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Capabilities and resources
- 1. Competitiveness through diversity Commissioning Installation Manufacture Procurement Project Management Shop Detailing Concept Design Bulk Earthworks Civil Structural Mechanical & Pneumatic Electrical and C&I
- 2. Reference Plants • Eskom Power Stations (Majuba, Duvha, Kriel, Kendal, Tutuka, Komati, Grootvlei, Lethabo, Matla, Medupi, Camden) • Mozal 1 & 2 - Harbor facilities • CTBV Power Station – Belle Vue Mauritius • CTSav Power Station – Savanna Mauritius • Iskenderun Power Station - Turkey • CTG Power Station – Reunion • Ash Resources – Matla & Lethabo • PPC Group (Dwaalboom, Jupiter, PE, Slurry, Lime Acres, Hercules) • De Beers – Premier mine • Botswana Ash • Palaborwa Foskor Mining • Kumba Iron Ore • Goldfields • Siemens • Hitashi Iron OreCokeCoal Fly Ash/ Bagasse CementAlumina Lime Soda Ash
- 3. Laser park, Honeydew • 42 Kielboot Ave (Head Office) • 43 Kielboot Ave • 99 Ridge Road • c/o Colleen & Johann Street (Tecno park – future industrial development) Muldersdrift • 153 Nooitgedacht Rd, Muldersdrift Standerton • c/o 18/18a Muller Street • 9 Vry Street
- 4. • 42 Kielboot Ave (Head Office)
- 5. • 43 Kielboot Ave
- 6. Laser park, Honeydew • 42 Kielboot Ave (Fabrication & Workshop) • 43 Kielboot Ave (Fabrication) • 40 Kielboot Ave (Warehousing) • 13 Kielboot Ave (Fabrication & Storage) • 11 Kielboot Ave (Fabrication & Storage) • 99 Ridge Road (Profile cutting, Job Shop Fabrication) • c/o Colleen & Johann Street (Tecno park – future industrial development) Muldersdrift • 153 Nooitgedacht Rd, Muldersdrift (Fabrication & Storage) Standerton • c/o 18/18a Muller Street (Fabrication & Storage) • 9 Vry Street (Fabrication & Storage)
- 7. • 99 Ridge Road, Honeydew Fiber Laser Cutter
- 8. CNC Plasma cutting machine 6 x 3 m bed
- 9. Press brake Surface Grinder Drill press
- 10. • 42 & 43 Kielboot Ave, Honeydew (Fabrication & Workshop)
- 11. CNC Lathe CNC Machine Centre Manual Lathe
- 12. • 11 Kielboot Ave, Honeydew
- 13. • 40 Kielboot Ave, Honeydew
- 14. • 153 Nooitgedacht Rd, (Fabrication & Storage) Heavy boilermaking Corrosion protection - Standblasting & Painting Structural Steel manufacturing Construction laydown area
- 15. • PSE Fabrication • 18/18a Muller Street (Fabrication & Storage) • 9 Vry Street (Fabrication & Storage)
- 16. • 16 Johann Street • Future expansion: RULA Tecno Park • Establishing a Tecno Park within 1 km of the existing facilities. • An industrial area of 72,000 m². Architectural illustrated layout:
- 17. Laser park, Honeydew • 16 Johann Street • 4 Eagle Reef, Zeiss Ave • 29 Eagle Dawn, Zeiss Ave • 63 Eagle Dawn, Zeiss Ave Kriel • 20 Gardena Street Volksrust • 35 Sarel Cilliers Street Amersfoort • 65 Sybrand van Niekerk Street Witbank • Agricultural holding
- 18. • Majuba Power station • Medupi Power station
- 20. Mobile assets Mobile cranes • 2 – 4.5 ton • 6 – 8 ton • 1 – 16 ton • 3 – 25 ton • 1 – 30 ton • 1 – 80 ton 28 – Bakkies • (Ford, Toyota, Hyundai) Trucks • Hino 10 ton and crane • Dyno 5 • Scania R 420 LA 6X4 Busses: 2 - Mercedes: Sprinter 32 seater 2 - Toyota: Quantum 14 seater 2 – 65 Seater busses Civil equipment: 2 – Back actors 1 - Telehandler Forklifts, Tractors, Trailers, Tankers, Mobile Generators
- 21. Human Resources • Engineers & Technicians - 48 • Office management - 31 • Trade tested artisans - 30 • Skilled artisans - 61 • Semi skilled artisans - 75 • Unskilled - 65 Total (excluding subsidiaries) - 310
- 22. Training Facilities • MERSETA accreditation • Internal training : Trade Tests, e.g. Boilermakers, Fitters, coded Welders, Electrical & C&I Life / Soft skills Product knowledge Plant knowledge Organisational behaviour
- 23. ENGINEERING DISCIPLINES Structural Mechanical Electrical C&I Bulk Handling Solutions Civil Bulk Handling Solutions
- 24. Civil
- 25. Civil
- 26. Civil
- 27. Bulk Earthworks
- 28. Structural • Platforms, Walkways, Staircases and Supports • Lift Shafts • Pipe and Conveyor Gantries • Transfer house • Steel Silo’s, Cones and Hoppers • Complete Design and Engineering
- 29. Structural
- 30. Electrical Complete Design, engineering and Project management from load calculations, switchgear and PLC’s to software developing and operator station configuration - Electrical reticulation - Switchgear design - Power supply cubicles - In line air heaters
- 31. Control and Instrumentation - Automation hardware & installations - Cable block Diagrams - Wiring Diagrams
- 32. Conveying Stacking & Reclaiming Processing Plant Storage, Discharge & Loading Bulk Handling Solutions Complementary Equipment Pneumatic Mechanical
- 33. Conveying Pneumatic Blowers & Fans Laval Nozzles Water Separators Airslides, Airlifts etc. Fillings Systems Pressure Vessels PV Nozzles PV vent System OrificesDome valves Dens- & Lean- phase pipes Ceramic bends Diverter valves Filters Compressors
- 34. Belt conveyors for coal, ash and other materials from 100 T/h to 2000 T/h. Important Features • High quality with durability • Well engineered chute work to minimise blockages • Elegant material flow at transfer points • Dust suppression and venting Turnkey Capabilities • All mechanical equipment • All steelwork • All electrical work • All control & Instrumentation Conveyor Systems - Belt
- 35. Goose neck Arrangement Finite Element Analysis Goose neck Arrangement
- 36. RULA has the ability and know-how to provided turnkey solutions which incorporate screw conveyors. Solutions Provided RULA have used the screw conveyor principle in the following plants: • Feeding a Bag Filling Bin • To cool down bagasse sufficiently out of a boiler to convey pneumatically • Discharge of Lime into a conditioning plant • Remove pulsed material from a Filter Fan back onto belt conveyors Typical Screw Conveyor Water Cooled Screw Conveyors Conveyor Systems - Screw
- 37. • Vertical stress fields • High pressures • Vertical/radial stress field combination • Radial stress fields • Reduced feeder pressures Belt feeders
- 38. • Designed to accurately supply a specified coal capacity. • Only locally developed, designed and manufactured feeders to enable easy customisation to specific application, • Ensuring cost and lead-time benefits of local supply. Coal Feeders Several Access Hatches Access Door Sight Glass Coal feeder and belt scale locally designed and manufactured
- 39. Bucket Elevators • Designed for fine (e.g. fly ash) or coarse (e.g. coal) material. • Material is fed into the boot of the elevator via an integrated inlet chute. It is important that the inlet chute is customized for the particular application, ensuring an effective and efficient feed. • Buckets are attached to the belt by specialized elevator bolts which have a flat head, thereby minimizing interference with the head and tail end pulleys. The mechanical belt splice aligns the splicing bolts axially with the belt, ensuring a strong, reliable and flexible coupling. Head end, discharge chute and bucket design are integrated to ensure correct material trajectory Counterweight tensioner Inlet chute designed for application. In this case aerated for fine material Mechanical splice
- 40. Conveyor Systems – Submerged Scraper
- 41. Storage & Discharge Multi Cell silo – 10 000 T
- 43. Complementary Equipment Aeroslides & Aeration Membrane Air Heaters Air Supply Airlifts Bag Filters Belt Scale Conditioners Cruncher Dampers Fans Fire Protection Hoppers Level Switches Mass Flow Devices Piping – LP Steam, Air & Water Pressure Vessels Scrubbers Valves Water Separators Wear Resistant Bends
- 44. Quality Management • Quality is always the result of high intention, sincere effort, intelligent direction and skilful execution; • It represents the wise choice of many alternatives. • With this in mind, we are proud to announce our newly awarded ISO 9001:2008 accreditation.