If you are completely new to the world of welding, it can be defined as a method of joining and melting together two or more pieces of metal or other materials such as thermoplastics through the use of applied heat and pressure. cemetalfabrication.com
this presentation provides you the knowledge releated to basic components and working of various types of welding which is known by every mechanical engineer hope you like....
Gas Metal Arc welding is an arc welding process that uses an arc between a continuously-fed filler metal electrode and the weld pool.
Shielding from an externally supplied gas and without the application of a pressure.
It is also known as MIG welding (Metal Inert Gas) refers to the use of an inert gas while MAG (Metal Active Gas) welding involves the use of an active gas (i.e. carbon dioxide and oxygen).
Basic knowledge of Gas Tungsten Arc Welding (GTAW) for freshers in the field. This is one of the welding process that produces one of the highest quality of weld for high integrity structures...
An introduction to various welding processes, suitable for all welding students and welding professionals like welder, supervisor, inspector, engineer.
Welding process
Arc Welding
Resistance Welding
Oxy fuel Gas Welding
Other Fusion Welding Processes
Solid State Welding
Weld Quality
Weld ability
Design Considerations in Welding
this presentation provides you the knowledge releated to basic components and working of various types of welding which is known by every mechanical engineer hope you like....
Gas Metal Arc welding is an arc welding process that uses an arc between a continuously-fed filler metal electrode and the weld pool.
Shielding from an externally supplied gas and without the application of a pressure.
It is also known as MIG welding (Metal Inert Gas) refers to the use of an inert gas while MAG (Metal Active Gas) welding involves the use of an active gas (i.e. carbon dioxide and oxygen).
Basic knowledge of Gas Tungsten Arc Welding (GTAW) for freshers in the field. This is one of the welding process that produces one of the highest quality of weld for high integrity structures...
An introduction to various welding processes, suitable for all welding students and welding professionals like welder, supervisor, inspector, engineer.
Welding process
Arc Welding
Resistance Welding
Oxy fuel Gas Welding
Other Fusion Welding Processes
Solid State Welding
Weld Quality
Weld ability
Design Considerations in Welding
Gas Metal Arc Welding or MIG welding .
Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) welding or metal active gas (MAG) welding, is a welding process in which an electric arc forms between a consumable wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to melt and join
pulsed spray
globular spray
What is MIG welding?
Working process
Process Parameters
Advantages
Limitations
Applications
MIG welding is an arc welding process in which a continuous solid wire electrode is fed through a welding gun and into the weld pool, joining the two base materials together.
A shielding gas is also sent through the welding gun and protects the weld pool from contamination.
In fact, MIG stands for “Metal Inert Gas”. The technical name for it is "Gas Metal Arc Welding" (or GMAW).
MIG Welding. Gas metal arc welding (GMAW), also known as MIG (metal inert gas) welding or MAG (metal active gas) welding, is a process in which an electric arc forms between an electrode and a metal workpiece, heating the metals and causing them to melt, and be joined.
Welding Processes
Two Categories of Welding Processes
Arc Welding
Resistance Welding
Oxy-fuel Gas Welding
Other Fusion Welding Processes
Solid State Welding
Shielded Metal Arc Welding
Gas Metal Arc Welding
Flux‑Cored Arc Welding
Electro gas Welding
Submerged Arc Welding
Gas Tungsten Arc Welding (GTAW) or TIG
Resistant Welding
Brazing and Soldering
Welding metallurgy and different welding processesharshangak
Brief introduction to various welding processes and co-relating them with welding metallurgy and comparing the heat affected zones in various welding processes
Gas Metal Arc Welding or MIG welding .
Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) welding or metal active gas (MAG) welding, is a welding process in which an electric arc forms between a consumable wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to melt and join
pulsed spray
globular spray
What is MIG welding?
Working process
Process Parameters
Advantages
Limitations
Applications
MIG welding is an arc welding process in which a continuous solid wire electrode is fed through a welding gun and into the weld pool, joining the two base materials together.
A shielding gas is also sent through the welding gun and protects the weld pool from contamination.
In fact, MIG stands for “Metal Inert Gas”. The technical name for it is "Gas Metal Arc Welding" (or GMAW).
MIG Welding. Gas metal arc welding (GMAW), also known as MIG (metal inert gas) welding or MAG (metal active gas) welding, is a process in which an electric arc forms between an electrode and a metal workpiece, heating the metals and causing them to melt, and be joined.
Welding Processes
Two Categories of Welding Processes
Arc Welding
Resistance Welding
Oxy-fuel Gas Welding
Other Fusion Welding Processes
Solid State Welding
Shielded Metal Arc Welding
Gas Metal Arc Welding
Flux‑Cored Arc Welding
Electro gas Welding
Submerged Arc Welding
Gas Tungsten Arc Welding (GTAW) or TIG
Resistant Welding
Brazing and Soldering
Welding metallurgy and different welding processesharshangak
Brief introduction to various welding processes and co-relating them with welding metallurgy and comparing the heat affected zones in various welding processes
Our design department, technologically advanced metal fabrication machines, and our highly-skilled metal production team allow us to produce close-tolerance metal components to meet your needs for customized metal products that can be replicated with speed and accuracy for your current and future projects.
SMAW is one of the basic and most common of all welding processes. this presentation is geared towards helping the general public in understanding the fundamentals of SMAW process. Look out for my next series of publications...
the slide shows the advance welding technic like as Tig And Mig Welding Process.
it help people to understand the advance manufacturing process for welding.
it made by Sk Samsuddin.
International Journal of Computational Engineering Research(IJCER) is an intentional online Journal in English monthly publishing journal. This Journal publish original research work that contributes significantly to further the scientific knowledge in engineering and Technology
The Technological advancements have driven up temperature and pressure serviced in the
petroleum, chemical, pulp, and environmental protection. Industries have increased the possibility of
severe corrosion and wear in process pressure vessels. The industries must upgrade the corrosion and
wear performance of these main important parts .Economic features as a rule will not allow fabricating
components from solid high alloyed materials. As a result it is essential to surface non-alloyed or low
alloy base materials with high-alloy cladding. The submerged arc welding(SAW) and electroslag welding
(ESW) process are appropriate for applying welded deposits over large surface areas by means of strip
electrodes .Both processes are using a granular flux material. A strip electrode, fed continuously, is
liquefied and fused to the substrate. In contrast with other processes it is very effective in spite of the
same equipments used but due to the wide strip used it procures a magnetic flow effect within to rectify it
a magnetic steering device is exercised. After the welding to examine the defects NDT's are carried upon it
In the modern world of industrialization the wear is eating metal assets worth millions of dollars per year. The wear is in the form of corrosion, erosion, abrasion etc. which occur in the process industries like oil & gas, refineries, cement plants, steel plants, shipping and offshore working structures. The equipments like pressure vessels, heat exchangers, hydro processing reactors which very often work at elevated temperatures face corrosion in the internal diameter.Hastelloy C-276weld overlay on ferrous material is developed for outstanding resistance to wide variety of chemical process environments such as ferric and cupric chlorides, hot contaminated mineral acids, solvents, chlorine and chlorine contained media, both inorganic and organic, dry chlorine, formic and acetic acids, acetic anhydride, sea water and brine solutions.Selection of SMAW is for development of hastalloy C-276 material with SMAW process to use as a weld overlay process at non accessible area & where position is constraint which is not feasible by other processes like ESSC, FCAW, and SAW etc.
Welding is a fabrication process that lets you join materials like metals by using heat at high temperatures. Welding uses high temperature to join the materials, whereas soldering and brazing do not allow the base metal to melt. After cooling, the base metal and the filler metal get attached.
The welding process came to light when there was a search for the technique for developing iron into useful shapes. Welded blades were the first result of welding in the early years—the carburization of iron produced hard steel that was very brittle for usage. Later interlaying the rigid and soft iron with high-carbon material and hammer forging resulted in a tough and durable blade.
The process of welding uses filler material. The filler material is the pool of molten material that aids in the formation of a strong link between the base metal. The shielding process after welding the metals protects both the base and filler components from being oxidised.
From gas flame to ultrasound, many energies are used in welding like electron beams, electric arc, LASER, and friction. Now let us understand various types of welding.
Types of Welding
There are many types of welding used for various purposes under different situations. They are:
Manual welding includes:
Forge welding
Arc welding
Oxy-fuel welding
Shielded metal arc welding
Gas metal arc welding
submerged arc welding
flux-cored arc welding
electroslag welding
Laser beam welding
electron beam welding
magnetic pulse welding
friction stir welding
1. Types of Welding Techniques
If you are completely new to the world of welding, it can be defined as a method of joining and melting together two or more
pieces of metal or other materials such as thermoplastics through the use of applied heat and pressure.
2. Arc Welding
Popular due to its low cost, arc welding devices produce an electric current that can pass through even non-conductive
materials. The name comes from the often archlike shape of the current. This process dates back to 1802.
Public Domain, https://commons.wikimedia.org/w/index.php?curid=511642
3. Flux-Cored Welding
A form of automatic welding favored for projects that need to be done quickly. Because of its versatility in terms of types of
materials and uses that it’s suitable for, it’s great for efficient work on construction sites.
(img source : By Mowens57 at English Wikipedia - Transferred from en.wikipedia to Commons by Gavin.perch., Public Domain,
php?curid=13462064)
4. Gas Tungsten-Arc Welding
A more difficult, time-consuming process than most forms of welding, this method requires great skill and control, because
of the tiny amount of space that must be maintained between the flame and the materials being welded. Done well, it
produces very durable, quality welds.
IMG SOURCE : By Duk - Own workThis vector image includes elements that have been taken or adapted from this: GTAW.png., CC BY-SA 3.0, h
php?curid=455575
5. Electroslag Welding
Used for joining large objects together such as thick steel plates. The devices for this method are designed to weld objects
in an upright, vertical position, and are named for the water-filled copper chambers they contain, which keep slag from
dripping freely as it liquefies.
CC BY-SA 3.0, https://commons.wikimedia.org/w/index.php?curid=450485
6. Metal Inert Gas (MIG) Welding
In this method, a gas is employed to shield the material being welded in order to prevent it from being affected by oxygen
and other natural elements of the environment. It enables welders to work quickly at a smooth, continuous clip. GMAW weld
area. (1) Direction of travel, (2) Contact tube, (3) Electrode, (4) Shielding gas, (5) Molten weld metal, (6) Solidified weld metal, (7)
Workpiece.
By Nathaniel C. Sheetz, CC BY-SA 3.0, https://commons.wikimedia.org/w/index.php?curid=17907341
7. Plasma Arc Welding
Basically the same method as used in Gas Tungsten-Arc Welding, but it employs a different sort of torch. It enables very
detailed work on small areas. 1. Gas plasma, 2. Nozzle protection, 3. Shield Gas, 4. Electrode, 5. Nozzle constriction,
6. Electric arc
By Marcelochal - Own work, Public Domain, https://commons.wikimedia.org/w/index.php?curid=12602493
8. Shielded-Metal Arc Welding
Also called “stick welding,” this manual process is one of the most widely used in welding. It’s inexpensive and tends to be
messy, often resulting in molten splatter. Commonly used on construction sites on steel structures.
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9. Submerged Arc Welding
Mainly used on metals such as stainless steel, which have high iron content. A fairly speedy process, given that it can be
done in automatic and semi-automatic methods, the electrical arc needs to be covered or submerged continually by flux, a
chemical purifying agent, to protect the metal as it is being welded.
By Wizard191 - Own work, CC BY-SA 3.0, https://commons.wikimedia.org/w/index.php?curid=87945