Development of a PVDF based
sensor

       Universite de Haute-Alsace
                 ENSITM
             Nuno Pimenta
Objectives
 Development of a sensor
 Rheological characteristics
 Spinning a filament with a diameter
  of 200µm
 Physical characteristics
Polyvinylidene fluoride (PVDF)
   Piezo, pyroelectric
    properties.
   α, β, γ and δ.
   Applications such
    as sensors of
    pressure, heat, etc.
Polyvinylidene fluoride (PVDF)
   The vinylidene
    fluoride monomer

   Properties:
    –   mechanical
    –   Thermal
    –   Electrical
    –   Chemical
        resistance
Molecular structure
 α and β phases
 Linear polymer
  − Two dipole
  moments
    − CF2
      − CH2
   Electronegativety
    difference in PVDF
α and β phases
   α phase
    – Non polar
   β phase
    – Highly polar
   Polarization
    – Dipole moments
      are randomly
      oriented
    – Application of an
      electrical field
PVDF-TrFE copolymers
   Copolymers formed by vinylidene
    fluoride and trifluoroethylene
    – Higher temperatures
    – New sensor shapes
    – Higher level of piezoelectricity
    – Does not require stretching
    – Crystallize directly in a polar phase
      (similiar to β phase of PVDF)
PVDF-TrFE polarization


   PVDF-TrFE require
    only temperature
    and an electrical
    field
PVDF spinning
   Typical process:
     − Extrusion of the
    molten polymer
     − Stretching
     − Cooling
     − Winding the        Filament of
    filament              cupper

   Insertion of a
    filament (cupper)
The different stages of the project


Rheological properties

                         Filament spinning

                                             Physical properties

                                                                   Insertion of cupper
                                                                           filament
Results
   Rheological tests
    – Viscosity curves
    – Dynamic curves
    – Viscosity in function of time
 Spinning tests
 Physical tests
Rheological tests
   Viscosity curves
                             10000



                             8000



                             6000                          pvdf flow (230°c)
                                                           pvdf flow (240°C)
                                                           pvdf flow (250°C)
                             4000
                                                           pvdf flow (260°C)
                                                           pvdf flow (270°C)

                             2000                          pvdf flow (295°C)




                                0
        0,001   0,01   0,1           1   10   100   1000


                             -2000
Rheological tests
   Dynamic curves
        3,50E+05

        3,00E+05

        2,50E+05
                                               pvdf (250°C, 10%)
        2,00E+05                               storage
        1,50E+05                               pvdf(250°C, 10%)
                                               loss
        1,00E+05

        5,00E+04

        0,00E+00
                   0   200   400   600   800
Rheological tests
   Dynamic curves
        3,00E+05

        2,50E+05

        2,00E+05
                                               pvdf (260°C, 10%)
                                               storage
        1,50E+05
                                               pvdf(260°C, 10%)
        1,00E+05                               loss


        5,00E+04

        0,00E+00
                   0   200   400   600   800
Rheological tests
   Dynamic curves
        3,00E+05

        2,50E+05

        2,00E+05                               pvdf (270°c, 10%)
                                               storage
        1,50E+05
                                               pvdf (270°C, 10%)
        1,00E+05                               loss

        5,00E+04

        0,00E+00
                   0   200   400   600   800
Rheological tests
   Viscosity in
    function of time
                                  pvdf (200 pa)


         4400

         4300

         4200

         4100                                               pvdf (200 pa)

         4000

         3900

         3800
                0   5   10   15    20       25    30   35
Rheological tests
   Viscosity in function of time

                        pvdf (300 pa)


                                        4800
                                        4700

                                        4600
                                        4500
                                                    pvdf (250 pa)
                                        4400
                                        4300

                                        4200
                                        4100
         0    10   20         30               40
Spinning tests
   Spinneret 1mm
                   250


                   200

                                                                                           250 500
        diameter




                   150
                                                                                           250 300
                                                                                           240 300
                   100
                                                                                           270 500

                   50


                    0
                                              13

                                                   15

                                                        17

                                                             19

                                                                  21

                                                                       23

                                                                            25

                                                                                 27

                                                                                      29
                                         11
                     1

                         3

                             5

                                 7

                                     9




                                                   samples
Spinning tests
   Spinneret 2mm, winding velocity
    300rpm
                   300

                   250                                                                     1
                                                                                           2
                   200                                                                     3
        diameter




                                                                                           4
                   150
                                                                                           5
                   100                                                                     6
                                                                                           7
                   50
                                                                                           8
                    0                                                                      9
                                                                                           10
                                              13

                                                   15

                                                        17

                                                             19

                                                                  21




                                                                                 27

                                                                                      29
                                         11




                                                                       23

                                                                            25
                     1

                         3

                             5

                                 7

                                     9




                                                    samples
Spinning tests
   Spinneret 2mm, winding velocity
    280rpm
                   300

                   250

                   200
        diameter




                   150

                   100

                   50

                    0
                         1   3   5   7   9   11   13    15   17   19   21   23   25   27   29
                                                       samples
Physical tests
      Test 1

             1200                                                       4
                                                                      3,5
             1000
                                                                        3
             800
    MODULE




                                                                      2,5




                                                              FORCE
             600                                                        2
             400                                                      1,5
                                                                        1
             200
                                                                      0,5
               0                                                        0
                    190 180 250 200 220 200 230 210 230 220                 190   180 250 200   220 200    230 210 230   220
                                   DIAMETER                                                     DIAMETER
Physical tests
        Test 2
         1200                                                              4,5
                                                                            4
         1000
                                                                           3,5
         800                                                                3
MODULE




                                                                   FORCE
                                                                           2,5
         600
                                                                            2
         400                                                               1,5
                                                                            1
         200
                                                                           0,5
           0                                                                0
                200 190   200 210   220 180    230 180   200 220                 200   190   200   210   220   180   230   180   200   220
                                    DIAMETER                                                             DIAMETER
Physical tests
           Test 3

         1200                                                                        4
         1000                                                                       3,8
         800                                                                        3,6
MODULE




                                                                            FORCE
         600                                                                        3,4

         400                                                                        3,2

         200                                                                         3

                                                                                    2,8
           0
                200   240   190   230   210   180   230   170   230   210                 200   240   190   230   210   180   230   170   230   210
                                        DIAMETER                                                                  DIAMETER
Physical tests
        Test 4
         1800                                                                       4,5
         1600                                                                        4
         1400                                                                       3,5
         1200                                                                        3
MODULE




                                                                            FORCE
         1000                                                                       2,5
         800                                                                         2
         600                                                                        1,5
         400                                                                         1
         200                                                                        0,5
           0                                                                         0
                230   180   180   160   230   240   190   170   150   180                 230   180   180   160   230   240   190   170   150   180
                                        DIAMETER                                                                  DIAMETER
   Physical properties for PVDF-TrFE

      Properties       PVDF-TrFE
      Elongation (%)   29,95
      Module (MPa)     917,47
      Force (N)        3,26
      Diameter (µm)    204
Conclusion
 Rheolgical characteristics
 − Viscosity
 Spinning
 − diameter of the filament was succesfully
  obtained (200µm)
 − big variations in diameter
   → modification of the cooling system
 Physical properties
 − good elongation
 Development of a PVDF based sensor
References
   H. Kawai, The piezoelectricity of poly(vinylidene fluoride), J. Applied Phys. 8, pp 975, (1969).
   R. Barbosa, J.A. Mendes, V. Sencadas, J.F. Mano, and S.Lanceros-Mendez, Chain reorientation in β-PVDF films upon
    transverse mechanical deformation studied by SEM and dielectric relaxation,Ferroelectrics, 294, pp 73-83, 2003
   F.Bauer, H.Moulard, G.Samara, Advances in ferroelectric polymers for shock compression sensors, American Institute
    of Physics, 1970
   Feng Xia, Hengfeng Li, Cheng Huang, M.Y.M.Huang, H. Xu, Francois Bauer, Z.Y.Cheng, Q.M.Zhang, Poly(vinylidene
    fluoride-trifluoroethylene) based high performance electroactive polymers, Smart structures and materials 2003, 3-6
    March, 2003
   W.Eisenmenger, H.Schmidt and B.Dehlen, Space charge and dipoles in Polyvinylidene, Brazilian Journal of Physics, vol.
    29, 2, June 1999
   Larissa Pinheiro, Matheus Chaud, Pedro Nascente and Rinaldo Gregorio Jr, Morphology of PVDF, P(VDF-TrFE)
    copolymers and PVDF/P(VDF-TrFE) blends, Acta Microscopica, vol. 12, 1, December, 2003
   F. Bauer, Properties of ferroelectric polymers under high prssure and shock loading, Institute Franco-Allemand de
    Recherches
   Francois Bauer, PVDF shock sensors: Applications to polar materials and high explosives, IEEE transactions of
    ultrasonics, Ferroelectrics and frequency control, vol. 47, 6, November 2000
   Stephen Ducharme, S.P. Palto, L.M.Blinov, and V.M.Fridkin, Physics of two-dimensional ferroelectric polymers
   Lee Keun Yoon, Byung Kyu Kim, Compatibility of Poly(vinylidene fluoride) (PVDF)/ Polyamide 12(PA12) blends, Journal
    of Applied Polymer Science, vol. 78, pp 1374-1380, 2000
   T.Koizumi, S. Usui, The dependence of shear and elongational viscosity on the molecular weight of Poly(vinylidene
    fluoride), Journal of Applied Polymer Science, vol.71, 2381-2384, 1999
   Measurement specialties, Inc., Piezo film sensors technical manual

Development Of A Pvdf Based Sensor

  • 1.
    Development of aPVDF based sensor Universite de Haute-Alsace ENSITM Nuno Pimenta
  • 2.
    Objectives  Development ofa sensor  Rheological characteristics  Spinning a filament with a diameter of 200µm  Physical characteristics
  • 3.
    Polyvinylidene fluoride (PVDF)  Piezo, pyroelectric properties.  α, β, γ and δ.  Applications such as sensors of pressure, heat, etc.
  • 4.
    Polyvinylidene fluoride (PVDF)  The vinylidene fluoride monomer  Properties: – mechanical – Thermal – Electrical – Chemical resistance
  • 5.
    Molecular structure  αand β phases  Linear polymer − Two dipole moments − CF2 − CH2  Electronegativety difference in PVDF
  • 6.
    α and βphases  α phase – Non polar  β phase – Highly polar  Polarization – Dipole moments are randomly oriented – Application of an electrical field
  • 7.
    PVDF-TrFE copolymers  Copolymers formed by vinylidene fluoride and trifluoroethylene – Higher temperatures – New sensor shapes – Higher level of piezoelectricity – Does not require stretching – Crystallize directly in a polar phase (similiar to β phase of PVDF)
  • 8.
    PVDF-TrFE polarization  PVDF-TrFE require only temperature and an electrical field
  • 9.
    PVDF spinning  Typical process: − Extrusion of the molten polymer − Stretching − Cooling − Winding the Filament of filament cupper  Insertion of a filament (cupper)
  • 10.
    The different stagesof the project Rheological properties Filament spinning Physical properties Insertion of cupper filament
  • 11.
    Results  Rheological tests – Viscosity curves – Dynamic curves – Viscosity in function of time  Spinning tests  Physical tests
  • 12.
    Rheological tests  Viscosity curves 10000 8000 6000 pvdf flow (230°c) pvdf flow (240°C) pvdf flow (250°C) 4000 pvdf flow (260°C) pvdf flow (270°C) 2000 pvdf flow (295°C) 0 0,001 0,01 0,1 1 10 100 1000 -2000
  • 13.
    Rheological tests  Dynamic curves 3,50E+05 3,00E+05 2,50E+05 pvdf (250°C, 10%) 2,00E+05 storage 1,50E+05 pvdf(250°C, 10%) loss 1,00E+05 5,00E+04 0,00E+00 0 200 400 600 800
  • 14.
    Rheological tests  Dynamic curves 3,00E+05 2,50E+05 2,00E+05 pvdf (260°C, 10%) storage 1,50E+05 pvdf(260°C, 10%) 1,00E+05 loss 5,00E+04 0,00E+00 0 200 400 600 800
  • 15.
    Rheological tests  Dynamic curves 3,00E+05 2,50E+05 2,00E+05 pvdf (270°c, 10%) storage 1,50E+05 pvdf (270°C, 10%) 1,00E+05 loss 5,00E+04 0,00E+00 0 200 400 600 800
  • 16.
    Rheological tests  Viscosity in function of time pvdf (200 pa) 4400 4300 4200 4100 pvdf (200 pa) 4000 3900 3800 0 5 10 15 20 25 30 35
  • 17.
    Rheological tests  Viscosity in function of time pvdf (300 pa) 4800 4700 4600 4500 pvdf (250 pa) 4400 4300 4200 4100 0 10 20 30 40
  • 18.
    Spinning tests  Spinneret 1mm 250 200 250 500 diameter 150 250 300 240 300 100 270 500 50 0 13 15 17 19 21 23 25 27 29 11 1 3 5 7 9 samples
  • 19.
    Spinning tests  Spinneret 2mm, winding velocity 300rpm 300 250 1 2 200 3 diameter 4 150 5 100 6 7 50 8 0 9 10 13 15 17 19 21 27 29 11 23 25 1 3 5 7 9 samples
  • 20.
    Spinning tests  Spinneret 2mm, winding velocity 280rpm 300 250 200 diameter 150 100 50 0 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 samples
  • 21.
    Physical tests  Test 1 1200 4 3,5 1000 3 800 MODULE 2,5 FORCE 600 2 400 1,5 1 200 0,5 0 0 190 180 250 200 220 200 230 210 230 220 190 180 250 200 220 200 230 210 230 220 DIAMETER DIAMETER
  • 22.
    Physical tests  Test 2 1200 4,5 4 1000 3,5 800 3 MODULE FORCE 2,5 600 2 400 1,5 1 200 0,5 0 0 200 190 200 210 220 180 230 180 200 220 200 190 200 210 220 180 230 180 200 220 DIAMETER DIAMETER
  • 23.
    Physical tests  Test 3 1200 4 1000 3,8 800 3,6 MODULE FORCE 600 3,4 400 3,2 200 3 2,8 0 200 240 190 230 210 180 230 170 230 210 200 240 190 230 210 180 230 170 230 210 DIAMETER DIAMETER
  • 24.
    Physical tests  Test 4 1800 4,5 1600 4 1400 3,5 1200 3 MODULE FORCE 1000 2,5 800 2 600 1,5 400 1 200 0,5 0 0 230 180 180 160 230 240 190 170 150 180 230 180 180 160 230 240 190 170 150 180 DIAMETER DIAMETER
  • 25.
    Physical properties for PVDF-TrFE Properties PVDF-TrFE Elongation (%) 29,95 Module (MPa) 917,47 Force (N) 3,26 Diameter (µm) 204
  • 26.
    Conclusion  Rheolgical characteristics − Viscosity  Spinning − diameter of the filament was succesfully obtained (200µm) − big variations in diameter → modification of the cooling system  Physical properties − good elongation  Development of a PVDF based sensor
  • 27.
    References  H. Kawai, The piezoelectricity of poly(vinylidene fluoride), J. Applied Phys. 8, pp 975, (1969).  R. Barbosa, J.A. Mendes, V. Sencadas, J.F. Mano, and S.Lanceros-Mendez, Chain reorientation in β-PVDF films upon transverse mechanical deformation studied by SEM and dielectric relaxation,Ferroelectrics, 294, pp 73-83, 2003  F.Bauer, H.Moulard, G.Samara, Advances in ferroelectric polymers for shock compression sensors, American Institute of Physics, 1970  Feng Xia, Hengfeng Li, Cheng Huang, M.Y.M.Huang, H. Xu, Francois Bauer, Z.Y.Cheng, Q.M.Zhang, Poly(vinylidene fluoride-trifluoroethylene) based high performance electroactive polymers, Smart structures and materials 2003, 3-6 March, 2003  W.Eisenmenger, H.Schmidt and B.Dehlen, Space charge and dipoles in Polyvinylidene, Brazilian Journal of Physics, vol. 29, 2, June 1999  Larissa Pinheiro, Matheus Chaud, Pedro Nascente and Rinaldo Gregorio Jr, Morphology of PVDF, P(VDF-TrFE) copolymers and PVDF/P(VDF-TrFE) blends, Acta Microscopica, vol. 12, 1, December, 2003  F. Bauer, Properties of ferroelectric polymers under high prssure and shock loading, Institute Franco-Allemand de Recherches  Francois Bauer, PVDF shock sensors: Applications to polar materials and high explosives, IEEE transactions of ultrasonics, Ferroelectrics and frequency control, vol. 47, 6, November 2000  Stephen Ducharme, S.P. Palto, L.M.Blinov, and V.M.Fridkin, Physics of two-dimensional ferroelectric polymers  Lee Keun Yoon, Byung Kyu Kim, Compatibility of Poly(vinylidene fluoride) (PVDF)/ Polyamide 12(PA12) blends, Journal of Applied Polymer Science, vol. 78, pp 1374-1380, 2000  T.Koizumi, S. Usui, The dependence of shear and elongational viscosity on the molecular weight of Poly(vinylidene fluoride), Journal of Applied Polymer Science, vol.71, 2381-2384, 1999  Measurement specialties, Inc., Piezo film sensors technical manual