1. SWAPAN KUMAR PANJA
Mobile: 09635845008 ~ E-Mail: swapankumar1975@gmail.com
SENIOR MANAGEMENT PROFESSIONAL
CNC & CONVENTIONAL MACHINE SHOP, CNC PROGRAMMING OPERATIONS, INSPECTION & TESTING
Committed to leverage the skills in handling Manufacturing & Production Operations
Location Preference: West Bengal / Kolkata / Chhattisgarh / Mumbai
PROFILE SUMMARY
• A competent professional with nearly 18 years of experience in:
Production & Manufacturing Operations Manpower Management Product Development
Technical Solution – Workshop (CNC & Conv) Process Enhancement Client Servicing
ROLE-
• Result oriented manager with skills in executing manufacturing operations involving requirement analysis and
developing process design; adept in reviewing drawings & technical specifications as per strict regulations
• Multinational ERP exposure in handling production & manufacturing of machineries,
equipment, gear, fabrication, heat treatment, inspection, planning and operations
• Proven abilities for expediting using OR technology like PERT & CPM, Product Failure Mode Effects Analysis,
Manufacturing Resource Planning, Machining, production & Manufacturing Techniques
• Sound knowledge of CAD Modelling & CNC Programming-HMC, VMC, HBM, VTL, Turn Mill, Turning, Floor Boring,
Grinding,EDM and Flame/Plasma Cutting Machines in Machine Tool Manufacturing sector & Mould, Sheet Metal Dies
• Working exposure of Press Tool, Jigs, Fixture & Modern Tool Room (CNC, Conventional Machines & Spark Erosion)
• Skilled in handling 3D Designing CAD / CAM / CNC Machining using Solid Works, CAMWorks, UG,
Delcam, Tabis, Mastercam, Catia V5, Hypertherm, TurboNest and AutoCAD
• Team player with strong communication analytical, problem solving and organizational kills
ORGANISATIONAL EXPERIENCE
March’14-Since GE ALSTOM Ltd (MNC), West Bengal as Team Leader Machine shop (CNC &
Conventional) designation as Manager manufacturing. Product: An OEM,
Supercritical Boiler & Ultra supercritical Boiler Manufacturer, equipment &
Machineries Manufacturer.
Feb’11-Feb14 Danieli India Ltd (MNC), as Manager Machine Shop (CNC &
Conventional)
Product: OEM of Steel Plant equipment & Machineries Manufacturer like Direct
reduction plants, Continuous casting plants, Continuous slab caster, Conditioning
plants, Flat product, aluminium plants, Integrated steel making plants, Long product
rolling mills, Flat product hot rolling mills, Extrusion and forging plants, Long product
aluminium plants, Electric steelmaking plants, tube and pipe mills, cold rolling mills,
Non-ferrous pants, Environment control, Cranes, Strips processing line, Heat treating
systems, Oil & Gas, Gear box, Rolling Mill, sleeve & bush, CCM-Mould etc.
Environment: Tool2000, One World, One Cad, Sigma nest, Maintenance World and Net Pro Tools
Feb’03-Feb’11 Mathbros Engineers Pvt. Ltd. Thane Mumbai as programming & operation
specialist for 25 CNC M/c’s designation: Manager CAD/CAM/CNC machine
shop.
Production: Mold Assembly, Beamblank, cooling jacket, Mold oscillating bench,
Withdrawal Straightening Assembly, Frame, Arm, Bearing Housing, Chock, Drive Roller,
Idle Roller, Lever, Cylinder & Cooling Panel, Ladle, Tundish Car, CCM (Zone-I, II, III & IV),
Segment, Rolling Mills, Header, Rigid Dummy Bar, Different Links (Transition,
Intermediate, Common, Connecting & Tail), Storage System, OHCT and High Precision
Mould Dies Jig Fixtures
2. Environment: Solid Works, CAMWorks, TurboNest, Delcam, UG, Mastercam & AutoCAD
Project Management:
• Executing projects from the stage of tendering to handover involving preparation of schedules with respect to time over-
runs, quality compliance & other budgeted parameters
• Handling project activities with utilization of available resources & machine loading as per pre-set schedules;
implementing price saving measures to achieve substantial reduction in terms of man days & production cost
Process Enhancement:
• Implementing operational techniques for reduction in cycle time & identification of improvement opportunities;
executing cost saving techniques to achieve substantial reduction in design expenditures
• Identifying areas of bottlenecks & breakdowns and taking steps to rectify the equipment through the application of
troubleshooting tools like root cause analysis
• Implementing integrative philosophy of management for continuous improvement of manufacturing, production, quality,
process, company culture, system, productivity, safety & leadership
• Curbing the cycle time, increasing productivity and improving quality & delivery of processes on time
New Product Development:
• Developing the conceptual design of new products entailing drawings, specification study and 1
st
sample & final part
approval; reviewing engineering & design changes for tool, fixture & accessories to resolve quality related problems
• Managing product design activities including requirement analysis, monitoring NCR & KPI, finalizing specifications &
designing prototype planning; studying product specifications to modify & upgrade them
Highlights:
• Received appreciation letter for new development of tailor made special boring Tool & increase 60% productivity
• Received appreciation letter for company’s achievement on time for best technical, management leadership quality
• Bagged Ethical Award 2005 Laxmi Tool Pvt. Ltd.(Certificate and award one lack rupees)
• Awards & appreciation letters for establish right programmable radius & parameter in High Feed concept by that
reduce cycle time 50% (In May 2009 from Pramet tools ltd- a high feed tool supplier)
• Achievement & appreciation- New CNC Floor Boring 5 axis Machine developed for heavy duty multi Axis Machining
PREVIOUS EXPERIENCE
Jul’99-Feb’03 Mantri & Shenoy (Pvt.) Ltd., Mumbai as CAD / CAM /CNC Programmer
Products: Jig, Fixture, Plastic Moulds & Dies for Industrial & Household Items
Environment: UG, Mastercam, Solid Works.
Jul’96-Aug’97 Arum Mould (I) Pvt. Ltd., Kandivli Mumbai as Engineer CNC M/C
Products: Moulds, Tools, Blow Moulds & Blow Moulding Machine Manufacturer.
Environment: VMC BFW M/C – Fanuc, VMC Micron M/c – Siemens.
PART-TIME EXPERIENCE
Jul’97-Jul 99 Central Institute of Plastic Engineer & Technology, as TECHNICIAN (Part-Time)
Products: Mould & Dies Manufacturing
PROJECTS HANDLED
• NTPC LTD : STPP stage I Unit 1 &2, 2 X 800 MW Supercritical boiler.
• NTPC LTD : 2 X 500 MW lignite fired tower boilers for T.N State (steam generator project)
• NTPC LTD : 2 X 800 MW Gadarwara Super Thermal Power Project for M.P State (steam generator project)
• NPGC LTD : 2 X 660 MW Nabinagar Super Thermal Power Project for Bihar State (steam generator project)
• DANIELI INDIA LTD : Withdrawal & Straightening Assy, Roller table with retaining HO
3. • DANIELI INDIA LTD : Mould Oscillating Bench & Acentric Assy R10000, Fixed & Movable Beam.
• DANIELI INDIA LTD : Pinch roller assembly & 7M Template, Danoil bush & sleeve.
• DANIELI INDIA LTD : Roller table with weighing system, DCRT / PCRT , Zip crane Assy (Centro Met)
• DANIELI INDIA LTD : Dummy Bar Assy (Centro Met), Furnace Intel roller table, Cutting area roller table.
• DANIELI INDIA LTD: Walking beam cooling bed, Intermediate roller table, Block, Head, Pin, Roller, Chock
• VOLTAS: AC Front Grill, Fork-lift assembly.
• SMS SIEMAG: Disc Roller for Roller assembly.
• CONTINUA STEEL: RDB assembly &Mould assembly.
• PROWESS INTERNATIONAL: Tilt platform with rocker& rockertrack for 100t electric arc furnace.
• SMS SIEMAG: Rocker Track for 35t/22MVA Electric arc Furnace.
• SMS SIEMAG: Track Wheel of TWIN LF 1 & 2 Tracking wheel set.
• PAUL WURTH: Blow pipe forged noseBF-5for Bokaro steel plant& BF-5for JSW Steel.
• PAUL WURTH: Mounting jig of tuyere stock BF-5for Bokaro steel plant& BF-5 For JSW Steel.
• PAUL WURTH: Elbow of tuyere stock BF-5for Bokaro steel plant& BF-5for JSW Steel.
• PAUL WURTH: Down leg of refractory jigs BF-5for Bokaro steel plant& BF-5for JSW Steel.
• ACI-CANEFCO: Rotary charging machine for lift beam assembly.
• ACI-CANEFCO: Conveyor lifts beam assembly for Vedanta aluminum ltd.
• SMS DEMAG: Disc Roller Assembly (for Salem Steel Plant, unit-slab caster).
• PAUL WURTH: Blow pipe forged nose BF-2 for Bokaro steel plant& BF-3for JSW Steel.
• PAUL WURTH: Mounting jig of tuyere stock BF-2 for Bokaro steel plant& BF-3for JSW Steel.
• PAUL WURTH: Elbow of tuyere stock BF-2 for Bokaro steel plant& BF-3for JSW Steel.
• PAUL WURTH: Down leg of refractory jigs BF-2 for Bokaro steel plant& BF-3for JSW Steel.
• PAUL WURTH:Refractory Jig-convex mould, blast furnace no-3 (Visakhapatnam steel plant).
• CONCAST(INDIA) LTD: Steel plant equipments for SAIL, Apollo international steel plant, Viraj steel, Bhushan steel,
Maithanispat, Visa steel, Jay balaji steel, Electrotherm, Scan steel, Semnan steel, IQSC(dubai), African foundry, Adhunik
steel, Vissa steel, Rim Jhim ispat, Sunflag Iron & Steel.
• LECHLER: Header (Entry+ Exit)(for 6 Hi cold rolling mill-Vietnam), Selective roll cooling system.
• LECHLER: Upper leading system with plate,Lowerleading system with plate nozzle & nozzle plate.
• Ford (I) Ltd: Lower & Upper-panel; Front D CAPING; AAG8005 Suction Body
• Tata Auto Plastics: B & C-Piller, IP Ext. Piller, Front Scuff, Door Caping.
• Prince (M) Plastic (P) Ltd.: Coke Grade Inserts
• TELCO LTD: Map Pocket C Lifter.
• GODREJ & Boyce Ltd.: Rear Door MD 500282
• Supreme: Samsung, TV-Panel; M-Kit; GM Air Vent, STR Body Etc.
• SUPERMAX: R&D, REVERSE ENGINEERINGFORSPM (SPECIAL POURPOSE MACHINES).
CERTIFICATION / PROFESSIONAL QUALIFICATIONS
• Worked in Italy on ERP System (One World, One Cad, Maintenance World and Net Pro Tools) in European work culture
• CAD / CAM / CNC (Machining) for UG / Delcam / Mastercam from SISI (Govt. of India) Kolkata with A grade in 2000
• AutoCAD R14 / R2000 from Society of Advanced Education Kolkata with A grade in 2000
• CAD / CAM (Design & Manufacturing) for Solid Works / Pro E / Catia / Power Mill from CIPET (Govt. of India), Amritsar
Punjab in 1999
TRAININGS
• CAD / CAM / CNC Expert Level Training in Technology Database for Knowledge Capture & Improvement of Productivity
from CAMGALAXY (An ISO 9001: 2008 & ANAB Certified Institution) with A Grade in 2011 Navi Mumbai
• CAD / CAM / CNC Advanced Training for High-Speed Machining in Mastercam from Onward Technologies Limited (An
ISO 9001: 2008 and ISO/IEC27001:2005 Certified, TUV NORD Certified Institution) in 2012
4. • One Year Professional Training on Production Manufacturing Management in “Italy” by Way of ERP System in
2013
EDUCATION
• B.Tech. In Mechanical Engineering from CMJCCII University (MHRD, Gov. of India UGC Recognized & an ISO 9001:
2008 Certified), Mumbai with 74%
• Diploma in Mechanical Engineering CIPET (Central Govt. of India & ISO 9001: 2008 QMS, NABL, NABCB,
ISO / IEC 17020), Amritsar with 83%
• 12
th
(Science) from Jhankra Higher Secondary School, Midnapore affil to Govt. of West Bengal with 1
ST
Class
• 10
th
from Jhankra Higher Secondary, Midnapore affiliated to Govt. of West Bengal with 1
ST
Class
PERSONAL DETAILS
Date of Birth: 10
th
October 1975
Current Address: Apartment No. MSF 22, 1
st
Floor, ABL TOWN SHIP - GT Road, Durgapur, West Bengal - 713206
Permanent Address: Village-Atghora, PO-Hodalsrirampur District-Midnapur (W)-721232, West Bengal
Languages Known: English, Hindi and Bengali
Current CTC: 15 Lac /Annual, plus variable
Operational preview of CNC Machines;
1. Fanuc -31i : QUICK MILL Drilling(25x25x12 Meter Multi-drill machine)
2. Siemens : WALDRICH COBURG-9Axis (X24M,Y6M,Z3M,W3M,C360°,
A100,B1±90°,B2-360°,C15 Multi Head,400T Mag)
3. Siemens : WALDRICH COBURG-9Axis (24M,5M,5M) Multi Head,400T Mag.
4. Siemens : WALDRICH COBURG-9Axis (21M,5M,5M) Multi Head,400T Mag.
5. Siemens : WALDRICH COBURG-9Axis (15M,3M,4M+KUKA Robot) Multi Head.
6. Siemens : PAMA-6Axis (18M,4M,1.5M,W1,V,B°-3Palate,260Tool Magazine).
7. Siemens : PAMA-6Axis (18M,4M,1.5M,W1,V,B°-3Palate,260Tool Magazine).
8. Siemens : PAMA-6Axis (18M,4M,1.5M,W1,V,B°-3Palate,260Tool Magazine).
9. Siemens : PAMA-6Axis (15M,3M,1M,W1m,V2m,B°-3Palate,260Tool Magazine).
