This document provides requirements for piping materials for a simple cycle power plant project. It specifies codes and standards that govern material selection and design. Piping material specifications use a coding system consisting of four digits indicating class, material, corrosion resistance and special requirements. General requirements specify that welds requiring stress relief per the material index and bi-metallic welds should be avoided. Minimum non-destructive testing requirements are outlined for various piping components according to applicable standards.

1. L00 05.05.2014 For Approval CK O
REV. DATE REASON FOR ISSUE PREP. CHECKED APPROVED
FOSTER WHEELER B MA DOCUMENT NUMBER
ED0733A-50A10
DRS-00-VBR-TR-FWB-010 TYPE
A 05.05.14
Rev. Qua. Sheet No
Doc.
Sign Date
DERWEZE
SIMPLE CYCLE POWER PLANT
APPROVED
SECTION / AREA
Stage Sheet No Total Sheet No
CHECKED - 1 7
PREPARED
PIPING MATERIAL
FOSTER WHEELER
B MA

2. PIPING MATERIAL
DRS-00-VBR-TR-FWB-010
FOSTER WHEELER B MA
CONTENTS
I. SCOPE
II. CODES, STANDARDS AND JOB SPECIFICATIONS
III. LIST OF ABBREVIATIONS
IV. PIPING SPECIFICATIONS CODING
V. GENERAL REQUIREMENTS
VI. MINIMUM NDE REQUIREMENTS

3. PIPING MATERIAL
DRS-00-VBR-TR-FWB-010
FOSTER WHEELER B MA
I. SCOPE
This specification covers the requirements for the design and selection of materials for
above and underground pressure piping system to be installed in ÇALIK ENERJ
Project.
A. ATTACHED DOCUMENTS LIST
TITLE REV. DATE REASON FOR REVISION
Index of Piping Specification 0 02.05.2014 First Issue
AA21 0 02.05.2014 First Issue
AA51 0 02.05.2014 First Issue
AA5F 0 02.05.2014 First Issue
AC21 0 02.05.2014 First Issue
AJ11 0 02.05.2014 First Issue
AK11 0 02.05.2014 First Issue
ASG1 0 02.05.2014 First Issue
BA21 0 02.05.2014 First Issue
BJ11 0 02.05.2014 First Issue
BK11 0 02.05.2014 First Issue
DA21 0 02.05.2014 First Issue
II. CODES, STANDARDS AND JOB SPECIFICATIONS
A. Codes and standard governing design and selection of piping system shall be
basically the latest revision of:
- API Stds
- ANSI Code
- ASME Code
- EN ISO Code
- ASME B31.3
- ASTM Stds.

4. PIPING MATERIAL
DRS-00-VBR-TR-FWB-010
FOSTER WHEELER B MA
- MSS-SP-Stds.
- BS Stds.
B. Çalik Enerji Technical Specification.
C. FWB Job Specifications
ED0733A -51A1-IST General Requirements for Valves
ED0733A -59B9-IST General Notes for Valves
ED0733A -50A10/1-IST General Requirements for Piping Material
ED0733A -50A10/2-IST General Requirements for Fittings
ED0733A -50A10/3-IST General Requirements for Flanges
ED0733A -50A10/4-IST General Requirements for Bolting andGasket
ED0733A -50A10/5-IST General Requirements for Steam Traps
ED0733A -50A10/6-IST General Requirements for Y-Strainers
D. Pipe Thickness Calculation
Applicable allowable stress is in accordance with ASME B31.1 .
III. LIST OF ABBREVIATIONS
A. FLANGE FACING
RF Raised face
RTJ-RJ Ring type joint
FF Flat face
B. FITTINGS
TLE Threaded large end (swage nipple)
TSE Threaded small end (swage nipple)
TBE Threaded both end (nipples)
ISS Integral steel seat (unions)
SET Threaded small end (swage nipple)
TOE Threaded one end (nipples)
LEB Bevel large end (swage nipple)
LET Threaded large end (swage nipple)
SEP Plain small end (swage nipple)
C. CONNECTIONS
BW-WELD Butt-weld
SW-SOCW Socket weld
FLGD Flanged
WN Welding neck
THDD-TH Threaded
SCRD Threaded
SO Slip-on
SWTH Socket weld X THDD Female

5. PIPING MATERIAL
DRS-00-VBR-TR-FWB-010
FOSTER WHEELER B MA
PE Socket weld (NIPPLED)
PETH Socket Weld (NIPPLED) x THDD Female
D. WALL THICKNESS
SCH. Schedule in acc. with ASME/ANSI B36.10 or B36.19
STD.WT Standard Weight (equals Sch. 40 up to 10)
XS Extra heavy weight (equals Sch. 80 up to 8")
XXS Double extra heavy weight
CALC Calculated wall
E. VALVE DESCRIPTION
OS & Y Outside screw & Yoke
IS Inside screw
RS Rising stem
NRS Non-rising stem
UB Union bonnet
BB Bolted bonnet
UC Union cap
SC Screwed cap
BC Bolted cap
CHOP Chain operator
ES Extension stem
RB Reduce Bore
WB Welded bonnet
GO Gear operated
IV. PIPING SPECIFICATIONS CODING
Piping specification coding are identified by a Coding System consisting of four (4) digits
as follows:
1st
Digit 2nd
Digit 3rd
Digit 4th
Digit
Class Material Corrosion. Allow /
Non-Metallic Piping
or Lining
Special
Requirements
and/or Service
A 150 A C.S. 1 C.A. 0 /0,8 mm Valves Trim
B 300 B Low Temp. C.S. 2 C.A. 1,5 mm
Fıre Fighting
Under Ground
C 400 C Galvanized C.S. 5 C.A. 3,0 mm
D 600 D 1 ¼ Cr ½ Mo 9 C.A. 6,4 mm
E 900 J 304 (Any Grade) F Polyurethane
F 1500 K 316 (Any Grade)
G 2500 L 321 (Any Grade)
S Non-Metallic
X Ductile Iron

6. PIPING MATERIAL
DRS-00-VBR-TR-FWB-010
FOSTER WHEELER B MA
V. GENERAL REQUIREMENTS
A. Where “YES” is indicated in Piping Class Index for Stress Relief, it means that any
weld shall be PWHT’ed including seal and attachment welds.
C. Bi-metallic welds shall be avoided whenever possible. Material changes are to be
made at flange connections. Bi-metallic welds are not permitted without prior written
acceptance from FW.
VI. MINIMUM NDE REQUIREMENTS
Unless otherwise specified in the Technical Specifications, all non-destructive testing
shall be carried out in accordance with the latest edition of the following standards:
Castings
• Radiographic examination: ASTM E 446: minimum quality level 2 except for category
A for which the minimum quality level shall be 3 ASTM E 186: quality levels as above
ASTM E 280: quality levels as above
• Ultrasonic examination: ASTM A 609: minimum quality level 2
• Magnetic particle examination: ASTM E 125: minimum quality levels: type I degree 0,
other types degree 1
• Dye penetrant examination: ASTM E 165: evaluation to be agreed upon at the
inspection and the acceptability will be subject to agreement between MoE and the
Contractor.
Forgings
• Ultrasonic examination: ASTM A 388: acceptability of any recordable indication shall
be at MoE's judgment.
• Magnetic particle examination: ASTM A 275: evaluation to be agreed upon at the
inspection and the acceptability will be subject to agreement between MoE and the
Contractor.
Plates
• Ultrasonic examination: ASTM A 435
Welding
The tests that shall be carried out are those indicated in the Technical Specifications. If
no indication is given, the welds shall be tested according to the joint efficiency
adopted in the calculations, following the indications of ASME Section VIII Table UW-
12. All welded joints assuring tightness shall be inspected or tested by magnetic particle
or dye penetrant.

7. PIPING MATERIAL
DRS-00-VBR-TR-FWB-010
FOSTER WHEELER B MA
The following prescriptions shall apply:
Radiographic Examination
According to ASME Section VIII par. UW-51 and for spot examination according to
ASME Section VIII par. UW-52.
Ultrasonic Examination
According to ASME Section VIII Appendix U. The ultrasonic examination will be
considered equivalent to the radiographic examination for the purpose of the weld
efficiency factor determination, provided that the following conditions are met:
- All welds with indications exceeding 50% of the reference level shall be radiographed
following the prescriptions of ASME Section VIII par. UW-51; not considering the
above radiographs, 10% of the welds carried out in the workshop and 20% of the welds
carried out at Site shall be radiographed.
- Welds shall be divided into groups, according to the welding procedure and
position of the welds, and in agreement with MoE. In any case, welds carried out on
different materials and/or by different welders or welding machines and/or with
electrodes of different quality shall not be considered as pertaining to the same group.
Crossing point welds shall be 100% radiographed; also these radiographs are not
included in the above percentages. All radiographic films shall become the property of
the MoE. Welds performed on automatic resistance butt-welding machine shall undergo
an indirect control providing sampling pieces.

66. , RAW WATER, EVAOPRATIVE COOLER WATER