bui thequan, profile picture
Uploaded bybui thequan
PDF, PPTX296 views

chilled-water-system-presentation.pdf

This document discusses chilled water system components and operation for constant volume and variable volume systems. It describes how a three-way valve works under full, partial, and no load conditions on an air conditioning coil. It then discusses deficiencies of the three-way valve system and alternatives like primary-secondary pumping and variable speed drives to improve efficiency. Different pumping configurations like primary-secondary, primary-secondary-tertiary, and zone pumping are also compared.

Embed presentation

Download as PDF, PPTX
1 / 119
2 / 119
Most read
3 / 119
4 / 119
5 / 119
6 / 119
7 / 119
8 / 119
9 / 119
10 / 119
Most read
11 / 119
12 / 119
13 / 119
14 / 119
Most read
15 / 119
16 / 119
17 / 119
18 / 119
19 / 119
20 / 119
21 / 119
22 / 119
23 / 119
24 / 119
25 / 119
26 / 119
27 / 119
28 / 119
29 / 119
30 / 119
31 / 119
32 / 119
33 / 119
34 / 119
35 / 119
36 / 119
37 / 119
38 / 119
39 / 119
40 / 119
41 / 119
42 / 119
43 / 119
44 / 119
45 / 119
46 / 119
47 / 119
48 / 119
49 / 119
50 / 119
51 / 119
52 / 119
53 / 119
54 / 119
55 / 119
56 / 119
57 / 119
58 / 119
59 / 119
60 / 119
61 / 119
62 / 119
63 / 119
64 / 119
65 / 119
66 / 119
67 / 119
68 / 119
69 / 119
70 / 119
71 / 119
72 / 119
73 / 119
74 / 119
75 / 119
76 / 119
77 / 119
78 / 119
79 / 119
80 / 119
81 / 119
82 / 119
83 / 119
84 / 119
85 / 119
86 / 119
87 / 119
88 / 119
89 / 119
90 / 119
91 / 119
92 / 119
93 / 119
94 / 119
95 / 119
96 / 119
97 / 119
98 / 119
99 / 119
100 / 119
101 / 119
102 / 119
103 / 119
104 / 119
105 / 119
106 / 119
107 / 119
108 / 119
109 / 119
110 / 119
111 / 119
112 / 119
113 / 119
114 / 119
115 / 119
116 / 119
117 / 119
118 / 119
119 / 119
COMMERCIAL BUILDING SERVICES FLOW THINKING Chilled Water System Presentation
COMMERCIAL BUILDING SERVICES FLOW THINKING Constant Volume Distribution Constant Volume Distribution
COMMERCIAL BUILDING SERVICES FLOW THINKING Air-conditioning System Components
COMMERCIAL BUILDING SERVICES FLOW THINKING Constant Volume System Components
COMMERCIAL BUILDING SERVICES FLOW THINKING Typical 3-way Valve Zone
COMMERCIAL BUILDING SERVICES FLOW THINKING Full Load Condition
COMMERCIAL BUILDING SERVICES FLOW THINKING Fully Loaded Coil • Supply water temperature 45°F • Design return water temp. 55°F • Coil design flow 100 GPM • Coil design pressure drop 20 FT • Load (flow x 10°F∆ x 500) 500,000 Btuh • Coil ∆P @ design flow 20 FT • Bypass flow 0 GPM • Bypass ∆P 3-way valve closed • 3-way valve pressure drop 10 FT • Pump flow and head 100 GPM @ 30 FT • Actual return water temp 55 °F
COMMERCIAL BUILDING SERVICES FLOW THINKING Unloaded Condition
COMMERCIAL BUILDING SERVICES FLOW THINKING Unloaded Coil • Supply water temperature 45°F • Design return water temp. 55°F • Coil design flow 0 GPM • Coil design pressure drop 3-way valve closed • Load (flow x 10°F∆ x 500) 0.0 Btuh • Coil ∆P @ design flow 0 FT • Bypass flow 100 GPM • Bypass ∆P 20 FT • 3-way valve pressure drop 10 FT • Pump flow and head 100 GPM @ 30 FT • Actual return water temp 45 °F
COMMERCIAL BUILDING SERVICES FLOW THINKING So What? • When the load on the coil is zero, the valve is returning “unused” chilled water at essentially supply temperature. • Cold return water “unloads” the chillers, causing them to operate inefficiently.
COMMERCIAL BUILDING SERVICES FLOW THINKING Part Load Condition
COMMERCIAL BUILDING SERVICES FLOW THINKING Partially Loaded Coil • Supply water temperature 45°F • Design return water temp. 55°F • Coil design flow 50 GPM • Coil design pressure drop 20 FT • Load (flow x 10°F∆ x 500) 250,000 Btuh • Coil ∆P @ design flow 5 FT • Bypass flow ??? GPM • Bypass ∆P 3-way partially closed • 3-way valve pressure drop 10 FT • Pump flow and head ??? GPM @ 30 FT • Actual return water temp ?? °F
COMMERCIAL BUILDING SERVICES FLOW THINKING 125 100 75 50 25 0 % Valve Stroke 25 50 75 100 % Flow 1/2 Through Coil 1/2 Through Bypass Full Flow Through Coil Full Flow Through Bypass 3-way Valve Characteristic
COMMERCIAL BUILDING SERVICES FLOW THINKING What’s Really Happening?
COMMERCIAL BUILDING SERVICES FLOW THINKING Coil with 3-way Valve at Mid-position • Supply water temperature 45 °F • Design return water temp. 55 °F • Load (flow x 10°F∆ x 500) 250,000 Btuh • Coil design pressure drop 20 FT • Coil flow 62.5 GPM • Coil ∆P @ 62.5% flow 7.8 FT • Coil leaving water temp 53 °F • Bypass flow 62.5 GPM • Bypass ∆P 7.8 FT • 3-way valve pressure drop 10 FT • Pump flow and head 125 GPM @ 30 FT • Actual return water temp 49 °F (62.5 GPM @ 53 °F+ 62.5 GPM @ 45 °F)
COMMERCIAL BUILDING SERVICES FLOW THINKING Head2 = Head1(Flow2/ Flow1)2 Head2 = 20(.625/1)2 Head2 = 20(.3906 ) Head2 = 7.8
COMMERCIAL BUILDING SERVICES FLOW THINKING ∆T = Load/ Flow X 500 ∆T = 250,000/62.5 X 500 ∆T = 8 Therefore, LWTcoil = 45 + 8 = 53
COMMERCIAL BUILDING SERVICES FLOW THINKING RWT = (Flow1 X EWT + Flow2 X LWT)/ Flow1 + 2 RWT = (62.5 X 45 + 62.5 X 53)/125 RWT = 49
COMMERCIAL BUILDING SERVICES FLOW THINKING 3-way Valve in Mid Position
COMMERCIAL BUILDING SERVICES FLOW THINKING 1.Low return water temperatures. 2.Robs chilled water from other coils at part load conditions. 3.Increases flow in primary piping. 4.Adds additional chillers on line. 5.Chiller performance is reduced. 3-way Valve System Deficiencies
COMMERCIAL BUILDING SERVICES FLOW THINKING 1.1 20 30 40 50 60 70 80 90 100 10 1.0 0.9 0.8 0.7 0.6 0.5 KW per Ton Percent Load Chiller Performance Curve
COMMERCIAL BUILDING SERVICES FLOW THINKING Pump Sizing • Select for full chiller flow • Head must be adequate for: – Chiller evaporator – Longest circuit – Coil – Three way valve – Air separator
COMMERCIAL BUILDING SERVICES FLOW THINKING System Configuration Constant Volume
Any Questions?
Variable Volume Constant Speed
COMMERCIAL BUILDING SERVICES FLOW THINKING Primary – Secondary System Primary – Includes Chillers & Primary Pump. Circuit Constant water flow through the chiller is maintained and chilled water is produced Secondary – Chilled water is circulated to the Circuit demand area (load) by using Secondary pumps. Variable Volume Constant Speed
COMMERCIAL BUILDING SERVICES FLOW THINKING PRIMARY - SECONDARY
COMMERCIAL BUILDING SERVICES FLOW THINKING Other Famous Names of Primary- Secondary Primary – Production Loop Secondary – Distribution Loop
COMMERCIAL BUILDING SERVICES FLOW THINKING Fundamental Idea
COMMERCIAL BUILDING SERVICES FLOW THINKING No Secondary Flow
COMMERCIAL BUILDING SERVICES FLOW THINKING Primary = Secondary
COMMERCIAL BUILDING SERVICES FLOW THINKING Primary > Secondary
COMMERCIAL BUILDING SERVICES FLOW THINKING Primary < Secondary
COMMERCIAL BUILDING SERVICES FLOW THINKING Control Valve in Secondary
COMMERCIAL BUILDING SERVICES FLOW THINKING • Use the flow of the largest chiller – Chiller staging at half of this flow is common • Head loss in common <1 1/2 ft – Distribution pipe size is often used where reductions would be inconvenient • Three pipe diameters between tees – Excessive length increases total head loss • Low velocities in system piping Common Pipe Design Criteria
COMMERCIAL BUILDING SERVICES FLOW THINKING Variable flow through coil Constant flow through system Three Way Valve Variable flow through coil Variable flow through system Two Way Valve Control Valve in Secondary
COMMERCIAL BUILDING SERVICES FLOW THINKING PRIMARY – SECONDARY CIRCUIT Variable Volume Constant Speed
COMMERCIAL BUILDING SERVICES FLOW THINKING Head F1 F2 F3 H1 H2 H3 Flow Control Valves Change the Secondary System Curve
COMMERCIAL BUILDING SERVICES FLOW THINKING % Flow 125 100 75 50 25 150 25 50 75 100 HD Varying differential pressure absorbed by control valve System resistance TDH of pump Pump curve Head Absorbed by 2-way Valves
COMMERCIAL BUILDING SERVICES FLOW THINKING HP 125 100 75 50 25 150 25 50 75 100 % Design Flow Primary Pumps = V/V Secondary Pumps + Constant Flow Primary Pumps, only Pump Horsepower Comparison
COMMERCIAL BUILDING SERVICES FLOW THINKING % Flow 90 80 70 60 50 40 30 20 10 0 10 100 90 80 70 60 50 40 30 20 100 110 120 130 140 150 Base Design HP % % Full Load (Design) HP Pump Over-haded by 150% Constant Flow, C/S Pump (3 Way Valve) Constant Flow, C/S Pump (3 Way Valve) C/S Pump (2 Way Valve) Pump HD Matched to System @ Design Flow C/S Pump (2 W ay Valve) Constant vs Variable Volume
Any Questions?
Step Function of Chillers
COMMERCIAL BUILDING SERVICES FLOW THINKING Production = Distribution
COMMERCIAL BUILDING SERVICES FLOW THINKING Distribution > Production
COMMERCIAL BUILDING SERVICES FLOW THINKING Production > Distribution
COMMERCIAL BUILDING SERVICES FLOW THINKING “Loading” a Chiller • A chiller is a heat transfer device. Like most equipment, it is most efficient at full load. • To “load” a chiller means: – Supply it with its rated flow of water – Insure that water is warm enough to permit removal of rated Btu without freezing the water
COMMERCIAL BUILDING SERVICES FLOW THINKING Chiller Performance Curve 1.1 20 30 40 50 60 70 80 90 100 10 1.0 0.9 0.8 0.7 0.6 0.5 KW per Ton Percent Load
COMMERCIAL BUILDING SERVICES FLOW THINKING Check Valve in Common?
COMMERCIAL BUILDING SERVICES FLOW THINKING What can we do?
COMMERCIAL BUILDING SERVICES FLOW THINKING What else can we do? Reset Supply Temperature • Lower chiller set point when mixing occurs to maintain a constant temperature to the system. • Expect increases in cost of chiller operation at lower set point: 1-3% per degree of reset. • Delays start of the next chiller.
COMMERCIAL BUILDING SERVICES FLOW THINKING What else can we do? • Coils that are selected at higher supply temperatures will not be impaired by small changes. • Loads that require fixed temperatures may use a small chiller to reverse the effects of mixing.
COMMERCIAL BUILDING SERVICES FLOW THINKING Multiple Chillers
COMMERCIAL BUILDING SERVICES FLOW THINKING 60/40 Chiller Split to Help Minimize Low Part Load Operation
COMMERCIAL BUILDING SERVICES FLOW THINKING 0-10 30-40 60-70 90-100 0 5 10 15 20 25 30 0-10 30-40 60-70 90-100 % Time % Load Typical Load Profile
COMMERCIAL BUILDING SERVICES FLOW THINKING Three Unequally Sized Chillers
COMMERCIAL BUILDING SERVICES FLOW THINKING % Load Time Approaching Flow = Load
Any Questions?Alternate Pumping Methods Comparison
COMMERCIAL BUILDING SERVICES FLOW THINKING Two Pipe Direct Return
COMMERCIAL BUILDING SERVICES FLOW THINKING Two Pipe Reverse Return
COMMERCIAL BUILDING SERVICES FLOW THINKING Primary-Secondary Pumping. • Simplest to install. • Simplest to operate. • Flexible in design for present and future. • Efficient to operate. • May over-pressurize near zones.
COMMERCIAL BUILDING SERVICES FLOW THINKING Primary-Secondary-Tertiary
COMMERCIAL BUILDING SERVICES FLOW THINKING Primary-Secondary-Tertiary Pumping. • Best piping flexibility. • Best expansion flexibility. • Provides hydraulic decoupling. • Efficient to operate. • May require added horsepower. • Requires additional pumps and piping. • Increased controls complexity.
COMMERCIAL BUILDING SERVICES FLOW THINKING Primary-Secondary-Tertiary Hybrid
COMMERCIAL BUILDING SERVICES FLOW THINKING Primary-Secondary-Tertiary Hybrid Pumping. • Low present horsepower. • Low future horsepower. • Good piping flexibility. • Good expansion flexibility. • Provides hydraulic decoupling. • May require added horsepower • Requires additional pumps and piping. • Increased controls complexity.
COMMERCIAL BUILDING SERVICES FLOW THINKING Primary-Secondary Zone Pumping
COMMERCIAL BUILDING SERVICES FLOW THINKING Primary-Secondary Zone Pumping. • Low ‘built out’ horsepower. • Low system head. • Increased control complexity. • Present horsepower total higher due to future needs. • Present pumps sized for future requirements. • Difficult to apply in retrofits projects.
Any Questions?
Variable Volume Variable Speed
COMMERCIAL BUILDING SERVICES FLOW THINKING Why Do We Need Variable Speed Secondary Pumps ??? •For Energy Saving…. •For better & optimise operation….
COMMERCIAL BUILDING SERVICES FLOW THINKING How Do We Achieve This Reduction In Power Consumption ?? By Using Variable Frequency Drive and Logic controller with the Secondary Pumps….
COMMERCIAL BUILDING SERVICES FLOW THINKING Power Comparison at Reduced Speed
COMMERCIAL BUILDING SERVICES FLOW THINKING Basic Law which helps in achieving this – Affinity law 1. Flow2 = Flow1(Speed2/ Speed1) 2. Head2 = Head1(Speed2/ Speed1)2 3. BKW2 = BKW1(Speed2/ Speed1)3 If Diameter of Impeller is to be trimmed then instead of speed the same can be used in above formulas.
COMMERCIAL BUILDING SERVICES FLOW THINKING 0 50 100 150 200 250 300 350 400 450 50 100 150 200 250 300 350 400 450 500 Motor Horsepower Annual Operating Cost $1000 $0.10/kWh Operating Cost
COMMERCIAL BUILDING SERVICES FLOW THINKING Head Flow Pump Curve System Curve System Curve as two way valves close Variable flow system
COMMERCIAL BUILDING SERVICES FLOW THINKING Q H Pump Curve System Curve at design flow System Curve at part load Increased head loss Energy savings offset
COMMERCIAL BUILDING SERVICES FLOW THINKING Head Flow Single Pump Pumps in Parallel System Curve Pumps in parallel
COMMERCIAL BUILDING SERVICES FLOW THINKING Horsepower % 100 90 80 70 60 50 40 30 20 10 00 10 20 30 40 50 60 70 80 90 100 Flow % Single Large Pump Two Parallel Pumps Single Parallel Pump Parallel pumping power savings
COMMERCIAL BUILDING SERVICES FLOW THINKING Theoretical Savings
COMMERCIAL BUILDING SERVICES FLOW THINKING 100 % 90 % 80 % 70 % 60 % 50% 40 % 30 % 80 % 85 % 80 % 70 % 60 % 50 % 85 % % Speed Curves Constant Efficiency Curve % Efficiency Head, Feet GPM Establishing Efficiency Curves
COMMERCIAL BUILDING SERVICES FLOW THINKING 750 900 1150 1450 1770 600 900 1150 1450 1770 600 A B C D E 4500 gpm @ 100 FT, 85.9 % Variable Speed Efficiencies
COMMERCIAL BUILDING SERVICES FLOW THINKING “No Valve” System Curve Flow piping head loss curve Distribution Pump TDH Overall system curve Head 80 60 40 20 110 0 200 400 600 800 1000 1200 1400 1600 0 100 Set Point 25 FT Differential Head Maintained Across Load (Set Point)
COMMERCIAL BUILDING SERVICES FLOW THINKING Effect of Constant Set Point piping head loss curve Distribution Pump TDH Overall system curve Head 80 60 40 20 110 0 200 400 600 800 1000 1200 1400 1600 0 Flow 100 Control curve Set point, 25 FT
COMMERCIAL BUILDING SERVICES FLOW THINKING 100% 75% 50% Flow Head Control Curve Variable Head Loss ∆P P1 P2 Control curve
COMMERCIAL BUILDING SERVICES FLOW THINKING Annual Operating Cost ($1000/year @ $0.10/kwh) 50 45 40 35 30 25 20 15 10 05 00 1000 2000 3000 4000 5000 Total Equivalent Pipe Length (feet) Single C/S Pump, No Overheading S i n g l e C / S P u m p , 2 0 0 % O v e r h e a d e d Variable Speed Pump Large systems, long pipe runs
COMMERCIAL BUILDING SERVICES FLOW THINKING Variable Head Loss Ratio Percent Design BHP % Flow 90 80 70 60 50 40 30 20 10 0 10 100 90 80 70 60 50 40 30 20 100 C/S, Constant Flow System Pump Head Matched to System at Design Flow C/S, Variable Flow V/S, 0% Variable Hd Loss, 100% Constant ∆ Hd V/S, 25% Variable Hd Loss, 75% Constant ∆ Hd V/S, 50% Variable Hd Loss, 50% Constant ∆ Hd V/S, 75% Variable Hd Loss, 25% Constant ∆ Hd V/S, 100% Variable Hd Loss, 0% Constant ∆ Hd Base
COMMERCIAL BUILDING SERVICES FLOW THINKING Variable Head Ratio w/ Overheading 90 80 70 60 50 40 30 20 10 0 10 100 90 80 70 60 50 40 30 20 100 110 120 130 140 150 Base Design HP % % Full Load (Design) HP Pump O’Headed by 150% Constant Flow, C/S Pump (3 Way Valve) Constant Flow, C/S Pump (3 Way Valve) C/S Pump (2 Way Valve) Pump HD Matched to System @ Design Flow * 25/75 Means: 25 % Variable HD Loss 75 % Constant HD Loss C/S Pump (2 Way Valve) V/S, 100% Constant HD V/S, 25/75* V/S, 50/50 V/S, 75/25 V/S, 100% Variable HD
COMMERCIAL BUILDING SERVICES FLOW THINKING Locations of Sensor Where to install the Sensor? What type of Sensor?
COMMERCIAL BUILDING SERVICES FLOW THINKING Chillers Primary Pumps Secondary Pumps Load Balancing Valve 2 – Way Valve Panel with PLC & VFD`s Air - Separator Common Single Point Pressure Sensing Single Point Pressure Sensor
COMMERCIAL BUILDING SERVICES FLOW THINKING Single Point Pressure Sensor Is Single Point Pressure Sensor Correct? Wrong !! Why? -Pump is a differential pressure device. -A single point is only influence by pressure. This is good for booster only. -In a closed loop system, system pressure rises due to thermal expansion, pumps will slow down. -When static pressure decrease, pumps will speed up. -This is self-defeating since now the pump speed is not influence by the system load changes, but rather by system water pressure. -Therefore, single pressure sensor are a misapplication in a closed loop HVAC system.
COMMERCIAL BUILDING SERVICES FLOW THINKING Chillers Primary Pumps Secondary Pumps Load Balancing Valve 2 – Way Valve Panel with PLC & VFD`s Air - Separator Common Primary - Secondary Circuit With Variable Speed Secondary Pumps DPT Single Point Differential Pressure Sensor
COMMERCIAL BUILDING SERVICES FLOW THINKING Opening/Closing of 2- Way Valve -Signal from the sensor, installed at load regulates the valve opening & closing. -This way differential across 2-way valve also changes & accordingly output signal is given to PLC. ` ` ` Temperature Sensor Load Output to PFU from DPT 2 Way Valve Control
Question: Can we put the DPT across coil alone?
Question: Across the pumps?
COMMERCIAL BUILDING SERVICES FLOW THINKING Primary - Secondary Circuit With Variable Speed Secondary Pumps Single Point Differential Pressure Sensor To Maximize energy system, we must maximize the variable head loss in the system. This is done by locating the sensor at the most remote zone ( hydraulically) in the system.
COMMERCIAL BUILDING SERVICES FLOW THINKING piping head loss curve Distribution Pump TDH Overall system curve Ft Hd 80 60 40 20 110 0 200 400 600 800 1000 1200 1400 1600 0 Flow, gpm 100 Control curve Set point, 25 FT System Control Curve
COMMERCIAL BUILDING SERVICES FLOW THINKING Variable vs Constant Head Loss
COMMERCIAL BUILDING SERVICES FLOW THINKING The “Active Zone” • Zone set points do not have to be the same. • Pump controller scans all zones often, comparing process variable to set point in each case. • Pumps are controlled to satisfy the worst case. • What happens to the rest of the zones?
COMMERCIAL BUILDING SERVICES FLOW THINKING PFU PMU 4 – 20 mA Set Value From Field Sensor (DPT) PFU – Pump Functional Unit PMU – Pump Management Unit Basic Concept Output To VFD/Pump
COMMERCIAL BUILDING SERVICES FLOW THINKING Chillers Secondary Pumps Balancing Valve DPT DPT Common Panel with PLC & VFD`s Load Different Sensor Signal To Common PFU Panel Multi Point Differential Pressure Sensor
COMMERCIAL BUILDING SERVICES FLOW THINKING PFU PMU Set Value Multiple Process Signals From Field Sensors POSSIBILITY OF MULTIPLE PROCESS SIGNALS FROM DIFFERENT ZONES All zones can have different set values Module VFD VFD Multi Point Differential Pressure Sensor
COMMERCIAL BUILDING SERVICES FLOW THINKING PFU PMU Set Value Multiple Process Signals From Field Sensors POSSIBILITY OF MULTIPLE PROCESS SIGNALS FROM DIFFERENT ZONES All zones can have different set values Signal Comparator VFD VFD Multi Point Differential Pressure Sensor Signal Comparator 4 – 20 mA Sig
COMMERCIAL BUILDING SERVICES FLOW THINKING HVAC Control System DPT Signal Comparator
COMMERCIAL BUILDING SERVICES FLOW THINKING HVAC Control System DPT Signal Comparator - High and Low Signal Selections - Signal Averaging - High/Low Limit Control The module has the addition following features : 1) LED status indications 2) Accepts voltage or milliamp input signal 3) DIP switch-selectable operating modes 4) Accepts 24 VAC/DC power
COMMERCIAL BUILDING SERVICES FLOW THINKING HVAC Control System DPT Signal Comparator Benefits 1) We are able to supply VFD systems with multiple inputs signals ranges to compete with our competitors. 2) We are able to use Grundfos PFU 2000 as the main processor to control the full system operations. 3) We will be minimising outsourcing or external controller in order to serve the HVAC market. 4) The MM allows us to integrate into the system multiple sensor control at a more cost effective price.
COMMERCIAL BUILDING SERVICES FLOW THINKING Other Types of Systems HVAC System
COMMERCIAL BUILDING SERVICES FLOW THINKING Chillers Primary Pumps Balancing Valve Secondary Pumps Air - Separator Expansion Tank Load Panel with PLC & VFD`s Common DPT 2 – Way Valve DPT Separate System for Each Zone
COMMERCIAL BUILDING SERVICES FLOW THINKING Systems In Multi - Zones Two options: 1. Separate Systems can be used for different zones. So each zone will have its own sensor. 2. Signal from different zone sensors is given to the common PFU and most deviated signal, from the set point, is given as output. Separate System for Each Zone
COMMERCIAL BUILDING SERVICES FLOW THINKING Chillers Primary Pumps Balancing Valve Air - Separator Expansion Tank Load Common DPT 2 – Way Valve DPT VFD pumps For Each Zone E-pumps E-pumps Tertiary Pumping System Secondary Pump
COMMERCIAL BUILDING SERVICES FLOW THINKING Reverse Return Pumping Load Air - Separator Chillers Primary Pumps Secondary Pumps Balancing Valve Panel with PLC & VFD`s Common DPT
COMMERCIAL BUILDING SERVICES FLOW THINKING Reverse Return Pumping Benefits : 1) Equalize the pressure drops of each zone. 2) Selections of the sensor becomes easier. 3) If load are similar or symmetrical, 1 centrally located sensor is adequate. 4) As in direct return system, multiple sensor can still provide a benefit to the end user.
COMMERCIAL BUILDING SERVICES FLOW THINKING Type of VFD Systems
COMMERCIAL BUILDING SERVICES FLOW THINKING Possible Options of Variable Speed panels Type ME - Multiple Pumps & Multiple VFDs. Type MF - Common VFD for Multiple Pumps.
COMMERCIAL BUILDING SERVICES FLOW THINKING Signal from Field Sensor(s) (DPT) Panel with PFU & PMU VFD - 1 VFD - 2 Secondary Pumps System with Multi Pumps & Multi VFDs
COMMERCIAL BUILDING SERVICES FLOW THINKING Signal from Field Sensor(s) (DPT) VFD Panel with PFU & PMU Secondary Pumps System with Common VFD for All Pumps
COMMERCIAL BUILDING SERVICES FLOW THINKING APPROVAL FROM INTERNATIONAL AGENCIES Approval from – CE, U/L Conforms to - Electromagnetic compatibility (89/336/EEC) to standard EN 50 081 – 1 and EN 50 082 – 2 and Electrical equipment design 73/23/EEC standard to EN 60 204-1.
COMMERCIAL BUILDING SERVICES FLOW THINKING PFU PMU Single PMU For Control of 8 Zones/Pumps PFU
COMMERCIAL BUILDING SERVICES FLOW THINKING PFU PMU Single PMU For Control of 8 Zones/Pumps PFU PFU PFU
The End

More Related Content

PPT
Chiller-vs-vrf.ppt
byPraveenMGowdru
 
PPTX
Chilled water systems
byJason Abston
 
PDF
High performance-chilled-water-systems ashrae-chicago
byIllinois ASHRAE
 
PPT
Hydronic Basics / Primary-Secondary Pumping
byIllinois ASHRAE
 
PPTX
Final presentation
byTushar Kanta Sethi
 
PDF
02 chilled-water-piping-pumps
byKyriakos Michalaki
 
PPTX
Basics of HVAC by Jitendra Jha
byJitendra Jha
 
PPTX
CHARGING OF REFRIGERANT.pptx
byMARIOBULANADI1
 
Chiller-vs-vrf.ppt
byPraveenMGowdru
 
Chilled water systems
byJason Abston
 
High performance-chilled-water-systems ashrae-chicago
byIllinois ASHRAE
 
Hydronic Basics / Primary-Secondary Pumping
byIllinois ASHRAE
 
Final presentation
byTushar Kanta Sethi
 
02 chilled-water-piping-pumps
byKyriakos Michalaki
 
Basics of HVAC by Jitendra Jha
byJitendra Jha
 
CHARGING OF REFRIGERANT.pptx
byMARIOBULANADI1
 

What's hot

PPT
AIR CONDITIONING SYSTEM DESINGING
byINDUSTRIAL ENGINEERING
 
PPTX
VRF system - HVAC........................
byHabinkumarH1
 
PDF
Introduction to VRF
byJohn Chavez
 
PPTX
VARIABLE REFRIGERATE FLOW
byRIDDHESH VARIK
 
PPSX
ChilledWaterSystemDesign
byWahid H. Mohamed, CEM, PEM, LEED AP
 
PDF
Vav boxes long can personalize comfort when connected to smart ac unit (only)...
byJuma Yousef J. Saleh جمعة يوسف جمعة صالح
 
PDF
Chiller ppt
byEr Ramgarhia
 
PPTX
Hvac duct design
byYounes EL AME
 
PPTX
Pump api 675 presentation
byVothanh Trung
 
PPTX
HVAC Sysems & AHU
byAhmed Hassan
 
PPTX
Chilled water piping basics
byAp Naseem
 
PDF
chilled water pipe sizer chart
byMUSTAFA AHMED ABDULJABBAR
 
PPT
Chapter 04
bysnoshoesam
 
PDF
Trane design chiller.pdf
bybui thequan
 
PDF
Duct design
byGregorius Ym
 
PPTX
Water Chilled Airconditioning
byAljon Altiche
 
PPT
Hvac presentation for beginers
byguestf11b52
 
PDF
Nfpa20 standard for the installation of stationary pumps for fire protection ...
byBowen Ngo
 
PPTX
Air Conditioning & Hvac Systems
byGAURAV. H .TANDON
 
PPTX
HVAC system
byStanley Palma
 
AIR CONDITIONING SYSTEM DESINGING
byINDUSTRIAL ENGINEERING
 
VRF system - HVAC........................
byHabinkumarH1
 
Introduction to VRF
byJohn Chavez
 
VARIABLE REFRIGERATE FLOW
byRIDDHESH VARIK
 
ChilledWaterSystemDesign
byWahid H. Mohamed, CEM, PEM, LEED AP
 
Vav boxes long can personalize comfort when connected to smart ac unit (only)...
byJuma Yousef J. Saleh جمعة يوسف جمعة صالح
 
Chiller ppt
byEr Ramgarhia
 
Hvac duct design
byYounes EL AME
 
Pump api 675 presentation
byVothanh Trung
 
HVAC Sysems & AHU
byAhmed Hassan
 
Chilled water piping basics
byAp Naseem
 
chilled water pipe sizer chart
byMUSTAFA AHMED ABDULJABBAR
 
Chapter 04
bysnoshoesam
 
Trane design chiller.pdf
bybui thequan
 
Duct design
byGregorius Ym
 
Water Chilled Airconditioning
byAljon Altiche
 
Hvac presentation for beginers
byguestf11b52
 
Nfpa20 standard for the installation of stationary pumps for fire protection ...
byBowen Ngo
 
Air Conditioning & Hvac Systems
byGAURAV. H .TANDON
 
HVAC system
byStanley Palma
 

Similar to chilled-water-system-presentation.pdf

PDF
Hvac chilled water distribution schemes
byMazhar Sheikh
 
PPT
Roy hubbard
byMahipal Singh Rao
 
PDF
multiple-chiller-system-design-and-control-trane-applications-engineering-man...
bybui thequan
 
PPT
Chilled Water Systems Total Cost of Ownership.ppt
byEstevanhuertas
 
PDF
Beyond_the_Flange_Reprint_ACHRtheNews_Feb2012
byRobert A. Preston
 
PDF
2015 x472 class 04 - central and specialty
bymichaeljmack
 
PPT
hydronic system piping design for chilled water and hot water air conditionin...
byNandanRaje1
 
PDF
HVAC Theramlly Decoupled DOAS systems.pdf
byPramodDhir3
 
PPTX
Chilled+Water+System+Design+Considerations.pptx
byroyalindians
 
PDF
Cw design guidelines
bysiva_observer
 
PPTX
Variable Speed Pumping in Condensing Boiler Systems
byCenter for Energy and Environment
 
PPTX
AERMEC 2013 Presentation
byBritton Wallace
 
PDF
Nlc 0280-1250-co y-un50_00
byOliverh Kalprit
 
PDF
Nlc co y-na60_02
byOliverh Kalprit
 
PPT
Condensers in refrigeration.ppt
byGeoffreyMichael1
 
PPTX
chiller system by Mr.Seng Sunhor
byStudent at ITC
 
PPTX
2) Chiller Plant Design - Condenser.pptx
byliouseanchun1
 
PPTX
HVAC.pptx
bySharanabasappaDegoan
 
PPTX
2hr-DistributionSystemsBranded system .pptx
byzeidali3
 
PPT
NGCP for upload
byballerette
 
Hvac chilled water distribution schemes
byMazhar Sheikh
 
Roy hubbard
byMahipal Singh Rao
 
multiple-chiller-system-design-and-control-trane-applications-engineering-man...
bybui thequan
 
Chilled Water Systems Total Cost of Ownership.ppt
byEstevanhuertas
 
Beyond_the_Flange_Reprint_ACHRtheNews_Feb2012
byRobert A. Preston
 
2015 x472 class 04 - central and specialty
bymichaeljmack
 
hydronic system piping design for chilled water and hot water air conditionin...
byNandanRaje1
 
HVAC Theramlly Decoupled DOAS systems.pdf
byPramodDhir3
 
Chilled+Water+System+Design+Considerations.pptx
byroyalindians
 
Cw design guidelines
bysiva_observer
 
Variable Speed Pumping in Condensing Boiler Systems
byCenter for Energy and Environment
 
AERMEC 2013 Presentation
byBritton Wallace
 
Nlc 0280-1250-co y-un50_00
byOliverh Kalprit
 
Nlc co y-na60_02
byOliverh Kalprit
 
Condensers in refrigeration.ppt
byGeoffreyMichael1
 
chiller system by Mr.Seng Sunhor
byStudent at ITC
 
2) Chiller Plant Design - Condenser.pptx
byliouseanchun1
 
HVAC.pptx
bySharanabasappaDegoan
 
2hr-DistributionSystemsBranded system .pptx
byzeidali3
 
NGCP for upload
byballerette
 

More from bui thequan

PDF
InfiniBand in the Enterprise Data Center.pdf
bybui thequan
 
PDF
OCP liquid direct to chip temperature guideline.pdf
bybui thequan
 
PDF
2.01_Nvidia_NVswitch_HotChips2018_DGX2NVS_Final.pdf
bybui thequan
 
PDF
Coolinside DTC Liquid Cooling Solution.pdf
bybui thequan
 
PDF
(268) Total Thermal Solution - heat sink.pdf
bybui thequan
 
PDF
6 - Oracle.pdf
bybui thequan
 
PDF
an-advanced-liquid-cooling-design-for-data-center-final-v3-1-pdf.pdf
bybui thequan
 
PDF
dclc-r134a-968 detail.pdf
bybui thequan
 
PDF
ajeep_04a_energy_eficient_chiller - Mitsu.pdf
bybui thequan
 
PDF
Performance Gain for Multiple Stage Centrifugal Compressor by usi.pdf
bybui thequan
 
POTX
399TGp_medical_light_ani.potx
bybui thequan
 
PPT
29422920 overview-of-ng-sdh
bybui thequan
 
PDF
20407473 ospf
bybui thequan
 
PDF
194 adss cable-installationguide
bybui thequan
 
PDF
Cisco me4600 ont_rgw_user_manual_v3_2-4
bybui thequan
 
PPTX
Wccp introduction final2
bybui thequan
 
PDF
Qwilt transparent caching-6keyfactors
bybui thequan
 
PDF
Guide otn ang
bybui thequan
 
InfiniBand in the Enterprise Data Center.pdf
bybui thequan
 
OCP liquid direct to chip temperature guideline.pdf
bybui thequan
 
2.01_Nvidia_NVswitch_HotChips2018_DGX2NVS_Final.pdf
bybui thequan
 
Coolinside DTC Liquid Cooling Solution.pdf
bybui thequan
 
(268) Total Thermal Solution - heat sink.pdf
bybui thequan
 
6 - Oracle.pdf
bybui thequan
 
an-advanced-liquid-cooling-design-for-data-center-final-v3-1-pdf.pdf
bybui thequan
 
dclc-r134a-968 detail.pdf
bybui thequan
 
ajeep_04a_energy_eficient_chiller - Mitsu.pdf
bybui thequan
 
Performance Gain for Multiple Stage Centrifugal Compressor by usi.pdf
bybui thequan
 
399TGp_medical_light_ani.potx
bybui thequan
 
29422920 overview-of-ng-sdh
bybui thequan
 
20407473 ospf
bybui thequan
 
194 adss cable-installationguide
bybui thequan
 
Cisco me4600 ont_rgw_user_manual_v3_2-4
bybui thequan
 
Wccp introduction final2
bybui thequan
 
Qwilt transparent caching-6keyfactors
bybui thequan
 
Guide otn ang
bybui thequan
 

Recently uploaded

PDF
Session 1 - Solving Semi-Structured Documents with Document Understanding
byDianaGray10
 
PDF
Decoding the DNA: The Digital Networks Act, the Open Internet, and IP interco...
byCSUC - Consorci de Serveis Universitaris de Catalunya
 
PDF
Making Sense of Raster: From Bit Depth to Better Workflows
bySafe Software
 
PDF
Day 5 - Red Team + Blue Team in the Cloud - 2nd Sight Lab Cloud Security Class
by2nd Sight Lab
 
PPTX
From Backup to Resilience: How MSPs Are Preparing for 2026
byMSP360
 
PDF
Digit Expo 2025 - EICC Edinburgh 27th November
byRay Bugg
 
PPTX
Cybercrime in the Digital Age: Risks, Impact & Protection
byYasir Naveed Riaz
 
PPTX
Cloud-and-AI-Platform-FY26-Partner-Playbook.pptx
byiuiuiuiu1
 
PPTX
Chapter 3 Introduction to number system.pptx
byGetachewAbera9
 
PDF
Eredità digitale sugli smartphone: cosa resta di noi nei dispositivi mobili
bySpeck&Tech
 
PDF
Is It Possible to Have Wi-Fi Without an Internet Provider
bySidra Jefferi
 
PDF
DevFest El Jadida 2025 - Product Thinking
byElmehdi AMLOU
 
PDF
Six Shifts For 2026 (And The Next Six Years)
byDavid Armano
 
PDF
Unlocking the Power of Salesforce Architecture: Frameworks for Effective Solu...
byvarsha30tiwari
 
PPTX
Unit-4-ARTIFICIAL NEURAL NETWORKS.pptx ANN ppt Artificial neural network
byssuserd4481a
 
PPTX
Software Analysis &Design ethiopia chap-2.pptx
byAbbas484771
 
PPT
software-security-intro in information security.ppt
byismaeelsahib032
 
PDF
Energy Storage Landscape Clean Energy Ministerial
bySurajitBanerjee38
 
PDF
GPUS and How to Program Them by Manya Bansal
byScyllaDB
 
PPTX
Data Privacy and Protection: Safeguarding Information in a Connected World
byYasir Naveed Riaz
 
Session 1 - Solving Semi-Structured Documents with Document Understanding
byDianaGray10
 
Decoding the DNA: The Digital Networks Act, the Open Internet, and IP interco...
byCSUC - Consorci de Serveis Universitaris de Catalunya
 
Making Sense of Raster: From Bit Depth to Better Workflows
bySafe Software
 
Day 5 - Red Team + Blue Team in the Cloud - 2nd Sight Lab Cloud Security Class
by2nd Sight Lab
 
From Backup to Resilience: How MSPs Are Preparing for 2026
byMSP360
 
Digit Expo 2025 - EICC Edinburgh 27th November
byRay Bugg
 
Cybercrime in the Digital Age: Risks, Impact & Protection
byYasir Naveed Riaz
 
Cloud-and-AI-Platform-FY26-Partner-Playbook.pptx
byiuiuiuiu1
 
Chapter 3 Introduction to number system.pptx
byGetachewAbera9
 
Eredità digitale sugli smartphone: cosa resta di noi nei dispositivi mobili
bySpeck&Tech
 
Is It Possible to Have Wi-Fi Without an Internet Provider
bySidra Jefferi
 
DevFest El Jadida 2025 - Product Thinking
byElmehdi AMLOU
 
Six Shifts For 2026 (And The Next Six Years)
byDavid Armano
 
Unlocking the Power of Salesforce Architecture: Frameworks for Effective Solu...
byvarsha30tiwari
 
Unit-4-ARTIFICIAL NEURAL NETWORKS.pptx ANN ppt Artificial neural network
byssuserd4481a
 
Software Analysis &Design ethiopia chap-2.pptx
byAbbas484771
 
software-security-intro in information security.ppt
byismaeelsahib032
 
Energy Storage Landscape Clean Energy Ministerial
bySurajitBanerjee38
 
GPUS and How to Program Them by Manya Bansal
byScyllaDB
 
Data Privacy and Protection: Safeguarding Information in a Connected World
byYasir Naveed Riaz
 

chilled-water-system-presentation.pdf

  • 1.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Chilled Water System Presentation
  • 2.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Constant Volume Distribution Constant Volume Distribution
  • 3.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Air-conditioning System Components
  • 4.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Constant Volume System Components
  • 5.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Typical 3-way Valve Zone
  • 6.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Full Load Condition
  • 7.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Fully Loaded Coil • Supply water temperature 45°F • Design return water temp. 55°F • Coil design flow 100 GPM • Coil design pressure drop 20 FT • Load (flow x 10°F∆ x 500) 500,000 Btuh • Coil ∆P @ design flow 20 FT • Bypass flow 0 GPM • Bypass ∆P 3-way valve closed • 3-way valve pressure drop 10 FT • Pump flow and head 100 GPM @ 30 FT • Actual return water temp 55 °F
  • 8.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Unloaded Condition
  • 9.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Unloaded Coil • Supply water temperature 45°F • Design return water temp. 55°F • Coil design flow 0 GPM • Coil design pressure drop 3-way valve closed • Load (flow x 10°F∆ x 500) 0.0 Btuh • Coil ∆P @ design flow 0 FT • Bypass flow 100 GPM • Bypass ∆P 20 FT • 3-way valve pressure drop 10 FT • Pump flow and head 100 GPM @ 30 FT • Actual return water temp 45 °F
  • 10.
    COMMERCIAL BUILDING SERVICESFLOW THINKING So What? • When the load on the coil is zero, the valve is returning “unused” chilled water at essentially supply temperature. • Cold return water “unloads” the chillers, causing them to operate inefficiently.
  • 11.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Part Load Condition
  • 12.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Partially Loaded Coil • Supply water temperature 45°F • Design return water temp. 55°F • Coil design flow 50 GPM • Coil design pressure drop 20 FT • Load (flow x 10°F∆ x 500) 250,000 Btuh • Coil ∆P @ design flow 5 FT • Bypass flow ??? GPM • Bypass ∆P 3-way partially closed • 3-way valve pressure drop 10 FT • Pump flow and head ??? GPM @ 30 FT • Actual return water temp ?? °F
  • 13.
    COMMERCIAL BUILDING SERVICESFLOW THINKING 125 100 75 50 25 0 % Valve Stroke 25 50 75 100 % Flow 1/2 Through Coil 1/2 Through Bypass Full Flow Through Coil Full Flow Through Bypass 3-way Valve Characteristic
  • 14.
    COMMERCIAL BUILDING SERVICESFLOW THINKING What’s Really Happening?
  • 15.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Coil with 3-way Valve at Mid-position • Supply water temperature 45 °F • Design return water temp. 55 °F • Load (flow x 10°F∆ x 500) 250,000 Btuh • Coil design pressure drop 20 FT • Coil flow 62.5 GPM • Coil ∆P @ 62.5% flow 7.8 FT • Coil leaving water temp 53 °F • Bypass flow 62.5 GPM • Bypass ∆P 7.8 FT • 3-way valve pressure drop 10 FT • Pump flow and head 125 GPM @ 30 FT • Actual return water temp 49 °F (62.5 GPM @ 53 °F+ 62.5 GPM @ 45 °F)
  • 16.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Head2 = Head1(Flow2/ Flow1)2 Head2 = 20(.625/1)2 Head2 = 20(.3906 ) Head2 = 7.8
  • 17.
    COMMERCIAL BUILDING SERVICESFLOW THINKING ∆T = Load/ Flow X 500 ∆T = 250,000/62.5 X 500 ∆T = 8 Therefore, LWTcoil = 45 + 8 = 53
  • 18.
    COMMERCIAL BUILDING SERVICESFLOW THINKING RWT = (Flow1 X EWT + Flow2 X LWT)/ Flow1 + 2 RWT = (62.5 X 45 + 62.5 X 53)/125 RWT = 49
  • 19.
    COMMERCIAL BUILDING SERVICESFLOW THINKING 3-way Valve in Mid Position
  • 20.
    COMMERCIAL BUILDING SERVICESFLOW THINKING 1.Low return water temperatures. 2.Robs chilled water from other coils at part load conditions. 3.Increases flow in primary piping. 4.Adds additional chillers on line. 5.Chiller performance is reduced. 3-way Valve System Deficiencies
  • 21.
    COMMERCIAL BUILDING SERVICESFLOW THINKING 1.1 20 30 40 50 60 70 80 90 100 10 1.0 0.9 0.8 0.7 0.6 0.5 KW per Ton Percent Load Chiller Performance Curve
  • 22.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Pump Sizing • Select for full chiller flow • Head must be adequate for: – Chiller evaporator – Longest circuit – Coil – Three way valve – Air separator
  • 23.
    COMMERCIAL BUILDING SERVICESFLOW THINKING System Configuration Constant Volume
  • 24.
  • 25.
  • 26.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Primary – Secondary System Primary – Includes Chillers & Primary Pump. Circuit Constant water flow through the chiller is maintained and chilled water is produced Secondary – Chilled water is circulated to the Circuit demand area (load) by using Secondary pumps. Variable Volume Constant Speed
  • 27.
    COMMERCIAL BUILDING SERVICESFLOW THINKING PRIMARY - SECONDARY
  • 28.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Other Famous Names of Primary- Secondary Primary – Production Loop Secondary – Distribution Loop
  • 29.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Fundamental Idea
  • 30.
    COMMERCIAL BUILDING SERVICESFLOW THINKING No Secondary Flow
  • 31.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Primary = Secondary
  • 32.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Primary > Secondary
  • 33.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Primary < Secondary
  • 34.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Control Valve in Secondary
  • 35.
    COMMERCIAL BUILDING SERVICESFLOW THINKING • Use the flow of the largest chiller – Chiller staging at half of this flow is common • Head loss in common <1 1/2 ft – Distribution pipe size is often used where reductions would be inconvenient • Three pipe diameters between tees – Excessive length increases total head loss • Low velocities in system piping Common Pipe Design Criteria
  • 36.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Variable flow through coil Constant flow through system Three Way Valve Variable flow through coil Variable flow through system Two Way Valve Control Valve in Secondary
  • 37.
    COMMERCIAL BUILDING SERVICESFLOW THINKING PRIMARY – SECONDARY CIRCUIT Variable Volume Constant Speed
  • 38.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Head F1 F2 F3 H1 H2 H3 Flow Control Valves Change the Secondary System Curve
  • 39.
    COMMERCIAL BUILDING SERVICESFLOW THINKING % Flow 125 100 75 50 25 150 25 50 75 100 HD Varying differential pressure absorbed by control valve System resistance TDH of pump Pump curve Head Absorbed by 2-way Valves
  • 40.
    COMMERCIAL BUILDING SERVICESFLOW THINKING HP 125 100 75 50 25 150 25 50 75 100 % Design Flow Primary Pumps = V/V Secondary Pumps + Constant Flow Primary Pumps, only Pump Horsepower Comparison
  • 41.
    COMMERCIAL BUILDING SERVICESFLOW THINKING % Flow 90 80 70 60 50 40 30 20 10 0 10 100 90 80 70 60 50 40 30 20 100 110 120 130 140 150 Base Design HP % % Full Load (Design) HP Pump Over-haded by 150% Constant Flow, C/S Pump (3 Way Valve) Constant Flow, C/S Pump (3 Way Valve) C/S Pump (2 Way Valve) Pump HD Matched to System @ Design Flow C/S Pump (2 W ay Valve) Constant vs Variable Volume
  • 42.
  • 43.
  • 44.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Production = Distribution
  • 45.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Distribution > Production
  • 46.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Production > Distribution
  • 47.
    COMMERCIAL BUILDING SERVICESFLOW THINKING “Loading” a Chiller • A chiller is a heat transfer device. Like most equipment, it is most efficient at full load. • To “load” a chiller means: – Supply it with its rated flow of water – Insure that water is warm enough to permit removal of rated Btu without freezing the water
  • 48.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Chiller Performance Curve 1.1 20 30 40 50 60 70 80 90 100 10 1.0 0.9 0.8 0.7 0.6 0.5 KW per Ton Percent Load
  • 49.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Check Valve in Common?
  • 50.
    COMMERCIAL BUILDING SERVICESFLOW THINKING What can we do?
  • 51.
    COMMERCIAL BUILDING SERVICESFLOW THINKING What else can we do? Reset Supply Temperature • Lower chiller set point when mixing occurs to maintain a constant temperature to the system. • Expect increases in cost of chiller operation at lower set point: 1-3% per degree of reset. • Delays start of the next chiller.
  • 52.
    COMMERCIAL BUILDING SERVICESFLOW THINKING What else can we do? • Coils that are selected at higher supply temperatures will not be impaired by small changes. • Loads that require fixed temperatures may use a small chiller to reverse the effects of mixing.
  • 53.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Multiple Chillers
  • 54.
    COMMERCIAL BUILDING SERVICESFLOW THINKING 60/40 Chiller Split to Help Minimize Low Part Load Operation
  • 55.
    COMMERCIAL BUILDING SERVICESFLOW THINKING 0-10 30-40 60-70 90-100 0 5 10 15 20 25 30 0-10 30-40 60-70 90-100 % Time % Load Typical Load Profile
  • 56.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Three Unequally Sized Chillers
  • 57.
    COMMERCIAL BUILDING SERVICESFLOW THINKING % Load Time Approaching Flow = Load
  • 58.
  • 59.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Two Pipe Direct Return
  • 60.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Two Pipe Reverse Return
  • 61.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Primary-Secondary Pumping. • Simplest to install. • Simplest to operate. • Flexible in design for present and future. • Efficient to operate. • May over-pressurize near zones.
  • 62.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Primary-Secondary-Tertiary
  • 63.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Primary-Secondary-Tertiary Pumping. • Best piping flexibility. • Best expansion flexibility. • Provides hydraulic decoupling. • Efficient to operate. • May require added horsepower. • Requires additional pumps and piping. • Increased controls complexity.
  • 64.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Primary-Secondary-Tertiary Hybrid
  • 65.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Primary-Secondary-Tertiary Hybrid Pumping. • Low present horsepower. • Low future horsepower. • Good piping flexibility. • Good expansion flexibility. • Provides hydraulic decoupling. • May require added horsepower • Requires additional pumps and piping. • Increased controls complexity.
  • 66.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Primary-Secondary Zone Pumping
  • 67.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Primary-Secondary Zone Pumping. • Low ‘built out’ horsepower. • Low system head. • Increased control complexity. • Present horsepower total higher due to future needs. • Present pumps sized for future requirements. • Difficult to apply in retrofits projects.
  • 68.
  • 69.
  • 70.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Why Do We Need Variable Speed Secondary Pumps ??? •For Energy Saving…. •For better & optimise operation….
  • 71.
    COMMERCIAL BUILDING SERVICESFLOW THINKING How Do We Achieve This Reduction In Power Consumption ?? By Using Variable Frequency Drive and Logic controller with the Secondary Pumps….
  • 72.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Power Comparison at Reduced Speed
  • 73.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Basic Law which helps in achieving this – Affinity law 1. Flow2 = Flow1(Speed2/ Speed1) 2. Head2 = Head1(Speed2/ Speed1)2 3. BKW2 = BKW1(Speed2/ Speed1)3 If Diameter of Impeller is to be trimmed then instead of speed the same can be used in above formulas.
  • 74.
    COMMERCIAL BUILDING SERVICESFLOW THINKING 0 50 100 150 200 250 300 350 400 450 50 100 150 200 250 300 350 400 450 500 Motor Horsepower Annual Operating Cost $1000 $0.10/kWh Operating Cost
  • 75.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Head Flow Pump Curve System Curve System Curve as two way valves close Variable flow system
  • 76.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Q H Pump Curve System Curve at design flow System Curve at part load Increased head loss Energy savings offset
  • 77.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Head Flow Single Pump Pumps in Parallel System Curve Pumps in parallel
  • 78.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Horsepower % 100 90 80 70 60 50 40 30 20 10 00 10 20 30 40 50 60 70 80 90 100 Flow % Single Large Pump Two Parallel Pumps Single Parallel Pump Parallel pumping power savings
  • 79.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Theoretical Savings
  • 80.
    COMMERCIAL BUILDING SERVICESFLOW THINKING 100 % 90 % 80 % 70 % 60 % 50% 40 % 30 % 80 % 85 % 80 % 70 % 60 % 50 % 85 % % Speed Curves Constant Efficiency Curve % Efficiency Head, Feet GPM Establishing Efficiency Curves
  • 81.
    COMMERCIAL BUILDING SERVICESFLOW THINKING 750 900 1150 1450 1770 600 900 1150 1450 1770 600 A B C D E 4500 gpm @ 100 FT, 85.9 % Variable Speed Efficiencies
  • 82.
    COMMERCIAL BUILDING SERVICESFLOW THINKING “No Valve” System Curve Flow piping head loss curve Distribution Pump TDH Overall system curve Head 80 60 40 20 110 0 200 400 600 800 1000 1200 1400 1600 0 100 Set Point 25 FT Differential Head Maintained Across Load (Set Point)
  • 83.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Effect of Constant Set Point piping head loss curve Distribution Pump TDH Overall system curve Head 80 60 40 20 110 0 200 400 600 800 1000 1200 1400 1600 0 Flow 100 Control curve Set point, 25 FT
  • 84.
    COMMERCIAL BUILDING SERVICESFLOW THINKING 100% 75% 50% Flow Head Control Curve Variable Head Loss ∆P P1 P2 Control curve
  • 85.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Annual Operating Cost ($1000/year @ $0.10/kwh) 50 45 40 35 30 25 20 15 10 05 00 1000 2000 3000 4000 5000 Total Equivalent Pipe Length (feet) Single C/S Pump, No Overheading S i n g l e C / S P u m p , 2 0 0 % O v e r h e a d e d Variable Speed Pump Large systems, long pipe runs
  • 86.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Variable Head Loss Ratio Percent Design BHP % Flow 90 80 70 60 50 40 30 20 10 0 10 100 90 80 70 60 50 40 30 20 100 C/S, Constant Flow System Pump Head Matched to System at Design Flow C/S, Variable Flow V/S, 0% Variable Hd Loss, 100% Constant ∆ Hd V/S, 25% Variable Hd Loss, 75% Constant ∆ Hd V/S, 50% Variable Hd Loss, 50% Constant ∆ Hd V/S, 75% Variable Hd Loss, 25% Constant ∆ Hd V/S, 100% Variable Hd Loss, 0% Constant ∆ Hd Base
  • 87.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Variable Head Ratio w/ Overheading 90 80 70 60 50 40 30 20 10 0 10 100 90 80 70 60 50 40 30 20 100 110 120 130 140 150 Base Design HP % % Full Load (Design) HP Pump O’Headed by 150% Constant Flow, C/S Pump (3 Way Valve) Constant Flow, C/S Pump (3 Way Valve) C/S Pump (2 Way Valve) Pump HD Matched to System @ Design Flow * 25/75 Means: 25 % Variable HD Loss 75 % Constant HD Loss C/S Pump (2 Way Valve) V/S, 100% Constant HD V/S, 25/75* V/S, 50/50 V/S, 75/25 V/S, 100% Variable HD
  • 88.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Locations of Sensor Where to install the Sensor? What type of Sensor?
  • 89.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Chillers Primary Pumps Secondary Pumps Load Balancing Valve 2 – Way Valve Panel with PLC & VFD`s Air - Separator Common Single Point Pressure Sensing Single Point Pressure Sensor
  • 90.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Single Point Pressure Sensor Is Single Point Pressure Sensor Correct? Wrong !! Why? -Pump is a differential pressure device. -A single point is only influence by pressure. This is good for booster only. -In a closed loop system, system pressure rises due to thermal expansion, pumps will slow down. -When static pressure decrease, pumps will speed up. -This is self-defeating since now the pump speed is not influence by the system load changes, but rather by system water pressure. -Therefore, single pressure sensor are a misapplication in a closed loop HVAC system.
  • 91.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Chillers Primary Pumps Secondary Pumps Load Balancing Valve 2 – Way Valve Panel with PLC & VFD`s Air - Separator Common Primary - Secondary Circuit With Variable Speed Secondary Pumps DPT Single Point Differential Pressure Sensor
  • 92.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Opening/Closing of 2- Way Valve -Signal from the sensor, installed at load regulates the valve opening & closing. -This way differential across 2-way valve also changes & accordingly output signal is given to PLC. ` ` ` Temperature Sensor Load Output to PFU from DPT 2 Way Valve Control
  • 93.
    Question: Can we putthe DPT across coil alone?
  • 94.
  • 95.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Primary - Secondary Circuit With Variable Speed Secondary Pumps Single Point Differential Pressure Sensor To Maximize energy system, we must maximize the variable head loss in the system. This is done by locating the sensor at the most remote zone ( hydraulically) in the system.
  • 96.
    COMMERCIAL BUILDING SERVICESFLOW THINKING piping head loss curve Distribution Pump TDH Overall system curve Ft Hd 80 60 40 20 110 0 200 400 600 800 1000 1200 1400 1600 0 Flow, gpm 100 Control curve Set point, 25 FT System Control Curve
  • 97.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Variable vs Constant Head Loss
  • 98.
    COMMERCIAL BUILDING SERVICESFLOW THINKING The “Active Zone” • Zone set points do not have to be the same. • Pump controller scans all zones often, comparing process variable to set point in each case. • Pumps are controlled to satisfy the worst case. • What happens to the rest of the zones?
  • 99.
    COMMERCIAL BUILDING SERVICESFLOW THINKING PFU PMU 4 – 20 mA Set Value From Field Sensor (DPT) PFU – Pump Functional Unit PMU – Pump Management Unit Basic Concept Output To VFD/Pump
  • 100.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Chillers Secondary Pumps Balancing Valve DPT DPT Common Panel with PLC & VFD`s Load Different Sensor Signal To Common PFU Panel Multi Point Differential Pressure Sensor
  • 101.
    COMMERCIAL BUILDING SERVICESFLOW THINKING PFU PMU Set Value Multiple Process Signals From Field Sensors POSSIBILITY OF MULTIPLE PROCESS SIGNALS FROM DIFFERENT ZONES All zones can have different set values Module VFD VFD Multi Point Differential Pressure Sensor
  • 102.
    COMMERCIAL BUILDING SERVICESFLOW THINKING PFU PMU Set Value Multiple Process Signals From Field Sensors POSSIBILITY OF MULTIPLE PROCESS SIGNALS FROM DIFFERENT ZONES All zones can have different set values Signal Comparator VFD VFD Multi Point Differential Pressure Sensor Signal Comparator 4 – 20 mA Sig
  • 103.
    COMMERCIAL BUILDING SERVICESFLOW THINKING HVAC Control System DPT Signal Comparator
  • 104.
    COMMERCIAL BUILDING SERVICESFLOW THINKING HVAC Control System DPT Signal Comparator - High and Low Signal Selections - Signal Averaging - High/Low Limit Control The module has the addition following features : 1) LED status indications 2) Accepts voltage or milliamp input signal 3) DIP switch-selectable operating modes 4) Accepts 24 VAC/DC power
  • 105.
    COMMERCIAL BUILDING SERVICESFLOW THINKING HVAC Control System DPT Signal Comparator Benefits 1) We are able to supply VFD systems with multiple inputs signals ranges to compete with our competitors. 2) We are able to use Grundfos PFU 2000 as the main processor to control the full system operations. 3) We will be minimising outsourcing or external controller in order to serve the HVAC market. 4) The MM allows us to integrate into the system multiple sensor control at a more cost effective price.
  • 106.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Other Types of Systems HVAC System
  • 107.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Chillers Primary Pumps Balancing Valve Secondary Pumps Air - Separator Expansion Tank Load Panel with PLC & VFD`s Common DPT 2 – Way Valve DPT Separate System for Each Zone
  • 108.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Systems In Multi - Zones Two options: 1. Separate Systems can be used for different zones. So each zone will have its own sensor. 2. Signal from different zone sensors is given to the common PFU and most deviated signal, from the set point, is given as output. Separate System for Each Zone
  • 109.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Chillers Primary Pumps Balancing Valve Air - Separator Expansion Tank Load Common DPT 2 – Way Valve DPT VFD pumps For Each Zone E-pumps E-pumps Tertiary Pumping System Secondary Pump
  • 110.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Reverse Return Pumping Load Air - Separator Chillers Primary Pumps Secondary Pumps Balancing Valve Panel with PLC & VFD`s Common DPT
  • 111.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Reverse Return Pumping Benefits : 1) Equalize the pressure drops of each zone. 2) Selections of the sensor becomes easier. 3) If load are similar or symmetrical, 1 centrally located sensor is adequate. 4) As in direct return system, multiple sensor can still provide a benefit to the end user.
  • 112.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Type of VFD Systems
  • 113.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Possible Options of Variable Speed panels Type ME - Multiple Pumps & Multiple VFDs. Type MF - Common VFD for Multiple Pumps.
  • 114.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Signal from Field Sensor(s) (DPT) Panel with PFU & PMU VFD - 1 VFD - 2 Secondary Pumps System with Multi Pumps & Multi VFDs
  • 115.
    COMMERCIAL BUILDING SERVICESFLOW THINKING Signal from Field Sensor(s) (DPT) VFD Panel with PFU & PMU Secondary Pumps System with Common VFD for All Pumps
  • 116.
    COMMERCIAL BUILDING SERVICESFLOW THINKING APPROVAL FROM INTERNATIONAL AGENCIES Approval from – CE, U/L Conforms to - Electromagnetic compatibility (89/336/EEC) to standard EN 50 081 – 1 and EN 50 082 – 2 and Electrical equipment design 73/23/EEC standard to EN 60 204-1.
  • 117.
    COMMERCIAL BUILDING SERVICESFLOW THINKING PFU PMU Single PMU For Control of 8 Zones/Pumps PFU
  • 118.
    COMMERCIAL BUILDING SERVICESFLOW THINKING PFU PMU Single PMU For Control of 8 Zones/Pumps PFU PFU PFU
  • 119.