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CFD Modelling for Process Design and
Optimisation
Dr Graeme Lane
Fluid flow with Lightnin A310 impeller
Visualising the trailing vortices (large
eddy simulation)
Flow separation over an impeller blade
Swirling flow in crystalliser
for scale suppression
Trailing vortex behind blade of a Rushton turbine
Mechanical agitation with
Rushton turbine
Flow velocity vectors in vertical plane
Liquid phase flow velocity vectors
Gas dispersion with Lightning A315 impeller
Gas phase volume fraction
Gas sparger
Horizontal autoclave for pressure acid leaching
Flow velocity vectors
Turbulent kinetic
energy
Mixer box for solvent extraction
Organic inlet
Aqueous inlet
Pump-mixer impeller
Overflow to settler
Flow pattern and
distribution of local
droplet size
Mixer box for solvent extraction
Symmetry plane
Inlet from mixer
section
Aqueous underflow
Organic overflow
Gravity settler for solvent extraction plant
Picket fences are
installed to control
flow distribution
Streamlines for organic phase Streamlines for aqueous phase
Solvent extraction settler – flow patterns
2nd fence1st fence
Solvent extraction settler – multiphase modelling
Inlet To overflow and
underflow outlets
Organic phase volume fraction
Organic phase droplet size
Static mixer insert in reactor tube (Kenics mixer)
Tracer particle paths
Mixing with Kenics static mixer
Tracer patterns indicate how mixing efficiency is affected by flow velocity in tube
Flow past an open butterfly valve
Paths of suspended particles Erosion rate calculated from particle collision frequency

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CFD Modelling for Process Design and Optimisation, by Graeme Lane

  • 1. CFD Modelling for Process Design and Optimisation Dr Graeme Lane
  • 2. Fluid flow with Lightnin A310 impeller Visualising the trailing vortices (large eddy simulation) Flow separation over an impeller blade
  • 3. Swirling flow in crystalliser for scale suppression
  • 4. Trailing vortex behind blade of a Rushton turbine Mechanical agitation with Rushton turbine Flow velocity vectors in vertical plane
  • 5. Liquid phase flow velocity vectors Gas dispersion with Lightning A315 impeller Gas phase volume fraction Gas sparger
  • 6. Horizontal autoclave for pressure acid leaching Flow velocity vectors Turbulent kinetic energy
  • 7. Mixer box for solvent extraction Organic inlet Aqueous inlet Pump-mixer impeller Overflow to settler
  • 8. Flow pattern and distribution of local droplet size Mixer box for solvent extraction
  • 9. Symmetry plane Inlet from mixer section Aqueous underflow Organic overflow Gravity settler for solvent extraction plant Picket fences are installed to control flow distribution
  • 10. Streamlines for organic phase Streamlines for aqueous phase Solvent extraction settler – flow patterns
  • 11. 2nd fence1st fence Solvent extraction settler – multiphase modelling Inlet To overflow and underflow outlets Organic phase volume fraction Organic phase droplet size
  • 12. Static mixer insert in reactor tube (Kenics mixer) Tracer particle paths
  • 13. Mixing with Kenics static mixer Tracer patterns indicate how mixing efficiency is affected by flow velocity in tube
  • 14. Flow past an open butterfly valve Paths of suspended particles Erosion rate calculated from particle collision frequency