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Bright Singh Chellathurai
c.brightsingh@gmail.com +91 9008065778
Project Management Professional with ABB Global Industries & Services Private Limited.
Hands on Expertise in coordinating overall project activities starting from Bid Support to Commissioning and Handing over to
customer.
PROFILE SUMMARY
Project Management Professional with over 11 years of experience in Project Management, Site Management,
Automation System Design, Application Development and Commissioning.
Proven track record of Leading and executing Automation Projects for Cold Rolling Mills and Processing Lines from Bid
Support to commissioning and Handing over.
Skilled in providing Leadership, direction and vision in areas of technology, design improvements and cost reduction to
facilitate and enable growth and business agility.
Posses excellent organizational, relationship management, problem solving and interpersonal skills with cross-cultural
adaptation & creative abilities.
TECHNICAL SUMMARY
 DCS : ABB 800xA System, ABB Advant Master.
 PLC : ABB AC800M, AC800PEC, AC450, & Modicon PLCs
 SCADA : Afcon – PCIM, Wonderware.
 Protocol : MODBUS, TCP/IP on Ethernet, PROFIBUS DP.
KEY ACHIVMENTS
 Received Xtra Miler award for three consecutive projects from ABB.
 Recognized as a Lead for Automation Design and Hardware Engineering.
 Playing a key role in EBase Engineering tool development for ABB Global level.
 Having hands on experience in throughout the project life cycle, starting from Bid support to commissioning and
handover.
TRAINING.
 Safety Certificate for Contractors (SCC) Training & Certificate provided by TUV Germany.
 Project Management Training provided by ABB GISPL.
 Lead to Leadership Training Provided by ABB GISPL.
 EPLAN 5.75, Electric P8 Trainings provided by Rittal India Limited.
 T315, Basic 800xA Training provided by ABB GISPL.
 T305 ABB Safety Controller Training provided by ABB GISPL.
 Basic Electrical Design & Engineering Training Provided by POET Consultancy.
 EHS Training provided by ABB GISPL.
 PLC, SCADA, DCS Systems Training from Sun Industrial Automation & Solutions.
PROFESSIONAL EXPERIENCE - I
Lead Engineer – Indian Operations Center from March 2012.
ABB Global Industries and Services Private Limited, Bangalore India
Key Responsibilities
 Project Management
 Project Risk Analysis and Mitigation plan development, Schedule preparation, Progress Meeting, Follow-up with
customer…
 Leading the hardware engineering team.
 Conduct project reviews and evaluate the project status
 Communication with customer & EPC throughout the design phase.
 Interaction with the end Customer throughout the Project cycle.
 Electrical Installation Supervision, Startup and commissioning.
 Effectively conduct the Factory Acceptance Test and hand over of the Plant to the Customer.
 Support the after sales Service team
PROFESSIONAL EXPERIENCE - II
Senior Engineer – Indian Operations Center March 2009 to March 2012.
ABB Global Industries and Services Private Limited, Bangalore India
Key Responsibilities
 Leading the hardware engineering team.
 Effective Coordination among the Project team during the execution of the project
 Conduct project reviews and evaluate the project status
 Communication with customer & EPC throughout the design phase.
 Interaction with the end Customer throughout the Project cycle.
 Development of software application in system 800xA.
 Electrical Installation Supervision, Startup and commissioning.
 Effectively conduct the Factory Acceptance Test and hand over of the Plant to the Customer.
 Support the after sales Service team
PROFESSIONAL EXPERIENCE - III
Project Engineer – Indian Operations Center Dec 2005 to March 2009.
ABB Global Industries and Services Private Limited, Bangalore India
Key Responsibilities
 Design and Engineering of Automation system for Cold Rolling Mill & Processing Line Applications.
 Designing of Controller panels, RIO Panels, Local Control Boxes, Control Desks, and Junction Boxes.
 Generation of Circuit Drawing for Automation panels using EPLAN.
 Cables List and Terminals List generation in EPLAN.
 Developing Software application in ABB 800xA system for automation of Cold Rolling Mills and Processing
Lines.
 Internal Testing and FAT for ABB 800xA control systems for Cold Rolling Mills and Processing Lines.
 Commissioning of ABB 800xA based control systems, Customer Training and Handing over.
PROFESSIONAL EXPERIENCE - IV
Project Engineer – Automation Division Jun 2004 to Nov 2005
SUN Industrial Automation & Solutions, Chennai, India
Key Responsibilities
 Design and Development of PLC based control system using Schneider’s Modicon range of PLCs
 Interfacing HMI and Data Acquisition Systems with Logic Controllers (PLC).
 Designing Instrument Control panels and Detailed Engineering.
 Conducting FAT, SAT and involving in Site Commissioning.
 Providing Tech Support for the other ongoing projects.
 Co-ordination with customers/Sub-contractors for executing the projects.
CURRENT PROJECT
I. Project Management for K+S Legacy Project, K+S Potash limited, Canada.
Responsibilities: - Project Manager.
 Project Risk Analysis and review.
 Project Schedule Preparation and skillset analysis
 Communication with customer and set project milestones.
 Conducting project progress and review meetings and analyse the challenges.
 Coordinating with the SCM team and tracking the material ordering and purchase.
 Coordinating with the cabinet integration team and tracking the panel integration and delivery against schedule.
 Coordinating with the CSA team and getting the CSA approvals for all cabinets.
 Updating the project status with customer.
Project Duration – 9 Months Team Size – 12
PROJECT HANDLED – ABB GISPL.
I. Commissioning of ECW Cold Rolling Mill, Egyptian Copper Works Limited, Egypt.
Brief: This is a 20 Hi Aluminum cold rolling mill used to reduce the thickness of aluminum strip.
Input thickness varies from 2mm to 6mm and it is reduced to 1mm to 0.5mm. Maximum mill speed is 600 mpm.
Responsibilities: Site Manager.
 Conducting daily commissioning meeting, with customer, third parties and commissioning engineers and deciding
daily activities.
 Interacting with mechanical supplier and electrical sub-contractor and follow-up for the daily activities.
 Managing material availability and inventory list at site.
 Site progress report, risk analysis and status updating.
Project Duration – 5 Months Team Size – 4
II. Engineering and Commissioning of Mycron CRM, Mycron Steel Limited, Malaysia.
Brief: This is a 6 Hi cold rolling mill used to reduce the thickness of steel strip.
Input thickness varies from 3mm to 10 mm and it is reduced to 2mm to 0.5mm. Maximum mill speed is 700 mpm
Responsibilities: Lead Engineer
 Communication with Customer and getting the inputs for Hardware and Application Engineering.
 Setting project milestones by discussing with customer and preparing schedule in align with the milestones
 Conducting project Progress and review meetings and analyse the challenges.
 Updating the project status with customer.
 Effective Coordination among the Project team during the commissioning of the project
Project Duration – 9 Months Team Size – 6
III. Commissioning of Tube Mill, Arcelor Mittal Tubular Products, Al-Jubail, Saudi Arabia.
Brief: This is a seamless tube mill, with Piercing Mill, Mandrel Mill, Sizing Mill, Cooling Bed, Pre Finishing, Quality
Control and Finishing areas. Steel blooms are heated in furnace and pierced in piercing mill to form a hollow bloom.
Responsibilities: - Lead Engineer.
 Effective Coordination among the Project team during the commissioning of the project
 Commissioning of Mandrel Mill area.
 Commissioning of pre finishing area.
Project Duration – 2 Months Team Size – 12
IV. Commissioning of TKL HAPL, Thyssen Krupp Stainless Steel Limited, Alabama, USA.
Brief: This is a hot rolled annealing and pickling line with inline reduction mill at entry side.
Responsibilities: - Senior Engineer.
 Process section speed reference generation.
 Exit section auxiliary control
 Exit section speed reference generation.
 Exit section sequence controls.
Project Duration –6 Months Team Size – 8
V. Engineering & Commissioning of Fuxin HAPL, Fujian Fuxin Steel Limited, Fujian China.
Brief: This is a hot rolled annealing and pickling line with inline reduction mill at entry side.
Responsibilities: - Senior Engineer.
 Designing of Controller panels, RIO Panels, Local Control Boxes, Control Desks, and Junction Boxes.
 Generation of Circuit Drawing for Automation panels using EPLAN.
 Cables List and Terminals List generation in EPLAN.
 Developing Software for Exit section Speed Reference Generation.
 Commissioning of Exit Section of Hot Annealing and Pickling Line.
Project Duration – 20 Months Team Size – 6
VI. Cold Rolled Annealing and Pickling Line. Bao Steel Limited, Shanghai China.
Brief: This is a cold annealing and pickling line with inline skin pass mill. It can process steel strips of thickness 2mm
to 6mm. Entry and Exit section maximum speed is 175 M/Min while for process section it is 125 M/Min.
Responsibilities: - Project Engineer.
 Designing of Controller panels, RIO Panels, Local Control Boxes, Control Desks, and Junction Boxes.
 Generation of Circuit Drawing for Automation panels using EPLAN.
 Cables List and Terminals List generation in EPLAN.
 Developing Software for Exit section Speed Reference Generation.
 Commissioning of Exit Section of Cold Annealing and Pickling Line.
Project Duration – 12 Months Team Size – 8
VII. Cold Rolling Mill for Yieh United Steel Corporation, Kaohsiung Taiwan.
Brief: This is a 20 High cold rolling mill used to reduce the thickness of steel strip.
Input thickness varies from 2mm to 6mm and it is reduced to 1mm to 0.5mm. Maximum mill speed is 700 M/Min.
Responsibilities: - Project Engineer.
 Designing of Controller panels, RIO Panels, Local Control Boxes, Control Desks, and Junction Boxes.
 Generation of Circuit Drawing for Automation panels using EPLAN.
 Cables List and Terminals List generation in EPLAN.
 Developing Software for Roll Cooling System and Exit Auxiliary.
 Commissioning of Exit Section of Cold Rolling Mill.
Project Duration – 18 Months Team Size – 4
PROJECT HANDLED – SUN INDUSTRIAL AUTOMATION & SOLUTIONS LIMITED.
 Data Acquisition System for Salem Steel Plant, Salem, India.
 DM Water Plant for ABAN 120MW CCPP, Karuppr, India.
 Treated Effluent Conveyance and Disposal System for GIDC, Gujarat, India.
 Automation of Confectionery Plant for Nutrine, Chittoor, India
EDUCATIONAL DETAILS
Specialization : Bachelor of Engineering in Electronics and Instrumentation Engineering
Institution : St. Peter’s engineering College, Chennai – 54. India
University : University of Madras, Chennai, India
Year : 2000 - 2004
Percentage : 79%.
PASSPORT DETAILS
Name : Bright Singh Chellathurai
Date of Birth : 25/05/1983
Nationality : Indian
Passport Number : Z2188561
Date of Issue : 30/09/2010
Date of expiry : 29/09/2020
Place of Issue : Bangalore, India.
CONTACT ADDRESS
#107, Festoon Lavender,
14th Cross, Akshy Nagar,
Ramamurthy Nagar.
Bangalore
India.
560016
Mobile Phone : +91 9008065778
Email: c.brightsingh@gmail.com

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C. Bright Singh

  • 1. Bright Singh Chellathurai c.brightsingh@gmail.com +91 9008065778 Project Management Professional with ABB Global Industries & Services Private Limited. Hands on Expertise in coordinating overall project activities starting from Bid Support to Commissioning and Handing over to customer. PROFILE SUMMARY Project Management Professional with over 11 years of experience in Project Management, Site Management, Automation System Design, Application Development and Commissioning. Proven track record of Leading and executing Automation Projects for Cold Rolling Mills and Processing Lines from Bid Support to commissioning and Handing over. Skilled in providing Leadership, direction and vision in areas of technology, design improvements and cost reduction to facilitate and enable growth and business agility. Posses excellent organizational, relationship management, problem solving and interpersonal skills with cross-cultural adaptation & creative abilities. TECHNICAL SUMMARY  DCS : ABB 800xA System, ABB Advant Master.  PLC : ABB AC800M, AC800PEC, AC450, & Modicon PLCs  SCADA : Afcon – PCIM, Wonderware.  Protocol : MODBUS, TCP/IP on Ethernet, PROFIBUS DP. KEY ACHIVMENTS  Received Xtra Miler award for three consecutive projects from ABB.  Recognized as a Lead for Automation Design and Hardware Engineering.  Playing a key role in EBase Engineering tool development for ABB Global level.  Having hands on experience in throughout the project life cycle, starting from Bid support to commissioning and handover. TRAINING.  Safety Certificate for Contractors (SCC) Training & Certificate provided by TUV Germany.  Project Management Training provided by ABB GISPL.  Lead to Leadership Training Provided by ABB GISPL.  EPLAN 5.75, Electric P8 Trainings provided by Rittal India Limited.  T315, Basic 800xA Training provided by ABB GISPL.  T305 ABB Safety Controller Training provided by ABB GISPL.  Basic Electrical Design & Engineering Training Provided by POET Consultancy.  EHS Training provided by ABB GISPL.  PLC, SCADA, DCS Systems Training from Sun Industrial Automation & Solutions. PROFESSIONAL EXPERIENCE - I Lead Engineer – Indian Operations Center from March 2012. ABB Global Industries and Services Private Limited, Bangalore India Key Responsibilities  Project Management  Project Risk Analysis and Mitigation plan development, Schedule preparation, Progress Meeting, Follow-up with customer…  Leading the hardware engineering team.  Conduct project reviews and evaluate the project status  Communication with customer & EPC throughout the design phase.  Interaction with the end Customer throughout the Project cycle.  Electrical Installation Supervision, Startup and commissioning.  Effectively conduct the Factory Acceptance Test and hand over of the Plant to the Customer.  Support the after sales Service team
  • 2. PROFESSIONAL EXPERIENCE - II Senior Engineer – Indian Operations Center March 2009 to March 2012. ABB Global Industries and Services Private Limited, Bangalore India Key Responsibilities  Leading the hardware engineering team.  Effective Coordination among the Project team during the execution of the project  Conduct project reviews and evaluate the project status  Communication with customer & EPC throughout the design phase.  Interaction with the end Customer throughout the Project cycle.  Development of software application in system 800xA.  Electrical Installation Supervision, Startup and commissioning.  Effectively conduct the Factory Acceptance Test and hand over of the Plant to the Customer.  Support the after sales Service team PROFESSIONAL EXPERIENCE - III Project Engineer – Indian Operations Center Dec 2005 to March 2009. ABB Global Industries and Services Private Limited, Bangalore India Key Responsibilities  Design and Engineering of Automation system for Cold Rolling Mill & Processing Line Applications.  Designing of Controller panels, RIO Panels, Local Control Boxes, Control Desks, and Junction Boxes.  Generation of Circuit Drawing for Automation panels using EPLAN.  Cables List and Terminals List generation in EPLAN.  Developing Software application in ABB 800xA system for automation of Cold Rolling Mills and Processing Lines.  Internal Testing and FAT for ABB 800xA control systems for Cold Rolling Mills and Processing Lines.  Commissioning of ABB 800xA based control systems, Customer Training and Handing over. PROFESSIONAL EXPERIENCE - IV Project Engineer – Automation Division Jun 2004 to Nov 2005 SUN Industrial Automation & Solutions, Chennai, India Key Responsibilities  Design and Development of PLC based control system using Schneider’s Modicon range of PLCs  Interfacing HMI and Data Acquisition Systems with Logic Controllers (PLC).  Designing Instrument Control panels and Detailed Engineering.  Conducting FAT, SAT and involving in Site Commissioning.  Providing Tech Support for the other ongoing projects.  Co-ordination with customers/Sub-contractors for executing the projects. CURRENT PROJECT I. Project Management for K+S Legacy Project, K+S Potash limited, Canada. Responsibilities: - Project Manager.  Project Risk Analysis and review.  Project Schedule Preparation and skillset analysis  Communication with customer and set project milestones.  Conducting project progress and review meetings and analyse the challenges.  Coordinating with the SCM team and tracking the material ordering and purchase.  Coordinating with the cabinet integration team and tracking the panel integration and delivery against schedule.  Coordinating with the CSA team and getting the CSA approvals for all cabinets.  Updating the project status with customer. Project Duration – 9 Months Team Size – 12
  • 3. PROJECT HANDLED – ABB GISPL. I. Commissioning of ECW Cold Rolling Mill, Egyptian Copper Works Limited, Egypt. Brief: This is a 20 Hi Aluminum cold rolling mill used to reduce the thickness of aluminum strip. Input thickness varies from 2mm to 6mm and it is reduced to 1mm to 0.5mm. Maximum mill speed is 600 mpm. Responsibilities: Site Manager.  Conducting daily commissioning meeting, with customer, third parties and commissioning engineers and deciding daily activities.  Interacting with mechanical supplier and electrical sub-contractor and follow-up for the daily activities.  Managing material availability and inventory list at site.  Site progress report, risk analysis and status updating. Project Duration – 5 Months Team Size – 4 II. Engineering and Commissioning of Mycron CRM, Mycron Steel Limited, Malaysia. Brief: This is a 6 Hi cold rolling mill used to reduce the thickness of steel strip. Input thickness varies from 3mm to 10 mm and it is reduced to 2mm to 0.5mm. Maximum mill speed is 700 mpm Responsibilities: Lead Engineer  Communication with Customer and getting the inputs for Hardware and Application Engineering.  Setting project milestones by discussing with customer and preparing schedule in align with the milestones  Conducting project Progress and review meetings and analyse the challenges.  Updating the project status with customer.  Effective Coordination among the Project team during the commissioning of the project Project Duration – 9 Months Team Size – 6 III. Commissioning of Tube Mill, Arcelor Mittal Tubular Products, Al-Jubail, Saudi Arabia. Brief: This is a seamless tube mill, with Piercing Mill, Mandrel Mill, Sizing Mill, Cooling Bed, Pre Finishing, Quality Control and Finishing areas. Steel blooms are heated in furnace and pierced in piercing mill to form a hollow bloom. Responsibilities: - Lead Engineer.  Effective Coordination among the Project team during the commissioning of the project  Commissioning of Mandrel Mill area.  Commissioning of pre finishing area. Project Duration – 2 Months Team Size – 12 IV. Commissioning of TKL HAPL, Thyssen Krupp Stainless Steel Limited, Alabama, USA. Brief: This is a hot rolled annealing and pickling line with inline reduction mill at entry side. Responsibilities: - Senior Engineer.  Process section speed reference generation.  Exit section auxiliary control  Exit section speed reference generation.  Exit section sequence controls. Project Duration –6 Months Team Size – 8 V. Engineering & Commissioning of Fuxin HAPL, Fujian Fuxin Steel Limited, Fujian China. Brief: This is a hot rolled annealing and pickling line with inline reduction mill at entry side. Responsibilities: - Senior Engineer.  Designing of Controller panels, RIO Panels, Local Control Boxes, Control Desks, and Junction Boxes.  Generation of Circuit Drawing for Automation panels using EPLAN.  Cables List and Terminals List generation in EPLAN.  Developing Software for Exit section Speed Reference Generation.  Commissioning of Exit Section of Hot Annealing and Pickling Line. Project Duration – 20 Months Team Size – 6
  • 4. VI. Cold Rolled Annealing and Pickling Line. Bao Steel Limited, Shanghai China. Brief: This is a cold annealing and pickling line with inline skin pass mill. It can process steel strips of thickness 2mm to 6mm. Entry and Exit section maximum speed is 175 M/Min while for process section it is 125 M/Min. Responsibilities: - Project Engineer.  Designing of Controller panels, RIO Panels, Local Control Boxes, Control Desks, and Junction Boxes.  Generation of Circuit Drawing for Automation panels using EPLAN.  Cables List and Terminals List generation in EPLAN.  Developing Software for Exit section Speed Reference Generation.  Commissioning of Exit Section of Cold Annealing and Pickling Line. Project Duration – 12 Months Team Size – 8 VII. Cold Rolling Mill for Yieh United Steel Corporation, Kaohsiung Taiwan. Brief: This is a 20 High cold rolling mill used to reduce the thickness of steel strip. Input thickness varies from 2mm to 6mm and it is reduced to 1mm to 0.5mm. Maximum mill speed is 700 M/Min. Responsibilities: - Project Engineer.  Designing of Controller panels, RIO Panels, Local Control Boxes, Control Desks, and Junction Boxes.  Generation of Circuit Drawing for Automation panels using EPLAN.  Cables List and Terminals List generation in EPLAN.  Developing Software for Roll Cooling System and Exit Auxiliary.  Commissioning of Exit Section of Cold Rolling Mill. Project Duration – 18 Months Team Size – 4 PROJECT HANDLED – SUN INDUSTRIAL AUTOMATION & SOLUTIONS LIMITED.  Data Acquisition System for Salem Steel Plant, Salem, India.  DM Water Plant for ABAN 120MW CCPP, Karuppr, India.  Treated Effluent Conveyance and Disposal System for GIDC, Gujarat, India.  Automation of Confectionery Plant for Nutrine, Chittoor, India EDUCATIONAL DETAILS Specialization : Bachelor of Engineering in Electronics and Instrumentation Engineering Institution : St. Peter’s engineering College, Chennai – 54. India University : University of Madras, Chennai, India Year : 2000 - 2004 Percentage : 79%. PASSPORT DETAILS Name : Bright Singh Chellathurai Date of Birth : 25/05/1983 Nationality : Indian Passport Number : Z2188561 Date of Issue : 30/09/2010 Date of expiry : 29/09/2020 Place of Issue : Bangalore, India. CONTACT ADDRESS #107, Festoon Lavender, 14th Cross, Akshy Nagar, Ramamurthy Nagar. Bangalore India. 560016 Mobile Phone : +91 9008065778 Email: c.brightsingh@gmail.com