SlideShare a Scribd company logo
Combustion Control for Petrochemical Furnace
Furnace
Air Combustion
Fuel
Combustion Control Panel
&
Safety System Panel
Combustion Control by Cross Limits
Combustion Control by Cross Limits
Air Fuel Ratio calculation:
- FLOWAIR = FLOWSTOICHIOMETRIC AIR + FLOWAIR EXCESS
- AFR = FLOWAIR / FLOWFUEL => FLOWAIR = AFR x FLOWFUEL
=> FLOWFUEL = FLOWAIR / AFR
Equilibrium Condition => When SP of Combustion Air is Equal SP of Fuel;
Increase Load => First it increase SP of Combustion Air, after confirmation it by Flow
Transmitter, it increase SP of Fuel; " Safety Condition “
Decrease Load => First it decreases SP of Fuel, after confirmation it by Flow Transmitter, it
decreases SP of Combustion Air. " Safety Condition “
FLOWAIR FLOWFUELLOAD
FLOWFUEL FLOWAIRLOAD
Combustion Control by Double Cross Limits
Combustion Control by Double Cross Limits
Air Fuel Ratio calculation:
- FLOWAIR = FLOWSTOICHIOMETRIC AIR + FLOWAIR EXCESS
- AFR = FLOWAIR / FLOWFUEL => FLOWAIR = AFR x FLOWFUEL
=> FLOWFUEL = FLOWAIR / AFR
Equilibrium Condition => SP of Combustion Air is Equal SP of Fuel;
Increase Load => It increase SP Combustion Air and SP Fuel at the same time, but it is made
between Low Limit and High Limit for ensure the operation condition.
... Safety condition: The measured AFR must not be
too different than the adjusted AFR ...
Decrease Load => It decrease SP Combustion Air and SP Fuel at the same time, but it is made
between Low Limit and High Limit for ensure the operation condition.
... Safety condition: The measured AFR must not be
too different than the adjusted AFR ...
FLOWAIR FLOWFUELLOAD
FLOWAIR FLOWFUELLOAD

More Related Content

What's hot

B757 air systems
B757 air systemsB757 air systems
B757 air systems
gustafon
 
Step by-step compsressor Selection and sizing
Step by-step compsressor Selection and sizingStep by-step compsressor Selection and sizing
Step by-step compsressor Selection and sizing
tantoy13
 

What's hot (15)

B757 air systems
B757 air systemsB757 air systems
B757 air systems
 
Draught and chimney
Draught and chimneyDraught and chimney
Draught and chimney
 
Centrifugal Compressor System Design & Simulation
Centrifugal Compressor System Design & SimulationCentrifugal Compressor System Design & Simulation
Centrifugal Compressor System Design & Simulation
 
Throttling calorimeter
Throttling calorimeterThrottling calorimeter
Throttling calorimeter
 
Lab 1 the dryness fraction of the steam(mech)
Lab 1   the dryness fraction of the steam(mech)Lab 1   the dryness fraction of the steam(mech)
Lab 1 the dryness fraction of the steam(mech)
 
Step by-step compsressor Selection and sizing
Step by-step compsressor Selection and sizingStep by-step compsressor Selection and sizing
Step by-step compsressor Selection and sizing
 
Chapter 5 Fundamentals of Refrigeration
Chapter 5  Fundamentals of RefrigerationChapter 5  Fundamentals of Refrigeration
Chapter 5 Fundamentals of Refrigeration
 
Throttling calorimeter
Throttling calorimeterThrottling calorimeter
Throttling calorimeter
 
Drum level
Drum levelDrum level
Drum level
 
CENTRIFUGAL COMPRESSOR SETTLE OUT CONDITIONS TUTORIAL
CENTRIFUGAL COMPRESSOR SETTLE OUT CONDITIONS TUTORIALCENTRIFUGAL COMPRESSOR SETTLE OUT CONDITIONS TUTORIAL
CENTRIFUGAL COMPRESSOR SETTLE OUT CONDITIONS TUTORIAL
 
Sop calculation method
Sop calculation methodSop calculation method
Sop calculation method
 
K10854 Experimental evaluation of cascade refrigeration plant
K10854 Experimental evaluation of cascade refrigeration plantK10854 Experimental evaluation of cascade refrigeration plant
K10854 Experimental evaluation of cascade refrigeration plant
 
Rp 15081208 design and cooling performance evaluation @ masharie accommodati...
Rp 15081208 design and cooling performance evaluation  @ masharie accommodati...Rp 15081208 design and cooling performance evaluation  @ masharie accommodati...
Rp 15081208 design and cooling performance evaluation @ masharie accommodati...
 
Nasa tech briefs ksk 11495, simplified model of duct flow
Nasa tech briefs ksk 11495, simplified model of duct flowNasa tech briefs ksk 11495, simplified model of duct flow
Nasa tech briefs ksk 11495, simplified model of duct flow
 
THERMODYNAMICS Unit III
THERMODYNAMICS Unit  III THERMODYNAMICS Unit  III
THERMODYNAMICS Unit III
 

Viewers also liked

Practical Boiler Control & Instrumentation for Engineers & Technicians
Practical Boiler Control & Instrumentation for Engineers & TechniciansPractical Boiler Control & Instrumentation for Engineers & Technicians
Practical Boiler Control & Instrumentation for Engineers & Technicians
Living Online
 

Viewers also liked (11)

GAS MIX STATION for REHEATING FURNACE
GAS MIX STATION for REHEATING FURNACEGAS MIX STATION for REHEATING FURNACE
GAS MIX STATION for REHEATING FURNACE
 
Practical Boiler Control & Instrumentation for Engineers & Technicians
Practical Boiler Control & Instrumentation for Engineers & TechniciansPractical Boiler Control & Instrumentation for Engineers & Technicians
Practical Boiler Control & Instrumentation for Engineers & Technicians
 
Heat Exchangers
Heat ExchangersHeat Exchangers
Heat Exchangers
 
Furnace Improvements Sales Presentation
Furnace Improvements Sales PresentationFurnace Improvements Sales Presentation
Furnace Improvements Sales Presentation
 
Fired Heater and Combustion eBook
Fired Heater and Combustion eBookFired Heater and Combustion eBook
Fired Heater and Combustion eBook
 
Fired Heater Efficiency Guide
Fired Heater Efficiency GuideFired Heater Efficiency Guide
Fired Heater Efficiency Guide
 
Practical Boiler Control and Instrumentation for Engineers and Technicians
Practical Boiler Control and Instrumentation for Engineers and TechniciansPractical Boiler Control and Instrumentation for Engineers and Technicians
Practical Boiler Control and Instrumentation for Engineers and Technicians
 
Heater operation
Heater operationHeater operation
Heater operation
 
Burner Design, Operation and Maintenance on Ammonia Plants
Burner Design, Operation and Maintenance on Ammonia PlantsBurner Design, Operation and Maintenance on Ammonia Plants
Burner Design, Operation and Maintenance on Ammonia Plants
 
Combustion in a CFBC Boiler
Combustion in a CFBC BoilerCombustion in a CFBC Boiler
Combustion in a CFBC Boiler
 
Cfb boiler basic design, operation and maintenance
Cfb boiler basic design, operation and maintenanceCfb boiler basic design, operation and maintenance
Cfb boiler basic design, operation and maintenance
 

Similar to COMBUSTION CONTROL for Petrochemical Furnace (8)

COMBUSTION CONTROL LOOP - CROSS LIMITED
COMBUSTION CONTROL LOOP - CROSS LIMITEDCOMBUSTION CONTROL LOOP - CROSS LIMITED
COMBUSTION CONTROL LOOP - CROSS LIMITED
 
Pneumatic system
Pneumatic systemPneumatic system
Pneumatic system
 
Fireprotection
FireprotectionFireprotection
Fireprotection
 
B737 NG Air Systems
B737 NG Air SystemsB737 NG Air Systems
B737 NG Air Systems
 
A320 NORMAL PROCEDURES
A320 NORMAL PROCEDURESA320 NORMAL PROCEDURES
A320 NORMAL PROCEDURES
 
methods of maintenance.pdf
methods of maintenance.pdfmethods of maintenance.pdf
methods of maintenance.pdf
 
A320 normal-procedures
A320 normal-proceduresA320 normal-procedures
A320 normal-procedures
 
N426YP DA-42NG Overview
N426YP DA-42NG OverviewN426YP DA-42NG Overview
N426YP DA-42NG Overview
 

Recently uploaded

Laundry management system project report.pdf
Laundry management system project report.pdfLaundry management system project report.pdf
Laundry management system project report.pdf
Kamal Acharya
 
Digital Signal Processing Lecture notes n.pdf
Digital Signal Processing Lecture notes n.pdfDigital Signal Processing Lecture notes n.pdf
Digital Signal Processing Lecture notes n.pdf
AbrahamGadissa
 
RS Khurmi Machine Design Clutch and Brake Exercise Numerical Solutions
RS Khurmi Machine Design Clutch and Brake Exercise Numerical SolutionsRS Khurmi Machine Design Clutch and Brake Exercise Numerical Solutions
RS Khurmi Machine Design Clutch and Brake Exercise Numerical Solutions
Atif Razi
 

Recently uploaded (20)

KIT-601 Lecture Notes-UNIT-4.pdf Frequent Itemsets and Clustering
KIT-601 Lecture Notes-UNIT-4.pdf Frequent Itemsets and ClusteringKIT-601 Lecture Notes-UNIT-4.pdf Frequent Itemsets and Clustering
KIT-601 Lecture Notes-UNIT-4.pdf Frequent Itemsets and Clustering
 
2024 DevOps Pro Europe - Growing at the edge
2024 DevOps Pro Europe - Growing at the edge2024 DevOps Pro Europe - Growing at the edge
2024 DevOps Pro Europe - Growing at the edge
 
Event Management System Vb Net Project Report.pdf
Event Management System Vb Net  Project Report.pdfEvent Management System Vb Net  Project Report.pdf
Event Management System Vb Net Project Report.pdf
 
Explosives Industry manufacturing process.pdf
Explosives Industry manufacturing process.pdfExplosives Industry manufacturing process.pdf
Explosives Industry manufacturing process.pdf
 
Laundry management system project report.pdf
Laundry management system project report.pdfLaundry management system project report.pdf
Laundry management system project report.pdf
 
RESORT MANAGEMENT AND RESERVATION SYSTEM PROJECT REPORT.pdf
RESORT MANAGEMENT AND RESERVATION SYSTEM PROJECT REPORT.pdfRESORT MANAGEMENT AND RESERVATION SYSTEM PROJECT REPORT.pdf
RESORT MANAGEMENT AND RESERVATION SYSTEM PROJECT REPORT.pdf
 
Natalia Rutkowska - BIM School Course in Kraków
Natalia Rutkowska - BIM School Course in KrakówNatalia Rutkowska - BIM School Course in Kraków
Natalia Rutkowska - BIM School Course in Kraków
 
Digital Signal Processing Lecture notes n.pdf
Digital Signal Processing Lecture notes n.pdfDigital Signal Processing Lecture notes n.pdf
Digital Signal Processing Lecture notes n.pdf
 
WATER CRISIS and its solutions-pptx 1234
WATER CRISIS and its solutions-pptx 1234WATER CRISIS and its solutions-pptx 1234
WATER CRISIS and its solutions-pptx 1234
 
KIT-601 Lecture Notes-UNIT-5.pdf Frame Works and Visualization
KIT-601 Lecture Notes-UNIT-5.pdf Frame Works and VisualizationKIT-601 Lecture Notes-UNIT-5.pdf Frame Works and Visualization
KIT-601 Lecture Notes-UNIT-5.pdf Frame Works and Visualization
 
Quality defects in TMT Bars, Possible causes and Potential Solutions.
Quality defects in TMT Bars, Possible causes and Potential Solutions.Quality defects in TMT Bars, Possible causes and Potential Solutions.
Quality defects in TMT Bars, Possible causes and Potential Solutions.
 
The Ultimate Guide to External Floating Roofs for Oil Storage Tanks.docx
The Ultimate Guide to External Floating Roofs for Oil Storage Tanks.docxThe Ultimate Guide to External Floating Roofs for Oil Storage Tanks.docx
The Ultimate Guide to External Floating Roofs for Oil Storage Tanks.docx
 
Toll tax management system project report..pdf
Toll tax management system project report..pdfToll tax management system project report..pdf
Toll tax management system project report..pdf
 
Democratizing Fuzzing at Scale by Abhishek Arya
Democratizing Fuzzing at Scale by Abhishek AryaDemocratizing Fuzzing at Scale by Abhishek Arya
Democratizing Fuzzing at Scale by Abhishek Arya
 
The Benefits and Techniques of Trenchless Pipe Repair.pdf
The Benefits and Techniques of Trenchless Pipe Repair.pdfThe Benefits and Techniques of Trenchless Pipe Repair.pdf
The Benefits and Techniques of Trenchless Pipe Repair.pdf
 
fundamentals of drawing and isometric and orthographic projection
fundamentals of drawing and isometric and orthographic projectionfundamentals of drawing and isometric and orthographic projection
fundamentals of drawing and isometric and orthographic projection
 
RS Khurmi Machine Design Clutch and Brake Exercise Numerical Solutions
RS Khurmi Machine Design Clutch and Brake Exercise Numerical SolutionsRS Khurmi Machine Design Clutch and Brake Exercise Numerical Solutions
RS Khurmi Machine Design Clutch and Brake Exercise Numerical Solutions
 
Top 13 Famous Civil Engineering Scientist
Top 13 Famous Civil Engineering ScientistTop 13 Famous Civil Engineering Scientist
Top 13 Famous Civil Engineering Scientist
 
Construction method of steel structure space frame .pptx
Construction method of steel structure space frame .pptxConstruction method of steel structure space frame .pptx
Construction method of steel structure space frame .pptx
 
Courier management system project report.pdf
Courier management system project report.pdfCourier management system project report.pdf
Courier management system project report.pdf
 

COMBUSTION CONTROL for Petrochemical Furnace

  • 1. Combustion Control for Petrochemical Furnace Furnace Air Combustion Fuel Combustion Control Panel & Safety System Panel
  • 2. Combustion Control by Cross Limits
  • 3. Combustion Control by Cross Limits Air Fuel Ratio calculation: - FLOWAIR = FLOWSTOICHIOMETRIC AIR + FLOWAIR EXCESS - AFR = FLOWAIR / FLOWFUEL => FLOWAIR = AFR x FLOWFUEL => FLOWFUEL = FLOWAIR / AFR Equilibrium Condition => When SP of Combustion Air is Equal SP of Fuel; Increase Load => First it increase SP of Combustion Air, after confirmation it by Flow Transmitter, it increase SP of Fuel; " Safety Condition “ Decrease Load => First it decreases SP of Fuel, after confirmation it by Flow Transmitter, it decreases SP of Combustion Air. " Safety Condition “ FLOWAIR FLOWFUELLOAD FLOWFUEL FLOWAIRLOAD
  • 4. Combustion Control by Double Cross Limits
  • 5. Combustion Control by Double Cross Limits Air Fuel Ratio calculation: - FLOWAIR = FLOWSTOICHIOMETRIC AIR + FLOWAIR EXCESS - AFR = FLOWAIR / FLOWFUEL => FLOWAIR = AFR x FLOWFUEL => FLOWFUEL = FLOWAIR / AFR Equilibrium Condition => SP of Combustion Air is Equal SP of Fuel; Increase Load => It increase SP Combustion Air and SP Fuel at the same time, but it is made between Low Limit and High Limit for ensure the operation condition. ... Safety condition: The measured AFR must not be too different than the adjusted AFR ... Decrease Load => It decrease SP Combustion Air and SP Fuel at the same time, but it is made between Low Limit and High Limit for ensure the operation condition. ... Safety condition: The measured AFR must not be too different than the adjusted AFR ... FLOWAIR FLOWFUELLOAD FLOWAIR FLOWFUELLOAD