1. TUSHAR N. BADHE
Email: tusharnbadhe@rediffmail.com Mobile: +919930329275
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PROFILE
14 years of experience in inspection of fabrication works of EOT, Gantry crane, Pedestal crane, level
luffing cranes, valves, pumps, blowers, compressors, pressure vessels, heat exchangers, columns, tubular
reformer, strainers, dosing skid, structural projects, hydraulic cylinders, tubular reformer, stack,
convection coil, waste heat boiler, electroforged floor grill & steps, heavy structures.
WORK EXPERIENCE
A) Organization: INTERTEK (I) PVT. LTD.
401-406, B wing, Navkar chamber, Andheri-Kurla road,
Marol, Andheri (E), Mumbai -400059
Period: AUG 2011 – Till Date
Designation: Inspection Engineer.
JOB PROFILE
.
• To carry out inspection of Tubular reformer, stack, EOT crane, gantry crane, over hung
crane, Pedestal crane ratchet lever chain pulley block of heavy, medium & light capacities
as per IS 807 standard, wire rope inspection as per IS 2266 standard, Tubular Reformer, KO
drum, Performance test of centrifugal pump & turbines as per API 610 & 611 standard
respectively, performance test of compressor, blowers. Inspection of CRNGO sheet,
casting, forging, Thermocouples, RTD assly with thermo well, Dosing skids, bearing
housings, reciprocating pumps, blowers, heat exchangers, columns, tubular reformer, globe
valve, gate valve, butterfly valve, check valve, NRV valve, three way manifold valve, check
valve, steam bypass/ steam stop valves, CS & SS control valves & CS, SS & duplex manual
valves (Hydro test, Pneumatic seat, FET, LTT) as per API 598/ API 6D/ BS EN 12266
Part1 standard and applicable procedures, storage tanks, strainers, pressure vessels,
qualistock deodorizer, hydraulic cylinders, Electroforged floor grill & steps, and
transformer power oil, fenders, heavy structures as per approved ITP/ FAT, approved
datasheet & relevant specifications for Prime clients like BHEL (Various Power Project),
NTPC (Various Power Project), NPCIL, Bumi Armada (D1 FPSO project), BEMCO (PP10
combined cycle, Jeddah), SAIPEM, Desmet Ballestra (ALEF-18 C2 project), Petrofac
(Ithaca Stella project, Badraa Oil field development project), Daelim (Shoaiba II CCCP
2. project), Global Process (Cairn Energy Ravva field development project), Mazgon Dock
Ltd. (P15A Shipyard project), NBPPL (Namrup and Monarchak Power projects), Takreer
(Oil terminal and jetty at HFZ), Toyo Setal (Comperj – Hydrogen generation unit), SABIC/
SBM (Saudi Elastomer project – Halobutyl facility project), Alstom (Various power
projects), Mott-McDonald, KMML, Daewoo (Hout(KRL) onshore gas facility project)
Chevron (Gorgon upstream facility project), Hyundai, Al-Jubail, Sembawang Shipping
(Banyu Urip FSO project – EPC4), Kencana (EPCIC of JDA Gas Balancing Evacuation
project) etc.
• Inspection of Motor Operated Choke Valve Body at Koso Valves – Nashik & Actuator
operated valves at Virgo valves – Pune on behalf of Petrofac International – UAE
• Identification of raw material & review of mill TC.
• Calibration test witness of pressure transmitter, level transmitter, DP transmitter, Flow
transmitter, pressure gauge, temperature gauge.
• Review records of QA/QC dossier.
• Inspection of raw material, stage inspection of job, fit up, visual inspection, dimensional &
aliments check as per drawing & approved ITP.
• Review & interpretation of NDT reports (Radiography, MPT & DP test).
• Interacting with Client/TPI agency.
• Identifying the non-conformances, addressing in Non-conformance report (NCR) and
resolving them with proper corrective & preventive actions. Maintain the NCR log book
and follow-up to close NCR's.
• Conducting surveillance audits on contractor’s Quality System.
• Knowledge of IS, BS, ASME, API, ASTM standards.
WORK EXPERIENCE
B) Organization: MUKAND LTD.
Thane-Belapur Road,
Kalwa Works,
Thane (E)
Period: SEPT 2008 – AUG 2011
Designation: Jr. Executive QA Engineer
Product: Fabrication, painting & Erection of EOT Cranes, Level luffing cranes of heavy, medium &
light capacities, Laddles, Withdrawal & straightening unit, Plate mold assembly.
JOB PROFILE
• Preparation of QAP for allotted sale orders & getting approval for the same.
• To carry out inspection of inward & outgoing materials at stores & giving clearance.
• Identification of raw material & review of mill TC.
• Stage wise inspection of fabrication and machining jobs as per approved QAP.
• To attend inspection calls given by vendors & suppliers (Outdoor inspection)
3. • Review & interpretation of NDT reports (e.g. Radiography, MPT & DP test)
• Interacting with Client/TPI agency.
• Carry out load test of EOT cranes & Level luffing cranes.
• Inspection of surface preparation after sand blasting & painting as per painting scheme.
• Preparation of project dossiers.
• Carried out inspection of girders, rotating & cross travel trolleys, gearbox assemblies, gears,
pinion, hook & trunion assembly, slew bearings, Wire rope testing (witness), castings,
forgings, wheel assemblies, rope drums, drive unit, hydraulic jacks, housings, pipe fittings,
various valves, pipes, plates, tubes, dished end, shell assembly, lifting beam, special
pressure vessel system for DRDO, transfer cars, ladles, stator frames, jibs, welder
qualification, major structural & machining jobs.
• Participation in activities like Deming, Kaizen, 5S, ISO, TPM, TQM.
WORK EXPERIENCE
C) Organization: Nafal Contracting & trading Co.
Muscat,
Oman
Period: SEPT 2007 – MAY 2008
Designation: Site Engineer.
Product: Fabrication and painting of structural jobs & Tank Farms.
JOB PROFILE
• Preparation of erection & painting report of tank farm, piping & structural jobs.
• Prepare total estimation of material & manpower required for various project.
• Getting quotation from supplier & finalizing order.
• Arrangement of equipments & manpower to fulfill erection targets.
• Coordinating with production staff & logistic department to ensure proper supply of
material/ job at site.
• Inspection of shell plates & others items surface preparation after sand blasting.
• Inspection of shell plate welds, position of weld & required accessories for hydraulic
jacking.
• To carry out final painting of tank farm & piping as per approved painting scheme.
Important job undertaken:
Tank farm & piping project at Sohar port
WORK EXPERIENCE
4. D) Organization: Aluminium Technology and Auxiliary Industry W.L.L.
P.O Box No.40625,
Doha, Qatar.
Period: APR 2005 – APR 2007
Designation: Production Engineer
Product: Fabrication and painting of canopies, structural jobs, spiral staircases, S.S and M.S
handrails, Curtain wall supporting steel brackets and decorative steel structures for
prestigious clients like QP, Kahrama and others.
JOB PROFILE
• Fabrication of canopies, structural jobs, spiral staircases, S.S and M.S handrails, brackets.
• Estimation of raw material and accessories.
• Making indent of material as per estimated quantities.
• Identification of material and analysis of test reports.
• Material planning and making plan of cutting layout.
• Preparation of production schedule.
• Monitoring welders, welding techniques and dimension control methods.
• Witnessing hydraulic and pneumatic leak test with third party agency.
• Erection/Installation of powder coating plant (includes chemical tanks, gantry, platforms,
track support and jib cranes).
• Ensuring material delivery as per site requirement.
• Coordinating with site authorities.
Important job undertaken:
Stainless steel handrails for Doha Asian Games village.
Bow truss and canopies for Administration building, Doha Asian games village and others.
Fabrication and installation of one of the biggest Kaynaar, powder coating plant in Gulf
region.
WORK EXPERIENCE
E) Organization: John Galt International Pvt. Ltd.
A-36, Kulgaon MIDC, Badlapur(E), India
Period: OCT 2003 – DEC 2004
Designation: Mechanical Inspector
Product: Fabrication of high pressure systems, structural projects and material handling equipments.
5. JOB PROFILE
• Same job profile as mentioned in Systems & components experience.
Important job undertaken:
Special high pressure (braking system on runway) system for Defence projects like Energy
Absorber, Stanchion system, Tape Retrieval, Tape Connector and Sheave assembly.
Structural projects of Mesto Minerals, Mumbai and Delhi projects like Reclaimer and
Stacker for coal mines.
Material handling equipments for Larsen & Turbo like EOT cranes, Jib cranes etc.
WORK EXPERIENCE
F) Organization: Systems & components
Kulgaon MIDC,
Badlapur (E).
Period: MAR 2002 – SEPT 2003
Designation: Production Engineer
Product: Pressure vessels & chiller unit
JOB PROFILE
• Fabrication of special high pressure systems and structural projects.
• Material planning and making plan of cutting layout.
• Preparation of process control sheet and production schedule.
• Monitoring welders, welding techniques and dimension control methods.
• Identification of material and analysis of test reports.
• Online material quality analysis, testing and control.
• Interpretation of NDT reports of jobs.
• Witnessing hydraulic and pneumatic leak test with third party agency.
WORK EXPERIENCE
G) Organization: Hindalco Industries
Kalwa works,
Thane – Belapur road, Thane (E).
Period: FEB 2000 – FEB 2002
6. Designation: Trainee Technician - Production
Product: Aluminium foil extruding, printing, laminating, coating and slitting.
Plain/Printed aluminium foils of various products like food product preservation,
chocolates, ice cream and cigarette.
JOB PROFILE
• Manufacturing the final product with given specifications by maintaining smooth, safe
standard process and norms of SOP.
• Online material quality analysis, testing and control.
• Preparing daily and monthly production and inventory reports (accounting of raw material,
semi-finished and finished product).
• Weekly and daily production planning implementation as per indent requirement and stock
accounting reports.
• Preparing daily recovery and machine utilization reports.
• Accounting for loss time of machines in breakdown, maintenances, power cut etc.
• Checking and rectifying data of online production reports.
EDUCATIONAL QUALIFICATION
Piping Engineering from Suvidya institute, Santacruz in March 2009.
Diploma in Mechanical Engineering from Government Polytechnic, Malvan (Mumbai
university) with 60.40% in May 1999.
NDT-ASNT Level II in Radiography, Magnetic particle and liquid penetrant testing.
Auto CAD 2006.
S.S.C from Mumbai university with 66.36%.
Attended 2 day training programme of Visual testing & Leak testing at Intertek, Andheri.
COMPUTER PROFICIENCY
Worked with windows, MS-Office and AutoCAD for preparation of technical reports and
calculations required in daily plant activities.
PERSONAL DETAILS
GENDER : Male.
DATE OF BIRTH : 08th
March 1980.
NATIONALITY : Indian.
MARITAL STATUS : Married.
