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1. Monthly Cycle Count 2. Inventory > 12 Months Analysis for Provision Standard Operating Procedures
SOP – Monthly Cycle Count (1/4) Time Line – No. of Working Days Purchase Stores In charge Manufacturing (OSP) Analysis 7 Finance /Stores In Charge Stock Corrections in System 9 Stores In charge Manufacturing (OSP) Report Out – Send Mail to Materials In- charge, Finance 8 Manufacturing Purchase (OSP)  Stores In charge Compilation of Data 6 Manufacturing, Purchase (OSP) Stores In Charge Cycle Counting 5 Stores In charge Release Lists to Individuals for Cycle Counting with CC to Finance 4 Finance Stores In charge Use 80:20 Rule and Identify Parts for Cycle Counting and Send Mail to Finance 3 Stores In charge Convert to Excel and Sort it Based on Value 2 -- Stores In charge Down Load Sub Inventory Report from Oracle 1 Support Responsibility Process Step Nos. 9 9 8 8 Month Close 0 9 10 7 7 6 5 6 4 3 5 2 1,2,3,4 Step Nos. 1 Days
SOP – Monthly Cycle Count (2/4) Locations and Value of Stock Top 51%  to 80% Items by Value Even Months 100% Year End Stores In charge Stores Customer Support FG Fly Jac Manufacturing & Purchase Floor + OSP Pondy Stores In Charge Stores (GEK + GEC) Manufacturing & Purchase OSP (GEK + GEC) Manufacturing Floor (GEK + GEC) E City Comps Stores In Charge Stores ( Main + Busbar + Mechanical) Manufacturing Top 50% Items by Value Floor E City Responsibility Odd Months Locations Org.
SOP – Monthly Cycle Count (3/4) Format for Stock Discrepancy Approval
SOP – Monthly Cycle Count (3/4) Report Out Format Variance Approval Threshold Variance up to 1 Lacs Materials In charge Variance Up to 5 Lacs Director Operations Variance 5 Lacs and above CEO Note – If Any repeat Stock Variance Observed for any Part then these are to be reported separately along with detailed analysis and BOM Verification Data E City Comps Floor E City Comps OSP E City Comps Stores Pondy Floor Pondy Stores Fly Jac FG Others BOM Issues Accounting Issues Variance Analysis %age of Variance Stock Not traceable Remarks E City Floor E City Stores Cycle Count Value Cycle Count No. of Lines Total Vari-ance in Lacs Value in Lacs No. of Line Items Location
SOP – Greater Than 12 Months Stock Analysis Time Line – No. of Working Days Frequency – Once in Three Months for Month end Inventories of Feb, May, Aug & Nov Purchase Stores In charge Based on Category report out the Summary Report Out  1. Pondy 2. Ecity Comps RM 3. Ecity Comps FG 4. Ecity  3 APO Template  - Greater than 12 Months Stock Analysis Part No.  Description  - Input From All Inventory Value Report Total Available O/H Qty Inventory Qty (SS+1/2 MOQ)  - Input from Segmentation File Stocking Requirement (ABC Category), Min Max for FG Excess to Inventory Std. Qty  - Auto generated Based on Formula Std. Unit Cost  - Input from All Inventory Value Report Projected Annual Usage  - Input from Consumption Data, FG – Input from past 12 Months Sales Required to Service Inventory Qty  - In put from Open Order’s in Oracle (Qty required to service Orders)  Note : All Other fields are calculated automatically Note: NPI is not Considered as Slow Moving For the first year of Introduction Oracle Source of Data / Template 2 Sales Stores In charge ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],1 Support Responsibility Process Step Nos. 3 5 4 Month Close 0 3 2 2 1 Step Nos. 1 Days

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D:\Gopi\Note\Stocks\So Ps

  • 1. 1. Monthly Cycle Count 2. Inventory > 12 Months Analysis for Provision Standard Operating Procedures
  • 2. SOP – Monthly Cycle Count (1/4) Time Line – No. of Working Days Purchase Stores In charge Manufacturing (OSP) Analysis 7 Finance /Stores In Charge Stock Corrections in System 9 Stores In charge Manufacturing (OSP) Report Out – Send Mail to Materials In- charge, Finance 8 Manufacturing Purchase (OSP) Stores In charge Compilation of Data 6 Manufacturing, Purchase (OSP) Stores In Charge Cycle Counting 5 Stores In charge Release Lists to Individuals for Cycle Counting with CC to Finance 4 Finance Stores In charge Use 80:20 Rule and Identify Parts for Cycle Counting and Send Mail to Finance 3 Stores In charge Convert to Excel and Sort it Based on Value 2 -- Stores In charge Down Load Sub Inventory Report from Oracle 1 Support Responsibility Process Step Nos. 9 9 8 8 Month Close 0 9 10 7 7 6 5 6 4 3 5 2 1,2,3,4 Step Nos. 1 Days
  • 3. SOP – Monthly Cycle Count (2/4) Locations and Value of Stock Top 51% to 80% Items by Value Even Months 100% Year End Stores In charge Stores Customer Support FG Fly Jac Manufacturing & Purchase Floor + OSP Pondy Stores In Charge Stores (GEK + GEC) Manufacturing & Purchase OSP (GEK + GEC) Manufacturing Floor (GEK + GEC) E City Comps Stores In Charge Stores ( Main + Busbar + Mechanical) Manufacturing Top 50% Items by Value Floor E City Responsibility Odd Months Locations Org.
  • 4. SOP – Monthly Cycle Count (3/4) Format for Stock Discrepancy Approval
  • 5. SOP – Monthly Cycle Count (3/4) Report Out Format Variance Approval Threshold Variance up to 1 Lacs Materials In charge Variance Up to 5 Lacs Director Operations Variance 5 Lacs and above CEO Note – If Any repeat Stock Variance Observed for any Part then these are to be reported separately along with detailed analysis and BOM Verification Data E City Comps Floor E City Comps OSP E City Comps Stores Pondy Floor Pondy Stores Fly Jac FG Others BOM Issues Accounting Issues Variance Analysis %age of Variance Stock Not traceable Remarks E City Floor E City Stores Cycle Count Value Cycle Count No. of Lines Total Vari-ance in Lacs Value in Lacs No. of Line Items Location
  • 6.