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A Conceptual Framework for
Industry 4.0
Introduction
Main Concepts and Components of Industry 4.0
State of Art
For successful system adaptation to Industry 4.0, three features
should be taken into account:
(1) horizontal integration via value chains,
(2) vertical integration and networking of manufacturing or
service systems, and
(3) end to-end engineering of the overall value chain
Vertical integration requires the intelligent
cross-linking and digitalization of business units in different
hierarchal levels within the organization. Therefore, vertical
integration enables preferably transformation to
smart factory in a highly flexible way and provides the
production of small lot sizes and more customized products
with acceptable levels of profitability.
Supportive Technologies
• Adaptive robotics
• The general characteristics of these applications are
given in the following:
• • Networked via Ethernet or Wi-Fi for high speed data
transmission
• • Easy integration in existing machinery
communication systems
• • Optical and image processing of part positioning
• • Integrated robot controller
• • Memory based or case based learning mechanism.
• Embedded systems (Cyber physical
infrastructure)
• can be explained as supportive technology for
• the organization and coordination of
networking systems between its physical
• infrastructure and computational capabilities.
In this respect, physical and digital
• tools should be integrated and connected with
other devices in order to achieve
• decentralized actions.
Embedded systems (Cyber physical
infrastructure)
• Additive manufacturing
• Cloud technologies
• Virtualization technologies (Virtual Reality
(VR) and Augmented Reality (AR))
• Simulation
• Data Analytics and Artificial Intelligence
• Communication and Networking (Industrial
Internet)
• RTLS and RFID technologies
• Cyber security
• Sensors and actuators
• Mobile technologies
Virtualization technologies (Virtual Reality (VR) and
Augmented Reality (AR))
RTLS and RFID technologies
• radio-frequency identification (RFID) and real
time location systems (RTLS) may
• generate value in manufacturing and logistics
operations
• described the basic concepts of real time
monitoring systems in the following way:
• Identification—especially RFID with single and
bulk reading
• Locating—RTLS like GPS and others
• Sensing—e.g. temperature and humidity sensors.
Proposed Framework for Industry 4.0.
The main motivation of Industry 4.0 is the
connection and integration of manufacturing
and service systems to provide effectiveness,
adaptability, cooperation,coordination and
efficiency, as realized from design principles
Therefore, correlation between design principles
and existing technologies is explained in Table
for better understanding of proposed
framework.
General framework for Industry 4.0

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Chapter 2 A Conceptual Framework for Industry 4.0 2.pptx

  • 1. A Conceptual Framework for Industry 4.0
  • 3. Main Concepts and Components of Industry 4.0
  • 4. State of Art For successful system adaptation to Industry 4.0, three features should be taken into account: (1) horizontal integration via value chains, (2) vertical integration and networking of manufacturing or service systems, and (3) end to-end engineering of the overall value chain Vertical integration requires the intelligent cross-linking and digitalization of business units in different hierarchal levels within the organization. Therefore, vertical integration enables preferably transformation to smart factory in a highly flexible way and provides the production of small lot sizes and more customized products with acceptable levels of profitability.
  • 5. Supportive Technologies • Adaptive robotics • The general characteristics of these applications are given in the following: • • Networked via Ethernet or Wi-Fi for high speed data transmission • • Easy integration in existing machinery communication systems • • Optical and image processing of part positioning • • Integrated robot controller • • Memory based or case based learning mechanism.
  • 6. • Embedded systems (Cyber physical infrastructure) • can be explained as supportive technology for • the organization and coordination of networking systems between its physical • infrastructure and computational capabilities. In this respect, physical and digital • tools should be integrated and connected with other devices in order to achieve • decentralized actions.
  • 7. Embedded systems (Cyber physical infrastructure)
  • 8. • Additive manufacturing • Cloud technologies • Virtualization technologies (Virtual Reality (VR) and Augmented Reality (AR)) • Simulation • Data Analytics and Artificial Intelligence • Communication and Networking (Industrial Internet) • RTLS and RFID technologies
  • 9. • Cyber security • Sensors and actuators • Mobile technologies
  • 10. Virtualization technologies (Virtual Reality (VR) and Augmented Reality (AR))
  • 11. RTLS and RFID technologies • radio-frequency identification (RFID) and real time location systems (RTLS) may • generate value in manufacturing and logistics operations • described the basic concepts of real time monitoring systems in the following way: • Identification—especially RFID with single and bulk reading • Locating—RTLS like GPS and others • Sensing—e.g. temperature and humidity sensors.
  • 12. Proposed Framework for Industry 4.0. The main motivation of Industry 4.0 is the connection and integration of manufacturing and service systems to provide effectiveness, adaptability, cooperation,coordination and efficiency, as realized from design principles Therefore, correlation between design principles and existing technologies is explained in Table for better understanding of proposed framework.
  • 13.
  • 14. General framework for Industry 4.0