Hazards
Introduction to Arc Flash/Blast Electrical Hazards
The Windsdor Consulting Group, Inc.
 
Arc flash safety
Arc flash safetyArc flash safety
Arc flash safety
John Alvarez
 
Electrical Safety Training by ISRI
Electrical Safety Training by ISRIElectrical Safety Training by ISRI
Electrical Safety Training by ISRI
Atlantic Training, LLC.
 
Changes to nfpa 70 e standard for electrical safety
Changes to nfpa 70 e standard for electrical safetyChanges to nfpa 70 e standard for electrical safety
Changes to nfpa 70 e standard for electrical safety
vtsiri
 
What is an arc flash?
What is an arc flash? What is an arc flash?
What is an arc flash?
Trace Software International
 
Arc Flash Training
Arc Flash TrainingArc Flash Training
Arc Flash Training
Panduit Safety
 
Dl arc flash presentation2013 r3
Dl arc flash presentation2013 r3Dl arc flash presentation2013 r3
Dl arc flash presentation2013 r3
Peter Sutherland, PhD, PE,CEM
 
Edwards Signaling EBPS6A Installation Manual
Edwards Signaling EBPS6A Installation ManualEdwards Signaling EBPS6A Installation Manual
Edwards Signaling EBPS6A Installation Manual
JMAC Supply
 
Introduction to Arc Flash - Revisions to the NFPA 70E, Electrically Safe Wor...
Introduction to Arc Flash - Revisions to the NFPA 70E, Electrically Safe Wor...Introduction to Arc Flash - Revisions to the NFPA 70E, Electrically Safe Wor...
Introduction to Arc Flash - Revisions to the NFPA 70E, Electrically Safe Wor...
Thorne & Derrick International
 
Why Test Series - Arc Flash Evaluations CS-00158
Why Test Series - Arc Flash Evaluations CS-00158Why Test Series - Arc Flash Evaluations CS-00158
Why Test Series - Arc Flash Evaluations CS-00158
Carolyn Dakis
 
Guide testing-and-tagging-portable-electrical-equipment-and-residual-current-...
Guide testing-and-tagging-portable-electrical-equipment-and-residual-current-...Guide testing-and-tagging-portable-electrical-equipment-and-residual-current-...
Guide testing-and-tagging-portable-electrical-equipment-and-residual-current-...
دكتور تامر عبدالله شراكى
 
Electrical safety qualified_person
Electrical safety qualified_personElectrical safety qualified_person
Electrical safety qualified_person
دكتور تامر عبدالله شراكى
 
NFPA 70E Electrical Safety in the Workplace by Hortica
NFPA 70E  Electrical Safety in the Workplace by HorticaNFPA 70E  Electrical Safety in the Workplace by Hortica
NFPA 70E Electrical Safety in the Workplace by Hortica
Atlantic Training, LLC.
 
Safety Practices and Requirements Electrical Arc Flash Hazard Protection
Safety Practices and Requirements Electrical Arc Flash Hazard ProtectionSafety Practices and Requirements Electrical Arc Flash Hazard Protection
Safety Practices and Requirements Electrical Arc Flash Hazard Protection
دكتور تامر عبدالله شراكى
 
Electrical
ElectricalElectrical
Electrical
Trà Nguyễn
 
BEAMA Guide To Surge Protection Devices (SPD's) - Selection, Application & Th...
BEAMA Guide To Surge Protection Devices (SPD's) - Selection, Application & Th...BEAMA Guide To Surge Protection Devices (SPD's) - Selection, Application & Th...
BEAMA Guide To Surge Protection Devices (SPD's) - Selection, Application & Th...
Thorne & Derrick International
 
Arc flash analysis and electrical hazards
Arc flash analysis and electrical hazardsArc flash analysis and electrical hazards
Arc flash analysis and electrical hazards
VB Engineering
 
Arc flash in Industry
Arc flash in Industry Arc flash in Industry
Arc flash in Industry
Nicola Cassidy
 

What's hot (20)

Electrical Arc Flash Safety and Risk Management
Electrical Arc Flash Safety and Risk ManagementElectrical Arc Flash Safety and Risk Management
Electrical Arc Flash Safety and Risk Management
 
10 Most Common PPE Mistakes in Electrical Arc Flash
10 Most Common PPE Mistakes in Electrical Arc Flash10 Most Common PPE Mistakes in Electrical Arc Flash
10 Most Common PPE Mistakes in Electrical Arc Flash
 
Introduction to Arc Flash/Blast Electrical Hazards
Introduction to Arc Flash/Blast Electrical HazardsIntroduction to Arc Flash/Blast Electrical Hazards
Introduction to Arc Flash/Blast Electrical Hazards
 
Arc flash safety
Arc flash safetyArc flash safety
Arc flash safety
 
Electrical Safety Training by ISRI
Electrical Safety Training by ISRIElectrical Safety Training by ISRI
Electrical Safety Training by ISRI
 
Changes to nfpa 70 e standard for electrical safety
Changes to nfpa 70 e standard for electrical safetyChanges to nfpa 70 e standard for electrical safety
Changes to nfpa 70 e standard for electrical safety
 
What is an arc flash?
What is an arc flash? What is an arc flash?
What is an arc flash?
 
Arc Flash Training
Arc Flash TrainingArc Flash Training
Arc Flash Training
 
Dl arc flash presentation2013 r3
Dl arc flash presentation2013 r3Dl arc flash presentation2013 r3
Dl arc flash presentation2013 r3
 
Edwards Signaling EBPS6A Installation Manual
Edwards Signaling EBPS6A Installation ManualEdwards Signaling EBPS6A Installation Manual
Edwards Signaling EBPS6A Installation Manual
 
Introduction to Arc Flash - Revisions to the NFPA 70E, Electrically Safe Wor...
Introduction to Arc Flash - Revisions to the NFPA 70E, Electrically Safe Wor...Introduction to Arc Flash - Revisions to the NFPA 70E, Electrically Safe Wor...
Introduction to Arc Flash - Revisions to the NFPA 70E, Electrically Safe Wor...
 
Why Test Series - Arc Flash Evaluations CS-00158
Why Test Series - Arc Flash Evaluations CS-00158Why Test Series - Arc Flash Evaluations CS-00158
Why Test Series - Arc Flash Evaluations CS-00158
 
Guide testing-and-tagging-portable-electrical-equipment-and-residual-current-...
Guide testing-and-tagging-portable-electrical-equipment-and-residual-current-...Guide testing-and-tagging-portable-electrical-equipment-and-residual-current-...
Guide testing-and-tagging-portable-electrical-equipment-and-residual-current-...
 
Electrical safety qualified_person
Electrical safety qualified_personElectrical safety qualified_person
Electrical safety qualified_person
 
NFPA 70E Electrical Safety in the Workplace by Hortica
NFPA 70E  Electrical Safety in the Workplace by HorticaNFPA 70E  Electrical Safety in the Workplace by Hortica
NFPA 70E Electrical Safety in the Workplace by Hortica
 
Safety Practices and Requirements Electrical Arc Flash Hazard Protection
Safety Practices and Requirements Electrical Arc Flash Hazard ProtectionSafety Practices and Requirements Electrical Arc Flash Hazard Protection
Safety Practices and Requirements Electrical Arc Flash Hazard Protection
 
Electrical
ElectricalElectrical
Electrical
 
BEAMA Guide To Surge Protection Devices (SPD's) - Selection, Application & Th...
BEAMA Guide To Surge Protection Devices (SPD's) - Selection, Application & Th...BEAMA Guide To Surge Protection Devices (SPD's) - Selection, Application & Th...
BEAMA Guide To Surge Protection Devices (SPD's) - Selection, Application & Th...
 
Arc flash analysis and electrical hazards
Arc flash analysis and electrical hazardsArc flash analysis and electrical hazards
Arc flash analysis and electrical hazards
 
Arc flash in Industry
Arc flash in Industry Arc flash in Industry
Arc flash in Industry
 

Similar to Arc_Flash_Labeling_Whitepaper

Arc flash guidebook
Arc flash guidebookArc flash guidebook
Arc flash guidebook
Arc flash guidebookArc flash guidebook
Arc Flash Calculations What Does It All Mean
Arc Flash Calculations What Does It All MeanArc Flash Calculations What Does It All Mean
Arc Flash Calculations What Does It All Mean
B Bhargav Reddy
 
2015 nfpa 70 e changes
2015 nfpa 70 e changes2015 nfpa 70 e changes
2015 nfpa 70 e changes
Arc Flash Training
 
NFPA 20
NFPA 20 NFPA 20
Bpg arc flash
Bpg arc flash Bpg arc flash
Bpg arc flash
Deal Point
 
Arc flash analysis, electrical safety and risk assessment
Arc flash analysis, electrical safety and risk assessmentArc flash analysis, electrical safety and risk assessment
Arc flash analysis, electrical safety and risk assessment
Premium Power
 
Electrical Arc Flash Signs and Labels
Electrical Arc Flash Signs and LabelsElectrical Arc Flash Signs and Labels
Electrical Arc Flash Signs and Labels
ComplianceSigns, LLC
 
arcflashsolutions2-160226132648
arcflashsolutions2-160226132648arcflashsolutions2-160226132648
arcflashsolutions2-160226132648
Brian Y. Smith
 
Arc flash application guide
Arc flash application guideArc flash application guide
Arc flash application guide
Souvik Dutta
 
Arc Flash Hazards
Arc Flash HazardsArc Flash Hazards
Arc Flash Hazards
RichardIRamirez
 
ABB switchgear safety hazards passive & active arc fault protection by David ...
ABB switchgear safety hazards passive & active arc fault protection by David ...ABB switchgear safety hazards passive & active arc fault protection by David ...
ABB switchgear safety hazards passive & active arc fault protection by David ...
Keren Meers
 
ABB passive & active arc fault protection by David Stonebridge
ABB passive & active arc fault protection by David Stonebridge ABB passive & active arc fault protection by David Stonebridge
ABB passive & active arc fault protection by David Stonebridge
Keren Meers
 
Significant Changes To NFPA 70E by Hoydar Buck, Inc
Significant Changes To NFPA 70E by Hoydar Buck, IncSignificant Changes To NFPA 70E by Hoydar Buck, Inc
Significant Changes To NFPA 70E by Hoydar Buck, Inc
Atlantic Training, LLC.
 
130935887 areva-kvfg-r8559 c
130935887 areva-kvfg-r8559 c130935887 areva-kvfg-r8559 c
130935887 areva-kvfg-r8559 c
Juan Carlos Valderrama
 
Nfpa 70 e fa_qs
Nfpa 70 e fa_qsNfpa 70 e fa_qs
Nfpa 70 e fa_qs
Jan Velezmoro Saona
 
Earthing yokogawa
Earthing yokogawaEarthing yokogawa
Earthing yokogawa
Ali Dav
 
Littelfuse fuseology selection_guide.pdf
Littelfuse fuseology selection_guide.pdfLittelfuse fuseology selection_guide.pdf
Littelfuse fuseology selection_guide.pdf
Brit4
 
MM Electrical Safety Policy-Procedure draft 2
MM Electrical Safety Policy-Procedure draft 2MM Electrical Safety Policy-Procedure draft 2
MM Electrical Safety Policy-Procedure draft 2
Benjamin Canaday
 
PCS_902_Line_Distance_Relay_Instruction.pdf
PCS_902_Line_Distance_Relay_Instruction.pdfPCS_902_Line_Distance_Relay_Instruction.pdf
PCS_902_Line_Distance_Relay_Instruction.pdf
teddyteddy40
 

Similar to Arc_Flash_Labeling_Whitepaper (20)

Arc flash guidebook
Arc flash guidebookArc flash guidebook
Arc flash guidebook
 
Arc flash guidebook
Arc flash guidebookArc flash guidebook
Arc flash guidebook
 
Arc Flash Calculations What Does It All Mean
Arc Flash Calculations What Does It All MeanArc Flash Calculations What Does It All Mean
Arc Flash Calculations What Does It All Mean
 
2015 nfpa 70 e changes
2015 nfpa 70 e changes2015 nfpa 70 e changes
2015 nfpa 70 e changes
 
NFPA 20
NFPA 20 NFPA 20
NFPA 20
 
Bpg arc flash
Bpg arc flash Bpg arc flash
Bpg arc flash
 
Arc flash analysis, electrical safety and risk assessment
Arc flash analysis, electrical safety and risk assessmentArc flash analysis, electrical safety and risk assessment
Arc flash analysis, electrical safety and risk assessment
 
Electrical Arc Flash Signs and Labels
Electrical Arc Flash Signs and LabelsElectrical Arc Flash Signs and Labels
Electrical Arc Flash Signs and Labels
 
arcflashsolutions2-160226132648
arcflashsolutions2-160226132648arcflashsolutions2-160226132648
arcflashsolutions2-160226132648
 
Arc flash application guide
Arc flash application guideArc flash application guide
Arc flash application guide
 
Arc Flash Hazards
Arc Flash HazardsArc Flash Hazards
Arc Flash Hazards
 
ABB switchgear safety hazards passive & active arc fault protection by David ...
ABB switchgear safety hazards passive & active arc fault protection by David ...ABB switchgear safety hazards passive & active arc fault protection by David ...
ABB switchgear safety hazards passive & active arc fault protection by David ...
 
ABB passive & active arc fault protection by David Stonebridge
ABB passive & active arc fault protection by David Stonebridge ABB passive & active arc fault protection by David Stonebridge
ABB passive & active arc fault protection by David Stonebridge
 
Significant Changes To NFPA 70E by Hoydar Buck, Inc
Significant Changes To NFPA 70E by Hoydar Buck, IncSignificant Changes To NFPA 70E by Hoydar Buck, Inc
Significant Changes To NFPA 70E by Hoydar Buck, Inc
 
130935887 areva-kvfg-r8559 c
130935887 areva-kvfg-r8559 c130935887 areva-kvfg-r8559 c
130935887 areva-kvfg-r8559 c
 
Nfpa 70 e fa_qs
Nfpa 70 e fa_qsNfpa 70 e fa_qs
Nfpa 70 e fa_qs
 
Earthing yokogawa
Earthing yokogawaEarthing yokogawa
Earthing yokogawa
 
Littelfuse fuseology selection_guide.pdf
Littelfuse fuseology selection_guide.pdfLittelfuse fuseology selection_guide.pdf
Littelfuse fuseology selection_guide.pdf
 
MM Electrical Safety Policy-Procedure draft 2
MM Electrical Safety Policy-Procedure draft 2MM Electrical Safety Policy-Procedure draft 2
MM Electrical Safety Policy-Procedure draft 2
 
PCS_902_Line_Distance_Relay_Instruction.pdf
PCS_902_Line_Distance_Relay_Instruction.pdfPCS_902_Line_Distance_Relay_Instruction.pdf
PCS_902_Line_Distance_Relay_Instruction.pdf
 

Arc_Flash_Labeling_Whitepaper

  • 1. By Thomas Smith, Product Specialist, Brady Corporation Last updated: February, 2015 IMPROVE SAFETY WITH ARC FLASH LABELING COMPLY WITH THE 2015 NFPA 70E REGULATIONS
  • 2. COMPLY WITH NEW 2015 NFPA 70E REGULATIONS, INCREASE SAFETY AND SAVE COSTS WITH PROPER ARC FLASH LABELING © 2015 Brady Worldwide, Inc. All Rights Reserved. Page 2 www.BradyID.com/arcflash 1-888-272-3946 The Occupational Safety and Health Administration (OSHA) is citing and fining employers for failure to protect employees from the dangers of arc flash. For guidelines on how to protect employees, OSHA refers employers to the NFPA 70E standard, “Standard For Electrical Safety In the Workplace.” This document provides information on the most current arc flash labeling requirements, as well as best practices for creating and maintaining such labels. In the 2015 version of the NFPA 70E standard, arc flash labeling requirements are covered under Article 130.5(C) and 130.7(E)(1). Additional labeling requirements are also included in Article 110.16 of the 2014 version of the National Electric Code (NEC). This whitepaper will provide guidance for complying with both standards. What Needs to be Labeled? Arc flash labeling is the responsibility of the employer, not the manufacturer or installer of the equipment. The NEC provides the following examples of electrical equipment that must be field marked with a warning label: • Switchboards • Panel boards • Industrial control panels • Meter socket enclosures • Motor control centers This is not an all-inclusive list. Labeling is required for any piece of electrical equipment that is likely to require examination, adjustment, service or maintenance while energized, creating the potential for an arc flash incident to occur. Thus, many employers are also labeling bus ducts and other electrical equipment not specifically called out in the NEC. Any modifications or renovations to electrical equipment that will change data on the label will require an updated arc flash risk assessment and label according to the 2015 NFPA 70E standard. At minimum, the safety program needs to be audited at intervals not to exceed 3 years and arc flash risk assessment shall be periodically reviewed at intervals not to exceed 5 years. Equipment installed prior to the 2002 NEC provision does not require a label. However, should it be modified or upgraded in any way, then a label must be affixed. In fact, an OSHA representative has stated that even changing a fuse or circuit breaker could be considered a modification that would require labeling. Labels applied prior to September 30, 2011 are acceptable if they contain the available incident energy or required level of PPE. From a safety perspective, the hazard is the same regardless of when the equipment was installed. Consequently, most employers are simply labeling all the appropriate equipment, regardless of when it was installed. The NEC requirement states that the marking must be in a location that is clearly visible to qualified persons before they begin work. Typically, the label is placed outside the panel or enclosure door. In some cases, companies choose to put the label inside the door to protect it from harsh environments; however, this should only be done if the door must be opened (allowing the label to be seen) in order to remove the panel face or enclosure. The key point is that the label should be easily noticeable by workers before they may be exposed to any potentially dangerous live parts. What Needs to Appear on the Label? Article 110.16 in the NEC states that relevant electrical equipment shall be “field marked to warn qualified persons of potential electric arc flash hazards.” In Article 130.7(E)(1), the NFPA 70E standard further notes that the design and formatting of the labels should conform with ANSI Z535 Series of Standards For Safety Signs & Tags. Thus it is recommended that the header, message and pictogram, if used, be formatted according to ANSI standards. Currently there is not a widely-accepted symbol for indicating an arc flash hazard. Brady offers stock arc flash labels both with and without a symbol, employing a pictogram composed of a red explosive graphic inside of a triangular border for this purpose. Neither the NFPA 70E nor the NEC requirements specify whether to use a “Danger” or “Warning” header; however, NFPA 70E does recommend identifying those situations in which there is an extreme hazard to the worker. A commonly used guideline is to use a red “Danger” header when the voltage is over 600 volts or when the incident energy is over 40 cals/cm2 . Many employers have also
  • 3. COMPLY WITH NEW 2015 NFPA 70E REGULATIONS, INCREASE SAFETY AND SAVE COSTS WITH PROPER ARC FLASH LABELING © 2015 Brady Worldwide, Inc. All Rights Reserved. Page 3 www.BradyID.com/arcflash 1-888-272-3946 standardized to using the “Danger” signal word to indicate a situation where serious injury or death WILL occur. If it is less than that threshold, an orange “Warning” header is used. The employer has the final decision on which words appear on the labels, but it is imperative that consistency be maintained on all the labels throughout the facility. It is also important to note that arc flash labels must be able to withstand their usage environment. This means that the print should not fade and the adhesive should be aggressive enough to avoid peeling. When necessary, an overlaminate should be applied to protect the printed surface from harsh chemicals and exposure to sunlight. Once an arc flash risk assessment has been conducted, in which the arc flash boundary, the incident energy at the working distance and the personal protective equipment required has been determined, Article 130.5 (C) in the 2015 edition of NFPA 70E further dictates that the label must contain these important elements: 1. Nominal System Voltage A value assigned to a circuit or system for the purpose of conveniently designating its voltage class (i.e. a 12-volt battery, 24-volt system or 480-volt electrical panel). 2. Arc Flash Boundary The distance at which an electrical arc can flash outward, which may endanger employees working on electrical equipment, where up to 2nd degree burns are likely to occur. Among key changes from 2012 standards, the Prohibited Approach Boundary has been deleted. No additional protective equipment was required when crossing the prohibited boundary after the LIMITED and RESTRICTED boundaries were previously implemented, therefore this delineation was removed. Also the hazard/ risk category 0 has been deleted because because the new PPE table only specifies for work within the arc flash boundary. Additional Boundary Requirements: Conductive Articles of Jewelry and Clothing - Watchbands, bracelets, rings, key chains, necklaces, metal frame glasses, etc. shall not be worn within the restricted approach boundary. Working Space - Shall not be used for storage. Space shall be kept clear to permit safe operation and maintenance. Barricades - When the arc flash boundary is greater than the limited approach boundary, barricades shall not be placed closer than the arc flash boundary. Insulated Tools - Employees shall use insulated tools when working inside the restricted approach boundary of exposed energized electrical conductors. 3. At least one of the following: a. Available incident energy and the corresponding working distance (An incidental energy analysis is used to help predict the incident energy of an arc flash for a specified set of conditions. Incident energy is the amount of energy impressed on a surface, a certain distance away from the source, generated during an electrical arc event.This should be measured and labeled in cal/cm2 ). Or the arc flash PPE category in Table 130.7(C)(15)(A) (b) or 130.7(C)(B) for equipment. But not both. OR b. Minimum arc rating of clothing (This also should be expressed in cal/cm2 .Arc rated clothing indicates it has been tested for exposure to an electrical arc.This was formally expressed as flame resistant in previous NFPA editions). OR c. Site specific level of PPE. Note: Depending on the application the arc flash boundaries may extend to the other side of the wall.
  • 4. COMPLY WITH NEW 2015 NFPA 70E REGULATIONS, INCREASE SAFETY AND SAVE COSTS WITH PROPER ARC FLASH LABELING © 2015 Brady Worldwide, Inc. All Rights Reserved. Page 4 www.BradyID.com/arcflash 1-888-272-3946 Finally, some safety-conscious employers go one step further by including shock hazard information on the label. After all, as long as you are going through the trouble to warn employees of arc flash hazards, why not provide similar safety guidance for the other electrical hazard – shock? These labels provide complete arc flash hazard information, plus shock hazard information on the applicable voltage, approach boundaries, and insulated glove and tool requirements. Brady Write-On Labels Brady provides several versions of stock arc flash labels, which can be written on using a permanent pen or marker. The labels shown at the right meet all current NEC and NFPA 70E requirements, including the updated 2015 version, and are available with either “Danger” or “Warning” headers. These labels include write-in fields for indicating the arc flash boundary incident energy and corresponding working distance, nominal system voltage, arc rating of clothing, PPE hazard category and check boxes for designating the required PPE. This type of extensive label provides employees with the most complete information for protecting themselves from arc flash hazards. Labels With Pre-Printed Arc Flash PPE Category and PPE Lists Brady also offers pre-printed arc flash labels with the arc flash PPE category and a list of the required PPE, relieving the employer from having to hand-write this information. As with the check box labels, a version for both arc flash and shock hazards is available. Make-it-Yourself Arc Flash Labels Large facilities may need to create hundreds - if not thousands - of customized arc flash labels. In this case, Brady’s industrial printing systems are the ideal solution. This option avoids the time and trouble associated with handwriting many labels and it allows labels to be printed in batches as the project transitions from one area of the plant to another. Brady’s printer options for creating arc flash labels include the IP™ Thermal Transfer Printer, the PR Plus Printer, BBP® 31, BBP® 33 and BBP® 85 Sign and Label printers. Brady label materials are designed for industrial, smooth or rough surfaces and outdoor use and employ thermal-transfer printing to provide the optimum in UV, chemical and abrasion resistance. For single color printers, label materials with a pre-printed colored ANSI “Danger” or “Warning” header are available; this allows users to print only the black text while still creating a color label that meets the ANSIZ535 standard for safety signs and labels. If you want to print multiple colors, Brady has printer models with that capability as well, where the printer will produce the entire multi-color label on a white label stock. In addition, MarkWare™ and LabelMark™ software applications include preformatted arc flash templates that allow users to quickly fill in the blanks on their PC, then send the file to a Brady printer to print. The templates can also be easily customized to include a logo or other company-specific information. When large quantities of labels need to be created and managed, users often prefer to store the label information in a spreadsheet. Brady software allows this data to be downloaded and automatically merged into the label creation software for output to the Brady printer.
  • 5. COMPLY WITH NEW 2015 NFPA 70E REGULATIONS, INCREASE SAFETY AND SAVE COSTS WITH PROPER ARC FLASH LABELING © 2015 Brady Worldwide, Inc. All Rights Reserved. Page 5 www.BradyID.com/arcflash 1-888-272-3946 Finally, many companies have begun using commercial power management software from companies such as SKM, EasyPower® and ETAP® to assist in mapping out their electrical system and creating one-line diagrams. In recent years, many of these third-party applications have added arc flash analysis modules which use the one-line information to calculate incident energy values, flash protection boundaries and other pertinent arc flash variables. Brady software and printing systems can also be used throughout the plant for other forms of safety and facility identification, such as pipe marking, equipment identification, chemical labels, barcode labels and inventory labels. This provides an even greater and faster return on your system investment, since it can have ongoing, beneficial use for a variety of purposes long after the primary arc flash labeling project is complete. Your Opportunity to Reduce the Risk With the rising frequency of reported arc flash accidents, and the potential for serious injury or death, arc flash deserves the concern it is generating within OSHA and the safety industry. To increase safety and ensure compliance throughout the workplace, it is essential to learn and identify arc flash hazards in your facilities. Train your employees in safe work practices and utilize the labels and awareness aids that are available to you to keep the message in the forefront of your workers’ minds, and reinforce the desired behavior in your own facility. Brady can help you achieve these goals with industry-leading products, training resources, services and more. For more information on arc flash label solutions, go to www.BradyID.com/arcflash. Or call 1-888-272-3946 to arrange for a Brady salesperson to visit your site.