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5. Sustained Release Dosage
Forms
Berhanemeskel W.G, Asst. Prof.
Department of Pharmaceutics
School of Pharmacy
College of Medicine and Health Sciences
University of Gondar
May 2009
1
Outline
5.1. Introduction
5.2. Theory and Design
5.3. Implementation of Design
5.4. Practical Formulation
2
5.1. Introduction
The basic goals of therapy is
1. To achieve a steady-state blood or tissue level
that is therapeutically effective and nontoxic for
an extended period of time.
– This objective can be accomplished by maximizing
drug availability. This can be done by increasing the
drug absorption.
2. To optimize dosage form design so that a
measure of control of the therapeutic effect is
achieved
3. Maximizing drug availability
3
Objectives of drug delivery
The two aspects most important to drug
delivery.
1. Spatial Placement:- relates to targeting a
drug to a specific organ or tissue.
2. Temporal Placement:- refers to the
controlling the rate of the drug delivery to
the target tissues.
4
Convention Drug therapy
5
Convention Drug therapy (2)
 Convention drug therapy is of short duration
of action.
 This is due to the inability of conventional
dosage forms to control temporal delivery.
 If an attempt is made to maintain drug blood
levels in the therapeutic range for longer
period of time
 For e.g. By increasing the dose, then toxic level
may be produced at early times.
6
Problems with conventional drug
therapy
• If the dosing intervals is not appropriate for
the biological half life of the drug, large
“peaks” and “valleys” in drug blood level may
results.
• The drug blood level may not be within the
therapeutics range at sufficiently early time.
• Patient noncompliance with multiple dosing
regimen.
7
Sustained Release
• The conventional dosage forms
– Dosage form -> Absorption pool -> Target pool
– The rate of absorption is rate limiting step
• Sustained Release
– Dosage form -> Target pool -> -
– The release of the drug from the dosage from is
rate limiting step.
8
Classification
• No immediate –release delivery systems may
classified as follows:-
– Delayed release
– Sustained release
• Controlled
• Prolonged
– Site specific release
– Receptor release
9
• Delayed release:- system uses repetitive
intermitted dosing of a drug from one or more
immediate release units incorporated in a
single dosage form.
• Sustained Release:- includes any drug delivery
system that achieves slow release of drug over
and extended period of time.
• Site specific:- targeting the drug effectively to
a certain biological location.
10
Potential advantages of sustained release
• Avoid patient compliance problem
• Employ less total drug
– Minimizing or eliminate local side effects.
– Minimizing or eliminate systemic side effects.
– Minimize drug accumulation.
• Improve the efficiency of the treatment
– Cure or control condition more promptly
– Reduce the fluctuation in drug level.
– Improves bioavailability
• Economy
11
Limitations of SRDFs
• Prompt termination of the medication is
difficult (e.g. if there is technological failure)
• Less flexibility in adjusting dosage regimen
(already fixed)- SRDF is designed for normal
population
• Economic factors (expensive)
• Not all drugs are amenable for SRDFs
12
Unsuitable Characteristics of drugs for per
oral SRDF
• Drugs not effectively absorbed in the lower
intestine
• Short biologic half life (<1hr)
• Long biological half life (>12hrs)
• Drugs with low therapeutic indices
• Precise dosage titrated to individual patients is
required
13
Requirements for SRDF
 Must know pharmacokinetics of the dosage
form
 Blood level is well correlated with
pharmacologic effect
 Therapeutic dosage range
14
5.2. Theory and Design
Pharmacokinetic models
MD LD
DF
LDi
Kr
TM
Absorption site Body compartment
Central blood
Peripheral tissues
Ka Ke
Where
• TM - the time starts to release maintenance dose (MD)
• Kr- rate constant of release
• MD- maintenance dose
• LD- loading dose 15
In pharmacokinetic model of peroral SRDF
• Measurement of drug blood level are
assumed to correlate with therapeutic effect
• Drug kinetics are assumed to adequately
approx. by a one body compartment model
• Drug distribution is sufficiently rapid so that a
steady state is immediately attained between
the central and peripheral compartment
16
Blood level time profile (Ideal SRDFs)
MSL
MEL
Cp
Loading Dose
Maintenance Dose
Tp Time h
17
Theoretical treatment of SRDFs
• A system in which drug is released by
– Zero order or
– First order with or with out LD
18
5.3. Implementation of design
Basically there are two approaches
1. Based on drug modification
2. Based on dosage form modification
19
Approaches based on drug
modifications
• Are methods based on modification of the
physical and or chemical properties of the drug
• The physicochemical properties of a drug may be
altered through
1. Drug - complex formation
2. Drug – adsorbate preparation
3. Prodrug synthesis
• These techniques are possible only with drug
moieties containing appropriate functional
groups (e.g. acidic or basic)
20
Advantages
• The approach to sustained release is
independent of the dosage form design
• Thus, drugs modified may be formulated as
liquid, suspensions, capsules or tablets
• Loading doses of unmodified drug may be
incorporated in formulations that are
ordinarily formulated to release both
unmodified and modified drugs without
significant delay
21
Mechanisms of SR based on drug modification
Drug complex
DC solid DC solution D
Drug-Adsorbate
AD solid D
Prodrug
PD solid PD solution PD plasma D
Dissolution Dissociation Absorption
Desorption Absorption
Dissolution
Absorption Metabolism
22
Approaches based on dosage form modification
• Formulations based on modification of the physicochemical
properties of these dosage forms can be classed into three
product types:
1. Encapsulated slow release beads or granules
2. Tabletted mixed or slow release granulations
3. Slow release (core) tablets
• Fabrication of tablets allows for direct incorporation of loading
doses by
– Multilayered or
– Press coated tablets
• Encapsulated sustained release dosage forms have two specific
advantages over core tablet designs
– Undisintegrated tablets may remain in the stomach for extended periods
of time but not in encapsulated SR
– There is statistical assurance of drug release with encapsulated forms
since release of drug by a significant fraction from the granules is highly
probable 23
Mechanisms in retarding drug release
• Two general principles are involved in
retarding drug release from most
practical SR formulations involving
dosage for modification
1. Embedded matrix
2. Barrier principles
24
Embedded Matrix
• Drug is dispersed in a matrix of retardant material
which may be encapsulated in particulate form or
compressed in to tablets.
• Release is controlled by a combination of several
physical processes.
• These includes:
1. Permeation of the matrix by water
2. Leaching (extraction or diffusion) of drug from the
matrix
3. Erosion of matrix material
• Matrices may be prepared from insoluble or
erodible materials
25
Diffusion in Porous Systems
Swellable Hydrogel Systems
26
Barrier Method
• It implies that a layer of retardant material is
imposed between a drug and the elution
medium.
• Drug release results
1. From diffusion of drug through the barrier
2. Permeation of the barrier by moisture or
3. Erosion of the barrier
27
C
D Where
A – drug diffusion through
Barrier
B- Permeation of barrier by
elution media followed by
drug diffusion
C- Erosion of barrier and
release drug
D – Rupture of barrier as a
result of permeation of
elusion media
28
Product Evaluation and Testing
1. In vitro measurement of drug availability
• Dissolution testing methods
2. In vivo measurement of drug availability
• Validation of SR products designs can be
achieved only by in vivo testing
• Basic objective is to establish the bioequivalence
of the product for which a controlled release
claim is to be made with conventional dosage
forms of formulated drug
29

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Ch 5 sustained release dosage forms industrial pharmacy

  • 1. 5. Sustained Release Dosage Forms Berhanemeskel W.G, Asst. Prof. Department of Pharmaceutics School of Pharmacy College of Medicine and Health Sciences University of Gondar May 2009 1
  • 2. Outline 5.1. Introduction 5.2. Theory and Design 5.3. Implementation of Design 5.4. Practical Formulation 2
  • 3. 5.1. Introduction The basic goals of therapy is 1. To achieve a steady-state blood or tissue level that is therapeutically effective and nontoxic for an extended period of time. – This objective can be accomplished by maximizing drug availability. This can be done by increasing the drug absorption. 2. To optimize dosage form design so that a measure of control of the therapeutic effect is achieved 3. Maximizing drug availability 3
  • 4. Objectives of drug delivery The two aspects most important to drug delivery. 1. Spatial Placement:- relates to targeting a drug to a specific organ or tissue. 2. Temporal Placement:- refers to the controlling the rate of the drug delivery to the target tissues. 4
  • 6. Convention Drug therapy (2)  Convention drug therapy is of short duration of action.  This is due to the inability of conventional dosage forms to control temporal delivery.  If an attempt is made to maintain drug blood levels in the therapeutic range for longer period of time  For e.g. By increasing the dose, then toxic level may be produced at early times. 6
  • 7. Problems with conventional drug therapy • If the dosing intervals is not appropriate for the biological half life of the drug, large “peaks” and “valleys” in drug blood level may results. • The drug blood level may not be within the therapeutics range at sufficiently early time. • Patient noncompliance with multiple dosing regimen. 7
  • 8. Sustained Release • The conventional dosage forms – Dosage form -> Absorption pool -> Target pool – The rate of absorption is rate limiting step • Sustained Release – Dosage form -> Target pool -> - – The release of the drug from the dosage from is rate limiting step. 8
  • 9. Classification • No immediate –release delivery systems may classified as follows:- – Delayed release – Sustained release • Controlled • Prolonged – Site specific release – Receptor release 9
  • 10. • Delayed release:- system uses repetitive intermitted dosing of a drug from one or more immediate release units incorporated in a single dosage form. • Sustained Release:- includes any drug delivery system that achieves slow release of drug over and extended period of time. • Site specific:- targeting the drug effectively to a certain biological location. 10
  • 11. Potential advantages of sustained release • Avoid patient compliance problem • Employ less total drug – Minimizing or eliminate local side effects. – Minimizing or eliminate systemic side effects. – Minimize drug accumulation. • Improve the efficiency of the treatment – Cure or control condition more promptly – Reduce the fluctuation in drug level. – Improves bioavailability • Economy 11
  • 12. Limitations of SRDFs • Prompt termination of the medication is difficult (e.g. if there is technological failure) • Less flexibility in adjusting dosage regimen (already fixed)- SRDF is designed for normal population • Economic factors (expensive) • Not all drugs are amenable for SRDFs 12
  • 13. Unsuitable Characteristics of drugs for per oral SRDF • Drugs not effectively absorbed in the lower intestine • Short biologic half life (<1hr) • Long biological half life (>12hrs) • Drugs with low therapeutic indices • Precise dosage titrated to individual patients is required 13
  • 14. Requirements for SRDF  Must know pharmacokinetics of the dosage form  Blood level is well correlated with pharmacologic effect  Therapeutic dosage range 14
  • 15. 5.2. Theory and Design Pharmacokinetic models MD LD DF LDi Kr TM Absorption site Body compartment Central blood Peripheral tissues Ka Ke Where • TM - the time starts to release maintenance dose (MD) • Kr- rate constant of release • MD- maintenance dose • LD- loading dose 15
  • 16. In pharmacokinetic model of peroral SRDF • Measurement of drug blood level are assumed to correlate with therapeutic effect • Drug kinetics are assumed to adequately approx. by a one body compartment model • Drug distribution is sufficiently rapid so that a steady state is immediately attained between the central and peripheral compartment 16
  • 17. Blood level time profile (Ideal SRDFs) MSL MEL Cp Loading Dose Maintenance Dose Tp Time h 17
  • 18. Theoretical treatment of SRDFs • A system in which drug is released by – Zero order or – First order with or with out LD 18
  • 19. 5.3. Implementation of design Basically there are two approaches 1. Based on drug modification 2. Based on dosage form modification 19
  • 20. Approaches based on drug modifications • Are methods based on modification of the physical and or chemical properties of the drug • The physicochemical properties of a drug may be altered through 1. Drug - complex formation 2. Drug – adsorbate preparation 3. Prodrug synthesis • These techniques are possible only with drug moieties containing appropriate functional groups (e.g. acidic or basic) 20
  • 21. Advantages • The approach to sustained release is independent of the dosage form design • Thus, drugs modified may be formulated as liquid, suspensions, capsules or tablets • Loading doses of unmodified drug may be incorporated in formulations that are ordinarily formulated to release both unmodified and modified drugs without significant delay 21
  • 22. Mechanisms of SR based on drug modification Drug complex DC solid DC solution D Drug-Adsorbate AD solid D Prodrug PD solid PD solution PD plasma D Dissolution Dissociation Absorption Desorption Absorption Dissolution Absorption Metabolism 22
  • 23. Approaches based on dosage form modification • Formulations based on modification of the physicochemical properties of these dosage forms can be classed into three product types: 1. Encapsulated slow release beads or granules 2. Tabletted mixed or slow release granulations 3. Slow release (core) tablets • Fabrication of tablets allows for direct incorporation of loading doses by – Multilayered or – Press coated tablets • Encapsulated sustained release dosage forms have two specific advantages over core tablet designs – Undisintegrated tablets may remain in the stomach for extended periods of time but not in encapsulated SR – There is statistical assurance of drug release with encapsulated forms since release of drug by a significant fraction from the granules is highly probable 23
  • 24. Mechanisms in retarding drug release • Two general principles are involved in retarding drug release from most practical SR formulations involving dosage for modification 1. Embedded matrix 2. Barrier principles 24
  • 25. Embedded Matrix • Drug is dispersed in a matrix of retardant material which may be encapsulated in particulate form or compressed in to tablets. • Release is controlled by a combination of several physical processes. • These includes: 1. Permeation of the matrix by water 2. Leaching (extraction or diffusion) of drug from the matrix 3. Erosion of matrix material • Matrices may be prepared from insoluble or erodible materials 25
  • 26. Diffusion in Porous Systems Swellable Hydrogel Systems 26
  • 27. Barrier Method • It implies that a layer of retardant material is imposed between a drug and the elution medium. • Drug release results 1. From diffusion of drug through the barrier 2. Permeation of the barrier by moisture or 3. Erosion of the barrier 27
  • 28. C D Where A – drug diffusion through Barrier B- Permeation of barrier by elution media followed by drug diffusion C- Erosion of barrier and release drug D – Rupture of barrier as a result of permeation of elusion media 28
  • 29. Product Evaluation and Testing 1. In vitro measurement of drug availability • Dissolution testing methods 2. In vivo measurement of drug availability • Validation of SR products designs can be achieved only by in vivo testing • Basic objective is to establish the bioequivalence of the product for which a controlled release claim is to be made with conventional dosage forms of formulated drug 29