This document provides specifications for piping material class 1CA1S, including:
- Acceptable materials, sizes, standards, and manufacturers for pipe, fittings, valves, flanges and other components.
- Pressure and temperature ratings in various sizes from -50 to 650 degrees F and 125 to 265 psig.
- Notes on exceptions and limitations for certain components.
- A branch connection chart showing acceptable fittings for connecting pipes of different sizes.
GWC Valve International brochure for valves that we manufacture nationally and internationally.
GWC products are designed, engineered and manufactured to exceed your stringent process requirements.
GWC's Global Operations are licensed and certified to API-6D, API-6A, API-600, PED and ISO 9000.
DHV Gate, Globe, Check, Ball, Wellhead, Choke, & API 6A Gate valves with material of carbon steel, cast iron, stainless steel and alloy steel. Based on our high technology equipped foundry facility, workshop and laboratory, we will leave you completely satisfied with our quality products in both commodity and special application lines.
This brochure provides an overview of our wellhead valves.
GWC Valve International brochure for valves that we manufacture nationally and internationally.
GWC products are designed, engineered and manufactured to exceed your stringent process requirements.
GWC's Global Operations are licensed and certified to API-6D, API-6A, API-600, PED and ISO 9000.
DHV Gate, Globe, Check, Ball, Wellhead, Choke, & API 6A Gate valves with material of carbon steel, cast iron, stainless steel and alloy steel. Based on our high technology equipped foundry facility, workshop and laboratory, we will leave you completely satisfied with our quality products in both commodity and special application lines.
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Plug Valve Installation and Operating Instructionsalexbrown529
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Zhejiang Dewei Stainless Steel Pipe Industry CO., Ltd is one of the largest manufacturer of welded pipe and tube (stainless steel, Duplex, Super Duplex, Nickel Alloys, Copper-NIckel Alloys) in east China. www.deweigroup.cn Contact: Simon Zhang Mobile/Whatsapp:+86 13586303108 Tel/Fax:+86 (0)573 89979557 / +86 (0)573 82219767 Email:youngadm@126.com
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1. Document No.:
000-SP-PI02-0001
Piping Material Class:
1CA1S
Issue Date:
28-Feb-13
Revision
4
Piping Material Class Specification
Prepared
SN
Checked
KAJ
Approved
GAD
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND DEEMED TO BE
COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY PURPOSE OTHER THAN WORK
PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH DELIBERATE AND INADVERTENT DISCLOSURE TO
ANY THIRD PARTY.
Page 1 of 4
Services General Process In Low Temp Service Basic Material Low Temperature Carbon Steel
Pressure Rating: CL 150, ASME B16.5-2003 (Note 09) Corrosion Allowance 0.063"
Material Group: 1.3 Stress Relief ASME B31.3 (W.T. > ¾”)
Flange Facing: RF Basic Construction: 1/2" - 2": SW, 3” & UP: BW/FLGD
Examination: Class B Per Tech. Spec (Note 1013) Design Code ASME B31.3-2006
For NPS ½” Through NPS 24” (Full flange ratings per B16.5)
Temp F -50 to 100 200 300 400 500 600 650
psig 265 255 230 200 170 140 125
For NPS 30” and Larger (Note 501)
Temp F Calc Calc Calc Calc Calc Calc Calc
psig Calc Calc Calc Calc Calc Calc Calc
ITEM SIZE
RANGE
ENDS SCH/RAT MATERIAL DESCRIPTION NOTES REV
PIPE
½” – 2” PE XS LTCS, ASTM A333 GRADE 6, SMLS, ASME B36.10
3” – 24” BE STD LTCS, ASTM A333 GRADE 6, SMLS, ASME B36.10
NIPPLES
½” – 2” PBE XS LTCS, ASTM A333 GRADE 6, SMLS, ASME B36.10, 3” (75mm) & 6” (150mm) LONG
½” – 2” PBE 160 LTCS, ASTM A333 GRADE 6, SMLS, ASME B36.10, 3” (75mm) & 6” (150mm) LONG 503
½” – 2” TOE 160 LTCS, ASTM A333 GRADE 6, SMLS, ASME B36.10, 3” (75mm) & 6” (150mm) LONG 03
CONC. SWAGES
½” – 2” TSE 160 LTCS, ASTM A420 GRADE WPL6, SMLS, MSS-SP-95 03
½” – 2” PBE XS LTCS, ASTM A420 GRADE WPL6, SMLS, MSS-SP-95
3” – 4”
(½” – 2”)
BLE x PSE STD x XS LTCS, ASTM A420 GRADE WPL6, SMLS, MSS-SP-95
FITTINGS 02
90 ELL ½” – 2” SW 3000 LB LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.11
45 ELL ½” – 2” SW 3000 LB LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.11
TEE ½” – 2” SW 3000 LB LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.11
TEE (RED) ½” – 2” SW 3000 LB LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.11
PLUG ½” – 2” THRD LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.11, ROUND HEAD 03
PLUG ½” - ½” PE LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.11, BARSTOCK, ROUND HEAD 53
COUPLING ½” – 2” SW 3000 LB LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.11
CAP ½” – 2” SW 3000 LB LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.11
UNION ½” – 2” SW 3000 LB LTCS, ASTM A350 GRADE LF2 CL1, GROUND JOINT, MSS-SP-83 26
CAP ½” – 2” THRD 3000 LB LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.11 03
SOCKOLET ½” – 2” WELD 3000 LB LTCS, ASTM A350 GRADE LF2 CL1, MSS-SP-97
THREDOLET ½” – 2” WELD 3000 LB LTCS, ASTM A350 GRADE LF2 CL1, MSS-SP-97 03
WELDOLET 3” – 20” WELD LTCS, ASTM A350 GRADE LF2 CL1, MSS-SP-97
90 ELL 3” – 24” WELD LTCS, ASTM A420 GRADE WPL6-S, ASME B16.9
45 ELL 3” – 24” WELD LTCS, ASTM A420 GRADE WPL6-S, ASME B16.9
TEE 3” – 24” WELD LTCS, ASTM A420 GRADE WPL6-S, ASME B16.9
TEE (RED.) 3” – 24” WELD LTCS, ASTM A420 GRADE WPL6-S, ASME B16.9
CAP 3” – 24” WELD LTCS, ASTM A420 GRADE WPL6-S, ASME B16.9
REDUCER (CC) 3” – 24” WELD LTCS, ASTM A420 GRADE WPL6-S, ASME B16.9
2. Document No.:
000-SP-PI02-0001
Piping Material Class:
1CA1S
Issue Date:
28-Feb-13
Revision
4
Piping Material Class Specification
Prepared
SN
Checked
KAJ
Approved
GAD
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND DEEMED TO BE
COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY PURPOSE OTHER THAN WORK
PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH DELIBERATE AND INADVERTENT DISCLOSURE TO
ANY THIRD PARTY.
Page 2 of 4
ITEM SIZE
RANGE
ENDS SCH/RAT MATERIAL DESCRIPTION NOTES REV
REDUCER (EC) 3” – 24” WELD LTCS, ASTM A420 GRADE WPL6-S, ASME B16.9
TAG SHORT
VALVES NO. CODE
GATE ½” – 2” SW CL 800 LTCS Body W/ 316 SS TRIM, HF ST (API #12) GWLS01 VG
GATE ½” – 2” SW CL 800 LTCS Body W/ 316 SS TRIM, HF ST (API #12), Full Port GWLS02 VGS 08
GATE ½” – 2” THRD/SW CL 800 LTCS Body W/ 316 SS TRIM, HF ST (API #12) GWLY01 VG2 06, 03
GATE 2” – 2” RF CL 300 LTCS Body W/ 316 SS TRIM, HF ST (API #12), Conventional Port GBLF03 VGI 06, 15
GATE ½” – 2” RF CL 150 LTCS Body W/ 316 SS TRIM, HF ST (API #12), Conventional Port GALF03 VGF 15
GATE 3”– 12” RF CL 150 LTCS Body W/ 316 SS TRIM, HF ST (API #12), Full Port GALF01 VG
GATE 14” – 24” RF CL 150 LTCS Body W/ 316 SS TRIM, HF ST (API #12), Full Port, GO GALF02 VG
GLOBE ½” – 2” SW CL 800 LTCS Body W/ 316 SS TRIM, HF ST (API #12) LWLS01 VL
GLOBE 3” – 8” RF CL 150 LTCS Body W/ 316 SS TRIM, HF ST (API #12) LALF01 VL
LIFT CHECK ½” – 2” SW CL 800 LTCS Body W/ 316 SS TRIM, HF ST (API #12), Piston Type CWLS01 VC 61
SWING CHECK 3” – 10” RF CL 150 LTCS Body W/ 316 SS TRIM, HF ST (API #12) CALF01 VC 62
SWING CHECK 12” – 24” RF CL 150 LTCS Body W/ 316 SS TRIM, HF ST (API #12) CALF01 VCF 62
DUAL PLT CHECK 12” – 24” RF CL 150 LTCS Body W/ 316 SS DISC, HF ST (API #12) DBL FLGD CALF02 VC 63
FLANGES
SOCKETWELD ½” – 2” RF CL 150 LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.5
SOCKETWELD ½” – 2” RF CL 300 LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.5 12
WELDNECK 3” – 24” RF CL 150 LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.5
WELDNECK 3” – 24” RF CL 300 LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.5 12
BLIND ½” – 24” RF CL 150 LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.5
BLIND ½” – 24” RF CL 300 LTCS, ASTM A350 GRADE LF2 CL1, ASME B16.5 12
PR WN ORIFICE 1” – 24” RF CL 300 LTCS, ASTM A350 GRADE LF2 CL1, W/ ½” SOCKETWELD TAPS, ASME B16.36
MISCELLANEOUS
FIGURE 8 BLANK ½” – 12” RF CL 150 CS, ASTM A516 GRADE 65, NORMALIZED, IMPACT TESTED, ASME B16.48
PADDLE BLANK ½” – 24” RF CL 150 CS, ASTM A516 GRADE 65, NORMALIZED, IMPACT TESTED, ASME B16.48
PADDLE SPACER ½” – 24” RF CL 150 CS, ASTM A516 GRADE 65, NORMALIZED, IMPACT TESTED, ASME B16.48
Y-STRAINER ½” – 2” SW CL 600 LTCS, ASTM A352 GRADE LCB Body, TP 304SS Screen W / 1/16” Dia. Hole @ 3/32” Center,
TAG# YSDL01
553
Y-STRAINER ½” – 2” SW CL 600 LTCS, ASTM A352 GRADE LCB Body, TP 304SS Screen W / 1/32” Dia. Hole @ 3/64” Center,
TAG# YSDL02
554
CONE STRAINER –
TRUNCATED TYPE
3” – 24” RF CL 150 SS, ASTM A240 GRADE TP 304SS, Perforated Plate with 1/8” Dia. Hole @ 3/16” Center, ASME
B16.5, TAG# TSAS01
555
GASKETS
½” – 24” CL 150 SPIRAL WOUND, ASME B16.20, ASME B16.5, TP 304SS WDG, W/FLEXIBLE GRAPHITE
FILLER, TP 304 SS INNER RING, CS OUTER RING
4
½” – 24” CL 300 SPIRAL WOUND, ASME B16.20, ASME B16.5, TP 304SS WDG, W/FLEXIBLE GRAPHITE
FILLER, TP 304 SS INNER RING, CS OUTER RING
4
BOLTING
STUD ALL CL 150 ALLOY STEEL, ASTM A193 GRADE B7, ASTM A 194 GRADE 2H HEAVY HEX NUTS
STUD ALL CL 300 ALLOY STEEL, ASTM A193 GRADE B7, ASTM A 194 GRADE 2H HEAVY HEX NUTS
3. Document No.:
000-SP-PI02-0001
Piping Material Class:
1CA1S
Issue Date:
28-Feb-13
Revision
4
Piping Material Class Specification
Prepared
SN
Checked
KAJ
Approved
GAD
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND DEEMED TO BE
COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY PURPOSE OTHER THAN WORK
PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH DELIBERATE AND INADVERTENT DISCLOSURE TO
ANY THIRD PARTY.
Page 3 of 4
900 BRANCH CONNECTION CHART
24 T
20 E T
18 P E T
16 P P E T
14 P P P E T
12 P P P P E T
10 P P P P P E T
8 W W W W W W E T
6 W W W W W W W E T
4 W W W W W W W W E T
3 W W W W W W W W W E T
2 S S S S S S S S S S S T
1½ S S S S S S S S S S S E T
1 S S S S S S S S S S S E E T
¾ S S S S S S S S S S S S E E T
½ S S S S S S S S S S S S E E E T
24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½
BRANCHSIZE
HEADER SIZE
LEGEND:
E = Reducing Tee (BW for 3” and larger, SW for 2” and smaller) T = Straight Tee (BW for 3” and larger, SW for 2” and smaller)
P = Branch Weld with Reinforcing Pad (Note 502) W = Weldolet
S = Sockolet
4. Document No.:
000-SP-PI02-0001
Piping Material Class:
1CA1S
Issue Date:
28-Feb-13
Revision
4
Piping Material Class Specification
Prepared
SN
Checked
KAJ
Approved
GAD
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND DEEMED TO BE
COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY PURPOSE OTHER THAN WORK
PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH DELIBERATE AND INADVERTENT DISCLOSURE TO
ANY THIRD PARTY.
Page 4 of 4
NOTES:
02. All butt-welded component thicknesses shall match the pipe thickness.
03. Threaded joints are permitted only at the outlet of vent and drain valves, hydrostatic connections, outlet instrument take-off valves, and to
match equipment.
06. These valves shall be used only for vent, drain, and instrument connections.
08. Full-port valves shall be used if indicated on the P&ID.
09. Pressure and temperature rating can be limited by certain components permitted by this Practice. Manufacturer's recommended pressure-
temperature restrictions shall be consulted.
12. These flanges shall be used only to match Class 300 flange connections at control valves and special equipment.
15. These valves shall be used if mating to flanged nozzles.
26. To be used only if indicated on the P&ID.
53. This item shall be used for orifice flange tap connections only.
61. These check valves shall be installed in a horizontal position with cover up.
62. These check valves shall be installed in a horizontal position with cover up or in a vertical position with upward flow.
63. These check valves shall be installed in a horizontal position with hinge pin vertical or in a vertical position with upward flow.
501. Pressure limit for these size flanges are lower than the full flange rating. Based on the design condition, pipe thickness is calculated.
502. The pad thickness equals run pipe thickness, the pad width equals ½ of branch O.D. These items can be replaced with a Weldolet or
Reducing Tee depending on engineering requirements, availability and economics.
503. Use this item for Branch Nipple which terminate at the valve or continue as tubing. (eg. For instrument connections, valved vents & drains,
etc.).
553. Use this strainer for Liquid Service, blow off connection requirements per “Technical Specification for Pipe, Fittings, and Flanges “.
554. Use this strainer for Vapor / Gas Service, blow off connection requirements per “Technical Specification for Pipe, Fittings, and Flanges “.
555. Cone Strainer shall be installed between the 2 flanges with the small end pointed upstream.
1013. Examination shall be in accordance with “TECHNICAL SPECIFICATION FOR PIPE WELD EXAMINATION REQUIREMENTS”, refer to
document number: 000-SP-PI02-0227.