Change Control and Configuration Management

          IVT 18th Annual Validation Week
                     R. Hinkel
Agenda	
  
•  Change Control
   –    What is it?
   –    Change or No Change
   –    Why Do you Care?
   –    How Many Do You Have?
   –    How Many Is Too Many
   –    Musts

•  Configuration Management
   –    What is it?
   –    Why Do You Care?
   –    Examples
   –    Where is it Found?
   –    Musts
Change	
  Control	
  –	
  What	
  Is	
  it?	
  
•  Defini6on	
  –	
  A	
  formal	
  process	
  used	
  to	
  ensure	
  that	
  changes	
  
     to	
  a	
  product	
  or	
  system	
  are	
  introduced	
  in	
  a	
  controlled	
  and	
  
     coordinated	
  manner.	
  	
  
•    Addi6ons	
  
•    Dele6ons	
  
•    Modifica6ons	
  
•    Re6re	
  
Change	
  Control	
  (Change	
  or	
  No	
  
                   Change)	
  
•  Are	
  the	
  Following	
  Changes	
  or	
  No	
  Changes	
  
   –  Replacing	
  Like	
  for	
  Like	
  Equipment	
  
   –  Upda6ng	
  SoKware	
  
   –  Removing	
  a	
  User	
  from	
  a	
  IT	
  System	
  
   –  Changing	
  Filters	
  (Different	
  Material	
  Composi6on)	
  
   –  Your	
  Examples…	
  
•  Recommenda6on:	
  	
  Include	
  Rules	
  (Examples)	
  
   in	
  your	
  Change	
  Control	
  SOP.	
  
Change	
  Control	
  –	
  Why	
  Do	
  You	
  Care?	
  
•  Change	
  Costs	
  Money	
  
    –  Takes	
  Time	
  
    –  Takes	
  Resources	
  
•  May	
  Cause	
  Confusion	
  
    –  May	
  Impact	
  Morale	
  
•  What	
  is	
  Your	
  Company’s	
  Tolerance?	
  
    –  Resources	
  Available	
  to	
  Make	
  Changes	
  
    –  Response	
  to	
  Customer	
  Needs	
  /	
  Wants	
  
•  It’s	
  the	
  Law	
  
•  Change	
  Control	
  Can	
  Either	
  Help	
  or	
  Hurt	
  Your	
  
   Reputa6on	
  
Change	
  Control	
  -­‐	
  How	
  Many	
  Do	
  You	
  
                  Have?	
  
•  Companies	
  Rarely	
  Just	
  Have	
  One	
  
•  Examples	
  
   –  Document	
  Control	
  
   –  Engineering	
  Control	
  
   –  Design	
  Control	
  
   –  IT	
  Change	
  Control	
  
•  How	
  Many	
  Does	
  Your	
  Company	
  Have?	
  
•  Recommenda6on:	
  	
  Op6mize	
  the	
  Number	
  of	
  
   Change	
  Process.	
  
Change	
  Control	
  –	
  How	
  Many	
  Is	
  Too	
  
                  Many?	
  
•  Depends	
  on:	
  
    –  Do	
  the	
  Processes	
  “Talk”	
  to	
  One	
  Another	
  
    –  Are	
  the	
  Processes	
  Documented	
  and	
  Controlled	
  
       Preven6ng:	
  
        •  Overlap	
  
        •  User	
  Community	
  Confusion	
  
        •  Some	
  Changes	
  Not	
  Being	
  Captured	
  
    –  What	
  Is	
  the	
  Rela6onship	
  Between	
  Processes	
  
        •  Peer	
  to	
  Peer	
  
        •  Parent	
  to	
  Child	
  
        •  Other	
  Quality	
  Processes	
  (CAPA,	
  Devia6ons,	
  etc…)	
  
Change	
  Control	
  –	
  Musts	
  
•  Define	
  and	
  Control	
  Your	
  Change	
  Processes	
  
   –  Scope	
  
   –  Document	
  the	
  Process	
  (Flow	
  Charts	
  are	
  Helpful)	
  
   –  Rela6onship	
  With	
  Other	
  Processes	
  
   –  Metrics	
  
   –  Timelines	
  
   –  Deadline	
  Extension	
  Process	
  
•  Guidance	
  to	
  User	
  Community	
  
   –  What	
  Process	
  to	
  Use	
  When	
  
   –  Examples	
  (What	
  is	
  /	
  What	
  is	
  Not	
  a	
  Change)	
  
   –  Set	
  Wriben	
  Rules	
  
Configura6on	
  Management	
  –	
  What	
  is	
  
                       it?	
  
                        	
  
•  (CM)	
  is	
  a	
  process	
  for	
  establishing	
  and	
  maintaining	
  
   consistency	
  of	
  a	
  product’s	
  performance	
  and	
  
   func6onal	
  and	
  physical	
  abributes	
  with	
  its	
  
   requirements,	
  design	
  and	
  opera6onal	
  
   informa6on	
  throughout	
  its	
  life. 	
   1-­‐-­‐Wikipedia




•  Product	
  =	
  Equipment	
  ,	
  Systems,	
  SoKware,	
  etc…	
  

	
  	
  
Configura6on	
  Management	
  –	
  Why	
  Do	
  
             You	
  Care?	
  
                    	
  
•  Unregulated	
  Configura6ons	
  Changes	
  Can	
  Lead	
  
   to	
  “Surprises”	
  
   –  Loss	
  of	
  Service	
  
   –  Security	
  Breaches	
  
   –  Can	
  You	
  Name	
  Some?	
  
•  Properly	
  Maintaining	
  Configura6ons	
  Requires	
  
   Money	
  (Time,	
  Resources)	
  
Configura6on	
  Management	
  -­‐	
  Examples	
  
                  	
  
•  Car	
  Radio	
  Pre-­‐set	
  Sta6ons	
  
•  Car	
  Mirror	
  Seengs	
  
•  Security	
  Profiles	
  
•  SoKware	
  Configura6on	
  “Turning	
  On	
  /	
  Off”	
  
   func6onality	
  and	
  features	
  
•  Can	
  You	
  Name	
  Some	
  Examples?	
  
 
  	
  Configura6on	
  Management	
  –	
  Where	
  
                    is	
  it	
  Found?	
  	
  
                                 	
  
•  Within	
  Valida6on	
  Documenta6on	
  (IQ,	
  OQ,	
  PQ)	
  
•    Within	
  Engineering	
  Documenta6on	
  
•    Within	
  Design	
  Documenta6on	
  
•    Within	
  Separate	
  CM	
  system	
  
•    Within	
  the	
  System	
  SoKware	
  
•    Can	
  You	
  Name	
  Any	
  Others?	
  
Configura6on	
  Management	
  –	
  Musts	
  
•  Must	
  Know	
  Where	
  They	
  are	
  Documented?	
  
•  Must	
  Have	
  Them	
  Under	
  Change	
  Management	
  
•  Must	
  be	
  able	
  to	
  Link	
  Configura6on	
  Seengs	
  to	
  
   Tes6ng.	
  
•  Must	
  Understand	
  the	
  Rela6onship	
  Between	
  
   Different	
  Configura6on	
  Seengs	
  within	
  a	
  
   System	
  
 
Thank You!

Change control and configuration

  • 1.
    Change Control andConfiguration Management IVT 18th Annual Validation Week R. Hinkel
  • 2.
    Agenda   •  ChangeControl –  What is it? –  Change or No Change –  Why Do you Care? –  How Many Do You Have? –  How Many Is Too Many –  Musts •  Configuration Management –  What is it? –  Why Do You Care? –  Examples –  Where is it Found? –  Musts
  • 3.
    Change  Control  –  What  Is  it?   •  Defini6on  –  A  formal  process  used  to  ensure  that  changes   to  a  product  or  system  are  introduced  in  a  controlled  and   coordinated  manner.     •  Addi6ons   •  Dele6ons   •  Modifica6ons   •  Re6re  
  • 4.
    Change  Control  (Change  or  No   Change)   •  Are  the  Following  Changes  or  No  Changes   –  Replacing  Like  for  Like  Equipment   –  Upda6ng  SoKware   –  Removing  a  User  from  a  IT  System   –  Changing  Filters  (Different  Material  Composi6on)   –  Your  Examples…   •  Recommenda6on:    Include  Rules  (Examples)   in  your  Change  Control  SOP.  
  • 5.
    Change  Control  –  Why  Do  You  Care?   •  Change  Costs  Money   –  Takes  Time   –  Takes  Resources   •  May  Cause  Confusion   –  May  Impact  Morale   •  What  is  Your  Company’s  Tolerance?   –  Resources  Available  to  Make  Changes   –  Response  to  Customer  Needs  /  Wants   •  It’s  the  Law   •  Change  Control  Can  Either  Help  or  Hurt  Your   Reputa6on  
  • 6.
    Change  Control  -­‐  How  Many  Do  You   Have?   •  Companies  Rarely  Just  Have  One   •  Examples   –  Document  Control   –  Engineering  Control   –  Design  Control   –  IT  Change  Control   •  How  Many  Does  Your  Company  Have?   •  Recommenda6on:    Op6mize  the  Number  of   Change  Process.  
  • 7.
    Change  Control  –  How  Many  Is  Too   Many?   •  Depends  on:   –  Do  the  Processes  “Talk”  to  One  Another   –  Are  the  Processes  Documented  and  Controlled   Preven6ng:   •  Overlap   •  User  Community  Confusion   •  Some  Changes  Not  Being  Captured   –  What  Is  the  Rela6onship  Between  Processes   •  Peer  to  Peer   •  Parent  to  Child   •  Other  Quality  Processes  (CAPA,  Devia6ons,  etc…)  
  • 8.
    Change  Control  –  Musts   •  Define  and  Control  Your  Change  Processes   –  Scope   –  Document  the  Process  (Flow  Charts  are  Helpful)   –  Rela6onship  With  Other  Processes   –  Metrics   –  Timelines   –  Deadline  Extension  Process   •  Guidance  to  User  Community   –  What  Process  to  Use  When   –  Examples  (What  is  /  What  is  Not  a  Change)   –  Set  Wriben  Rules  
  • 9.
    Configura6on  Management  –  What  is   it?     •  (CM)  is  a  process  for  establishing  and  maintaining   consistency  of  a  product’s  performance  and   func6onal  and  physical  abributes  with  its   requirements,  design  and  opera6onal   informa6on  throughout  its  life.   1-­‐-­‐Wikipedia •  Product  =  Equipment  ,  Systems,  SoKware,  etc…      
  • 10.
    Configura6on  Management  –  Why  Do   You  Care?     •  Unregulated  Configura6ons  Changes  Can  Lead   to  “Surprises”   –  Loss  of  Service   –  Security  Breaches   –  Can  You  Name  Some?   •  Properly  Maintaining  Configura6ons  Requires   Money  (Time,  Resources)  
  • 11.
    Configura6on  Management  -­‐  Examples     •  Car  Radio  Pre-­‐set  Sta6ons   •  Car  Mirror  Seengs   •  Security  Profiles   •  SoKware  Configura6on  “Turning  On  /  Off”   func6onality  and  features   •  Can  You  Name  Some  Examples?  
  • 12.
       Configura6on  Management  –  Where   is  it  Found?       •  Within  Valida6on  Documenta6on  (IQ,  OQ,  PQ)   •  Within  Engineering  Documenta6on   •  Within  Design  Documenta6on   •  Within  Separate  CM  system   •  Within  the  System  SoKware   •  Can  You  Name  Any  Others?  
  • 13.
    Configura6on  Management  –  Musts   •  Must  Know  Where  They  are  Documented?   •  Must  Have  Them  Under  Change  Management   •  Must  be  able  to  Link  Configura6on  Seengs  to   Tes6ng.   •  Must  Understand  the  Rela6onship  Between   Different  Configura6on  Seengs  within  a   System  
  • 14.