Design for Manufacturability Guidelines Every Designer should FollowDFMPro
Learn some important design for manufacturing guidelines for designing sheet metal parts and see how you can easily automate and configure the DFM review process in your organization so that you don’t a miss a single design guideline while designing your product. To know more visit http://dfmpro.geometricglobal.com/
DESIGN FOR MANUFACTURING AND ASSEMBLY.A really good insight of DFA and DFM. Also includes a very precise and appealing caste study on aimplemention of DFMA on a motor drive assembly.
Purpose Statement:
To provide an overview of Design for Manufacturing and Assembly (DFMA) techniques, which are used to minimize product cost through design and process improvements.
Design for Manufacturability Guidelines Every Designer should FollowDFMPro
Learn some important design for manufacturing guidelines for designing sheet metal parts and see how you can easily automate and configure the DFM review process in your organization so that you don’t a miss a single design guideline while designing your product. To know more visit http://dfmpro.geometricglobal.com/
DESIGN FOR MANUFACTURING AND ASSEMBLY.A really good insight of DFA and DFM. Also includes a very precise and appealing caste study on aimplemention of DFMA on a motor drive assembly.
Purpose Statement:
To provide an overview of Design for Manufacturing and Assembly (DFMA) techniques, which are used to minimize product cost through design and process improvements.
DISCUS DFM focuses on characteristic management at an earlier stage in the product lifecycle when a manufacturing engineer is analyzing the detailed design of the part. In fact, by helping to define the applicable specs and annotations to include on the design, DISCUS DFM can actually assist with the definition of the Technical Data Package (TDP).
DISCUS DFM picks up where today’s leading CAD tools leave off by empowering the product team to consider the key considerations for manufacturing the part. An overview of the flow:
You start DISCUS by opening the native 3D CAD model in the model/drawing panel.
DISCUS will automatically review the model and its associated PMI and add the balloons to the model and the rows in the Bill of Characteristics.
You select the appropriate part family and likely list of manufacturing processes to consider for fabricating the part.
At this point, DISCUS DFM enables you to evaluate the part DFM by applying rules associated with the part’s features and characteristics versus the likely manufacturing processes.
The evaluation of the part against the integrated manufacturing knowledgebase results in a list of pertinent DFM constraints, recommended annotations/PMI for the part, and more.
When you're completed the analysis of the model, you can export the DFM data for review with the DFM engineer or the entire Integrated Product Team.
With DISCUS DFM, you consistently and correctly add the vital details to the design, giving you the ability to manufacture the new part right the first time. DISCUS DFM is the tool to improve the quality and productivity of your engineers.
A major cost factor in the production of and component or assembly is its assembly. This section looks at some commonly used techniques which a designer can employ to ensure that assembly is cost effective and efficient. This is then linked to the use of jigs and fixtures for this purpose.
Design for Assembly (DFA) is a vital component of concurrent engineering – the multidisciplinary approach to product development. You might think it strange to begin by thinking about the assembly before you have designed all the components, but you can often eliminate many parts at the conceptual stage, and save yourself a lot of trouble.
This slideshow provides an introduction to the rules that are used in industry to produce affordable, reliable products. It includes the in-depth analysis of two real-world products subjected to a "product autopsy", detailed in photographs, plus tutor notes and recommendations for additional activities including an assembly game.
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Thanks for all the interest shown in this presentation... visit Capacify and leave me a message if you have any questions or comments. Also let me know if you'd like to have me as a guest speaker: the in-class 'ease of assembly game' is always fun.
Design For Manufacturing & Assembly (DFMA) with Case Study -Diesel Engine Cos...Aditya Deshpande
Describes DFMA with its brief history, steps, advantages and disadvantages
This also gives its application through case study of COST REDUCTION OF A DIESEL ENGINE
Design for Manufacturing Guidelines, issue IV, Milling Design GuidelinesDFMPro
Milling is typically used to produce parts that are not axially symmetric and DFM guidelines recommend avoiding sharp internal corners inside pockets when it is to be manufactured using milling process.
Read the guidebook for important design rules such as Deep Radiused Corners, Sharp Internal Corners, Tool Accessibility, Narrow Regions in Pockets, Side and Bottom Radius, Tool Clearance Check and Angular Milling Faces.
To subscribe to Guidebook, please visit http://dfmpro.geometricglobal.com/dfm-guidebook/
LED Lighting for POP-POS and Signage using Thin Light Panels 12-2014Marty Proctor
No plain blinking LED lights here. Lumvatech Ultra Thin Light Panels enable lighting of POP, POS, and signage. Advertising signage and POP/POS can now be lit, battery powered, and use motion. Solutions are thin, flexible, and dramatic. Cost effective options from small temporary advertising to permanent displays. White LED lighting allows digital or screen printing to shine. Motion effects and random operation make battery operation possible while increasing visual impact.
DISCUS DFM focuses on characteristic management at an earlier stage in the product lifecycle when a manufacturing engineer is analyzing the detailed design of the part. In fact, by helping to define the applicable specs and annotations to include on the design, DISCUS DFM can actually assist with the definition of the Technical Data Package (TDP).
DISCUS DFM picks up where today’s leading CAD tools leave off by empowering the product team to consider the key considerations for manufacturing the part. An overview of the flow:
You start DISCUS by opening the native 3D CAD model in the model/drawing panel.
DISCUS will automatically review the model and its associated PMI and add the balloons to the model and the rows in the Bill of Characteristics.
You select the appropriate part family and likely list of manufacturing processes to consider for fabricating the part.
At this point, DISCUS DFM enables you to evaluate the part DFM by applying rules associated with the part’s features and characteristics versus the likely manufacturing processes.
The evaluation of the part against the integrated manufacturing knowledgebase results in a list of pertinent DFM constraints, recommended annotations/PMI for the part, and more.
When you're completed the analysis of the model, you can export the DFM data for review with the DFM engineer or the entire Integrated Product Team.
With DISCUS DFM, you consistently and correctly add the vital details to the design, giving you the ability to manufacture the new part right the first time. DISCUS DFM is the tool to improve the quality and productivity of your engineers.
A major cost factor in the production of and component or assembly is its assembly. This section looks at some commonly used techniques which a designer can employ to ensure that assembly is cost effective and efficient. This is then linked to the use of jigs and fixtures for this purpose.
Design for Assembly (DFA) is a vital component of concurrent engineering – the multidisciplinary approach to product development. You might think it strange to begin by thinking about the assembly before you have designed all the components, but you can often eliminate many parts at the conceptual stage, and save yourself a lot of trouble.
This slideshow provides an introduction to the rules that are used in industry to produce affordable, reliable products. It includes the in-depth analysis of two real-world products subjected to a "product autopsy", detailed in photographs, plus tutor notes and recommendations for additional activities including an assembly game.
+++
Thanks for all the interest shown in this presentation... visit Capacify and leave me a message if you have any questions or comments. Also let me know if you'd like to have me as a guest speaker: the in-class 'ease of assembly game' is always fun.
Design For Manufacturing & Assembly (DFMA) with Case Study -Diesel Engine Cos...Aditya Deshpande
Describes DFMA with its brief history, steps, advantages and disadvantages
This also gives its application through case study of COST REDUCTION OF A DIESEL ENGINE
Design for Manufacturing Guidelines, issue IV, Milling Design GuidelinesDFMPro
Milling is typically used to produce parts that are not axially symmetric and DFM guidelines recommend avoiding sharp internal corners inside pockets when it is to be manufactured using milling process.
Read the guidebook for important design rules such as Deep Radiused Corners, Sharp Internal Corners, Tool Accessibility, Narrow Regions in Pockets, Side and Bottom Radius, Tool Clearance Check and Angular Milling Faces.
To subscribe to Guidebook, please visit http://dfmpro.geometricglobal.com/dfm-guidebook/
LED Lighting for POP-POS and Signage using Thin Light Panels 12-2014Marty Proctor
No plain blinking LED lights here. Lumvatech Ultra Thin Light Panels enable lighting of POP, POS, and signage. Advertising signage and POP/POS can now be lit, battery powered, and use motion. Solutions are thin, flexible, and dramatic. Cost effective options from small temporary advertising to permanent displays. White LED lighting allows digital or screen printing to shine. Motion effects and random operation make battery operation possible while increasing visual impact.
Presentation by Soushi Suzuki, Peter Nijkamp and Karima Kourtit
Advanced Brainstorm Carrefour (ABC): ‘Urban Empires - Cities as Global Rulers in the New Urban World’
Adam Mickiewicz University, Poznan, Poland (August, 2016)
A deep dive that explores whether Lyft is more successful among college passengers Los Angeles because of its approachable branding strategy. This project was completed by Carolyn Huang and Hannah Kim for JOUR 463: Public Relations Research and Analysis in Fall 2014.
What role to Lyft drivers play in the overall scheme of brand strategy? This project takes a closer look at the driver component of the Lyft group project to find out.
Design for Manufacturability Rapid Fire April Bright
Design for manufacturability (DFM) is a broadly-implemented step in today’s development process to ensure that a designed product can actually be manufactured. While the concept sounds simple, there are nuances to every supplier relationship and every new process.
Three suppliers—a contract manufacturer, additive manufacturer and plastics company—will each spend 15 minutes answering the following question: With orthopaedic customers, our greatest DFM pain point is ___ and the best strategy to change that is ___.
OEMs will learn best practices and ways to approach DFM with their supplier partners.
Machine Vision In Electronic & Semiconductor IndustryFrancy Abraham
What is machine vision system (vision system)
Definition
Operation scope
Engineering domain
Applications in general
Industries that use vision systems
Vision system components - Introduction
Image processing - Introduction
Vision system functions - Introduction
Vision system performance
Introduction to applications in electronic & semiconductor manufacturing
Semiconductor front-end inspection & metrology
Semiconductor back-end inspection & metrology
IC assembly applications
IC handling, inspection & metrology
Leadframe inspection & metrology
PCBA/Substrate assembly inspection
Laughing with Strangers: The Comedy of LyftEmily Castor
At the 2014 FunnyBizz conference, I shared how the principles of comedy have shaped the development of the Lyft brand and community. By embracing the tools of humor and improvisation, we break down barriers between strangers and build a delightful user experience – leading to the creation of amazing user-generated content.
Bringing Uber and Lyft Back to Austin: SXSW Interactive 2017 Panel ProposalClaire Daniel Gordon
Vote Now: http://panelpicker.sxsw.com/vote/60777
For the first time since their arrival in 2014, Uber and Lyft won’t be operating in Austin during SXSW. Austinites and visitors alike wonder about the future of ridesharing in the city and nationwide.
The answer to this question comes back to identity: trust, but verify. Traditional cab drivers are vetted through FBI background checks, but aren’t accountable to riders. Ridesharing apps include rider feedback, but weak identity verification. Solving this identity impasse in Austin can revolutionize how the sharing economy expands to new cities.
Hear local tech leaders, digital identity experts and Lyft explore different ridesharing blueprints for Austin and elsewhere.
PCBA Assembly Process Flow / PCB Assembly Manufacturing introduces the basic manufacturing process of PCBA / PCB assembly in different condition of component.It is about PCBA manufacture production.
Facts on DFMA, Necessary for Next generation Designers to appreciate Integrate Design, Manufacturing and Assembly .
Collaborative Cross functional Team approach will bring Innovative and Low cost Quality Products into LIFE
Design for x : Design for Manufacturing,Design for Assembly Naseel Ibnu Azeez
Concurrent engineering is a contemporary approach to DFSS. DFX techniques are part of detail design and are ideal approaches to improve life-cycle cost, quality, increased design flexibility, and increased efficiency and productivity using the concurrent design concepts (Maskell 1991). Benefits are usually pinned as competitiveness measures, improved decision-making, and enhanced operational efficiency. The letter “X” in DFX is made up of two parts: life-cycle processes x and performance measure
Design for Manufacturability power point presentation,
This PPT improve the study of design for manufacturability.
DFM is utilized in many industries ranging from industrial products, microelectronics, scientific instruments, and the aerospace industry
To design a product that can be easily, efficiently, and cost effectively be manufactured
To reduce overall cost of a product – warranty, engineering changes, factory floor space, unnecessary parts, and service
Using modules simplifies the manufacturing process
Allows for the use of standard components
Allows for tests to be conducted prior to the product being assembled
Using parts for the same or different operations multiple times in a product
Reduces the number of parts that need to be developed
Less machines - Less usage of factory floor space
Optimal assembly of a product occurs in one direction
Preferred direction is from above using gravity to assist in the manufacturing process
Errors in insertion due to positioning and dimensional variability cause damage to parts and to machinery
Use tapers, chamfers and moderate radii to ease insertion
Example – utilization of a rigid base and tactile and visual sensors in assembly
Positioning, orienting, and fixing a part are time consuming and costly
Use external guiding features to orient the part
Ideally the part should be placed one time
The process of designing the product and the manufacturing process simultaneously to increase the efficiency and reduce the time to launch a product
Hello everyone! I am thrilled to present my latest portfolio on LinkedIn, marking the culmination of my architectural journey thus far. Over the span of five years, I've been fortunate to acquire a wealth of knowledge under the guidance of esteemed professors and industry mentors. From rigorous academic pursuits to practical engagements, each experience has contributed to my growth and refinement as an architecture student. This portfolio not only showcases my projects but also underscores my attention to detail and to innovative architecture as a profession.
Dive into the innovative world of smart garages with our insightful presentation, "Exploring the Future of Smart Garages." This comprehensive guide covers the latest advancements in garage technology, including automated systems, smart security features, energy efficiency solutions, and seamless integration with smart home ecosystems. Learn how these technologies are transforming traditional garages into high-tech, efficient spaces that enhance convenience, safety, and sustainability.
Ideal for homeowners, tech enthusiasts, and industry professionals, this presentation provides valuable insights into the trends, benefits, and future developments in smart garage technology. Stay ahead of the curve with our expert analysis and practical tips on implementing smart garage solutions.
7 Alternatives to Bullet Points in PowerPointAlvis Oh
So you tried all the ways to beautify your bullet points on your pitch deck but it just got way uglier. These points are supposed to be memorable and leave a lasting impression on your audience. With these tips, you'll no longer have to spend so much time thinking how you should present your pointers.
Book Formatting: Quality Control Checks for DesignersConfidence Ago
This presentation was made to help designers who work in publishing houses or format books for printing ensure quality.
Quality control is vital to every industry. This is why every department in a company need create a method they use in ensuring quality. This, perhaps, will not only improve the quality of products and bring errors to the barest minimum, but take it to a near perfect finish.
It is beyond a moot point that a good book will somewhat be judged by its cover, but the content of the book remains king. No matter how beautiful the cover, if the quality of writing or presentation is off, that will be a reason for readers not to come back to the book or recommend it.
So, this presentation points designers to some important things that may be missed by an editor that they could eventually discover and call the attention of the editor.
Book Formatting: Quality Control Checks for Designers
DESIGN FOR MANF ASSEMBLY
1. A SEMINAR ON
DESIGN FOR MANUFACTURING
ASSEMBLY PROCESS
SUBMITTED BY
D.SANTOSH KUMAR
14481D1506
2. • Design for manufacturing (DFM) is design
based on minimizing the cost of
production and/or time to market for a
product, while maintaining an
appropriate level of quality. The strategy
in DFM involves minimizing the number
of parts in a product and selecting the
appropriate manufacturing process.
Design for Manufacturing
3. DIFFERENCES:
Design for Assembly (DFA)
• concerned only with reducing product assembly cost
– minimizes number of assembly operations
– individual parts tend to be more complex in design
Design for Manufacturing (DFM)
• concerned with reducing overall part production cost
– minimizes complexity of manufacturing operations
– uses common datum features and primary axes
4. DESIGN FOR ASSEMBLY
“A PROCESS FOR IMPROVING PRODUCT
DESIGN FOR EASY LOW-COST ASSEMBLY,
FOCUSING ON FUNCTIONALITY AND ON
ASSEMBLABLITY CONCURRENTLY.”
-VINCENT CHAN &FILIPPO.
Design of components taking into account how they will
be assembled together to ensure that assembly costs are
minimized.
DFA is the method of design of the product for ease of
assembly
5. Manual
Most flexible & Most expensive
Skill of workers effects assembly times
Hard Automation
Custom tooling – only make one product
Soft Automation
Robots
Types of Assembly
6. Concept Design
Design for
Assembly
Design for
Manufacturing
Detailed Design
Optimize Design for
Part Count and
Assembly
Optimize Design for
Production Readiness
Sequence of Analysis
7. Product Information: functional requirements
Functional analysis
Identify parts that can be standardized
Determine part count efficiencies
Step 2
Step 1
Analyze data for new design
Step 3
Identify handling (grasp & orientation) opportunitiesStep 4
Identify insertion (locate & secure) opportunitiesStep 5
Step 6 Identify opportunities to reduce secondary operations
Identify quality (mistake proofing) opportunities
Benchmark when possible
Determine your practical part count
Step 7
DFA Process
8. 1. Reduce number of parts
2. Reduce number of different parts - Standardize parts
3. Simplification of assembly
4. Reduction number of processes
5. Less fasteners especially screws & bolts
6. Design parts with self-locating features
7. Design parts with self-fastening features.
8. Minimize reorientation of parts during assembly
9. Ensure access & visibility
10. Easy part handling
11. Assemble from top
12. Reduce locating/alignment operations – manual/time
consuming
DFA Guidelines
10. The following change could easily be made:
the powder metal bushings are unnecessary because the part can be
machined from an alternative material with the right frictional characteristics,
such as Nylon
The following are difficult to justify:
separate stand-offs
end plate
cover
the six screws
We started with this.
18. Asymmetric Part Symmetry of a part
makes assembly easier
Symmetry eliminates reorientation
1. Critical orientation – obvious – see & fit
2. Non-critical orientation – fit in any direction
Question: What do we do first…..Design for Manufacturing or Design for Assembly?
Answer: We do DFA first, then DFM. That way you’re not wasting your time optimizing the manufacturing processes on component parts that you might end up eliminating from the assembly.