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TECHNOLOGY SEMINAR - EPCPROMAN

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TECHNOLOGY SEMINAR - EPCPROMAN

  1. 1. Copyright © 2015 PARASCADD Pvt. Ltd. The highlights and presentation of: The Technology Seminar 08th February 2017 Leela Palace, New Delhi By: PARASCADD PVT. LTD.
  2. 2. Copyright © 2015 PARASCADD Pvt. Ltd. PARASCADD PVT LTD TEAM Mr AMIT BORELE Mr HARISH PARIHAR
  3. 3. Copyright © 2015 PARASCADD Pvt. Ltd. Special Thanks to Mr. R. Mahajan [ED (Projects)-EIL] For sharing his experience on the importance of software implementation & the necessity of EPCPROMAN -like softwares in modern-age fast track projects. The Guest Speakers:
  4. 4. Copyright © 2015 PARASCADD Pvt. Ltd. Special Thanks to Mr. Nitin Deoras [CGM (Infra), EIL] For sharing his experience on the EPCPROMAN implementation in the CDU4 Unit(BPCL-Mumbai) The Guest Speakers:
  5. 5. Copyright © 2015 PARASCADD Pvt. Ltd. Special Thanks to: Mr. K.N.CHOUDHARY [GM(Planning)-EIL] For sharing his experience on the last 1 year of development on EPCPROMAN, specific to EIL requirements and the electronic communication between the EIL in-house & EPCPROMAN software. The Guest Speakers:
  6. 6. Copyright © 2015 PARASCADD Pvt. Ltd. Special Thanks to Mr. Neeraj Agrawal [India Project Head-VP] Technip India Ltd For sharing his experience on the successful implementation of the EPCPROMAN software- solution for Technip projects. The Guest Speakers:
  7. 7. Copyright © 2015 PARASCADD Pvt. Ltd. For sharing his experience on a successful EPCPROMAN implementation on the current and past projects. He also shared the importance of an EPCPROMAN software for construction, automation, material management etc. The guest Speakers: Special Thanks to Mr. Leon Simon [Sr.Manager(Planning) Onshore ]
  8. 8. Copyright © 2015 PARASCADD Pvt. Ltd. Attended by over 110 personnel from all the reputed organizations.
  9. 9. Copyright © 2015 PARASCADD Pvt. Ltd. Project Planning & Controlled Solutions (Engineering, Procurement, Costing, Material, Control at Site, Monitoring/Reporting, Analysis etc.) An Efficient automation partner 17 Years of continuous innovation. Copyright © 2015 PARASCADD Pvt. Ltd.
  10. 10. Copyright © 2015 PARASCADD Pvt. Ltd. The Company:  Formed in year 1999  Strength 250+ Personnel  INDIA  Mumbai  New Delhi 17 Years of continuous innovation.
  11. 11. Copyright © 2015 PARASCADD Pvt. Ltd.  INDIA  UAE  KUWAIT  OMAN  SAUDI ARABIA  QATAR  BAHRAIN  MALAYSIA  SINGAPORE  CHINA AUSTRALIA TUNESIA NEW ZEALAND ITALY/EUROPE CANADA USA MEXICO ALGERIA RUSSIA TURKEY SOLUTION is SUPPLIED AND EFFICIENTLY UTILISED in The FOLLOWING COUNTRIES:
  12. 12. One can generate Estimation MTO based on P&ID or initial piping layout. Estimation, costing & bidding for a project based on basic and preliminary documents. Related history of cost and generation of bidding documentation. ESTIMATION Engineering Estimation ,Costing & Bidding Estimation / initial Material Take-Off Piping Isometric made Easy Making automatic Piping Isometric drawings, Piping Spool drawings, the Bill of materials and reporting from outline of isometric, specification driven, rule based. Steel Connection Design as per Indian Standard ,Civil Quantities estimation,Bar Bending solution etc. Connection, Civil, BBS, Plate Optimization etc. Procurement Material Control Tracking from Engineering to Procurement to Construction at store or site/yard. STORE / warehouse Management Organized Inventory With Perfect Material Tracking “Right Material in Right Place at Right Time”. Material management Planning, Expedition, Cost, analysis, storage, Bar code, issue, reconciliation. Construction Pipe Spooling, Joints / Welds Simplify Engineering Construction Piping Spooling operations for the convenience of fabrication & Erection work. Spool fabrication Activities, Material Management Erection Management & Control Ensure Efficiency in Plant Construction SPOOLMAN ERMAN ® is a piping spool, material and construction management software at shop / site useful for effective matching front analysis, work allocation, material allocation, piping material controls- and tracking. Steel fabrication & Erection Civil Quantities, Bar Bending Solution Equipment Erection, Nozzles & lines Connections. Installation Cable Sheduling EPCPROMAN has been widely used by: PIPING / STEEL fabricators, EPC Contractors, LSTK contractors, Owners & operators, PMC for all jobs related with OFFSHORE / ONSHORE PETROCHEMICAL, Ship Building, Oil & Gas Refineries, Power Plants, Breweries, Renewable Energies or any plant which include Piping, Steel, Concrete. EPCPROMAN is widely used in disciplines like Piping Civil Steel E & I Equipment Precommissioning / Commissioning Project Planning and Control Software Solutions (Engineering, Procurement, Costing, Material Control at Site, Monitoring/Reporting, Analysis etc.) - Complete construction planning ( activity level, manpower, fabrication shop, erection site, consumables etc.) - Item codification creation / standardization / mapping of engineering and procurement item codes, converting commodity code to unique item code Spool Status BarCode / RFID www.parascadd.com; www.eurekadsoft.com; www.myappent.com
  13. 13. Copyright © 2015 PARASCADD Pvt. Ltd. PROJECT PLANNING FINANCE AND ACCOUNTING DOCUMENT MANAGEMENT MATERIAL MANAGEMENT – MATCONTRK/STOREMAN PROCURMENT-MATCONTRK/STOREMAN STORE/INVENTORY – MATCONTRK/STOREMAN ACTIVITY PLANNING- SPOOLMAN/ERMAN ENGG FABRICATION ERECTION ESTIMATIONCOSTANDBID- ESCOBI/MTOMAN O&M AUTOSPOOL SPOOLMAN / ERMAN SPOOLMAN / ERMAN ISOMEC STANDARD PLANT DESIGN SOFTWARE*
  14. 14. Copyright © 2015 PARASCADD Pvt. Ltd. EPCPROMAN SOLUTION OVERVIEW
  15. 15. Copyright © 2015 PARASCADD Pvt. Ltd. ENGINEERING CONSTRUCTION
  16. 16. Copyright © 2015 PARASCADD Pvt. Ltd. Matching Front Analysis, Revision Management, Seamless communication between project stake holder organizations & inter disciplines. On time material management , project delivery with reverent handover.
  17. 17. Copyright © 2015 PARASCADD Pvt. Ltd. Fabrication/Erection status in 3D model * Program generates 3D piping model with the progress in different color in 3D dwg file. 3D dwg file can be opened in Review software for Review purpose.
  18. 18. Copyright © 2015 PARASCADD Pvt. Ltd. Program generates 3D piping model with the progress in different color in 3D dwg file. 3D dwg file can be opened in Review software for Review purpose.
  19. 19. Copyright © 2015 PARASCADD Pvt. Ltd. Program generates 3D piping model with the progress in different color in 3D dwg file. 3D dwg file can be opened in Review software for Review purpose.
  20. 20. Copyright © 2015 PARASCADD Pvt. Ltd. 3D Model  Loop & System monitoring in 3D models.  Spool Welding Done/not Done status through the color settings in 3D models.  Spool Erection Done/not Done status through the color settings in 3D models.  Joint level status monitoring in 3D models.  PO Item ordered status in 3D models. 3D DWG files are created by programs which can be viewed using 3D model viewers.
  21. 21. Copyright © 2015 PARASCADD Pvt. Ltd. Program generates 3D piping model with the progress in different colors in 3D dwg file. 3D dwg files can be opened in Review softwares for Review purposes.
  22. 22. Copyright © 2015 PARASCADD Pvt. Ltd.  Management-level reportings.  RCM, area coordinator level reportings.  Supervisor level reportings.  Billing, planning etc.  Over 200+ reports generated at various stages. Reporting & Output:
  23. 23. Copyright © 2015 PARASCADD Pvt. Ltd. MATERIAL REQUIRED-ISSUED-CONSUMED AT FABRICATION AND ERECTION:
  24. 24. Copyright © 2015 PARASCADD Pvt. Ltd. SHOP ACTIVITY MONITORING AND CONTROL:
  25. 25. Copyright © 2015 PARASCADD Pvt. Ltd. FIELD ACTIVITY MONITORING AND CONTROL:
  26. 26. Copyright © 2015 PARASCADD Pvt. Ltd. Integrated Piping Management Major Content:  Generating Spools and Welds.  ISO Spool MTO and Joint Master.  Planning and Engineering the releasing of Spools  Matching Front-Analysis.  Substitution and additional provision for optimal material utilization.  Material Management – Allocation and Issuance.  Creating Spool fabrication and Erection work packages.  Managing Welder Qualification, weld Joint Fit- up and Visual Inspections.
  27. 27. Copyright © 2015 PARASCADD Pvt. Ltd. Making manual and auto NDE selections to achieve code and project requirements. Facilitating random NDE selections to meet Code requirements. Providing production & repair-joint analysis. Spool Painting, spool Laydown & dispatch. Spool Erection Planning. Spool and Component Erection. Generating and managing Hydro Test Packages. Integrated Piping Management Major Content:
  28. 28. Copyright © 2015 PARASCADD Pvt. Ltd.  Providing hydro test packages,documents and control logs.  Providing weld-summary reports, heat number clearance reports for hydro package clearances.  Managing hydro test punch close outs.  Interfacing with other EPCPROMAN and external database modules.  ISO erection clearances.  Hydro package mechanical clearances.  Re-instatement clearances.  Box-Up Clearances.  Analyzing work progress at any point. Integrated Piping Management Major Content:
  29. 29. Copyright © 2015 PARASCADD Pvt. Ltd. ITEM CODE MAPPING/GENERATION QTY. ESTIMATION MTOMAN ( FOR ALL DISCIPLINE) INFRA MANPOWER TRANSPORTATION BASICPRILIMANARY INFORMATION/DRAWINGS COST (Reference from ERP Data, Historical Data, Vendor) BIDDING SPECIAL CONSIDERATION DOCUMENTATIO N ESCOBI: ESTIMATION-COST-BIDDING PIPING / STRUCTURAL / CIVIL / E&I / MECHANICAL PPT DEMO2
  30. 30. Copyright © 2015 PARASCADD Pvt. Ltd. ICGP:ITEMCODE GENERATION PROGRAM PIPING / STRUCTURAL / CIVIL / E&I / MECHANICAL WITHOUT CLIENT CODE NEW CLIENT CODE UPLOAD MTO REPORT FROM 3D MODEL(CONTAINS MODEL ITEM CODE) ICGP ITEM CODES GENERATION PROGRAM ICGP CENTRAL LIBRARY (ITEM MASTER) SUPPORTS ALL EPCPROMAN: AUTOSPOOL – SPOOLMAN & MATCONTRK WITH CLIENT CODE MAP CLIENT CODE & MODEL ITEM CODE Mapping of client Item code with Engineering codes and creating of new Item code.
  31. 31. Copyright © 2015 PARASCADD Pvt. Ltd.
  32. 32. Copyright © 2015 PARASCADD Pvt. Ltd.
  33. 33. Copyright © 2015 PARASCADD Pvt. Ltd. HISTORICAL COST DATA ENGG TO PO PHASE PIPING / STRUCTURAL / CIVIL / E&I / MECHANICAL PO MATL RESOURCE PLNN ANALYSIS STORES HISTORICAL COST DATA MTO MR COSTING PR PO RFQ VENDOR FINALISE PR APPROVAL
  34. 34. Copyright © 2015 PARASCADD Pvt. Ltd. MARERIAL CONTROL & TRACKING from ENGINEERING MTO till ISSUNCE TO SUB-CONTRACTORS MATCONTRK / STOREMAN SUMMARY COMPARISON RESULTS MATERIAL CASCADING EFFECTS OF EXISTING / LOOK AHEAD PLANNING PURCHASE ORDER (PO) PURCHASE REQUEST (PR) MONOTARING STAGE OF ORDERING MATERIAL WITH VENDOR VENDOR EXPECTION / CONTROL & ACTION MATERIAL AT VENDOR INSPECTION MATERIAL IN TRANSIST MATERIAL RECEIVED AT STORE (DMR) REQUEST FOR INSPECTION & OSRD REPORTS INSPECTION CLEARED MATERIALS ISSUNCE OF MATERIALS TO FABRICATORS / SUB- CONTRACTORS ENGINEERING MTO DIFFERENT REVISION
  35. 35. Copyright © 2015 PARASCADD Pvt. Ltd. Surplus Reduction : The system generates surplus item quantities and the best utilization of the materials to reduce the surplus material at the early stages of projects. Advantages:
  36. 36. Copyright © 2015 PARASCADD Pvt. Ltd.
  37. 37. Copyright © 2015 PARASCADD Pvt. Ltd. Reporting:
  38. 38. Copyright © 2015 PARASCADD Pvt. Ltd.
  39. 39. Copyright © 2015 PARASCADD Pvt. Ltd.
  40. 40. Copyright © 2015 PARASCADD Pvt. Ltd. Integrated with WAMS Connect to server Login to FIM STORE ADMIN Maximum material allocated list upload/modify Upload Purchase order (PO) Creation of different accounts & control access rights Admin STORE Enter Invoice Data into STORE Create DMRSTORE Create OSDR Document & Physical check Raise RFI Maintaining OSDR Register IMR Clearance IMR Clearance IMR Clearance on the basis of RFI Forward IMR Cleared qty to Owner Clearance by QC (Under Construction) Check OSDR Clearance by Owner’s QC Approved QTY Inspection done on the basis of IMR cleared by QC Add/Allocate Location Information Attached Barcode Upload MR (Material Request) from contractor Check with maximum material allocated list and approved qty Issue Delivery Challan Maintaining of Delivery Challan Register Review Delivery Challan Register Contractor Wise Invoice Reconciliation MR Register / Contractor Wise Daily Material Reconciliation Contractor Store Inventory / Space Management This module will manage the Store space according to the material specification Split each Store area into Blocks & Grids The particular material will get the specific location information Material distribution to different contractors STORE REVIEW Material receipt & IMR clearance
  41. 41. Copyright © 2015 PARASCADD Pvt. Ltd. HISTORICAL COST DATA THIRD PARTY INSPECTION OSRD VENDOR BARCODE & SCANNING STORE MATL. TRANSIT TO – STORE. MR PLANNING EPCPROMAN PO - TO - INVENTORY PHASE: GRN IMIR MATERIAL STACKING STOCK REGISTE R MATERIAL ISSUANCE MATERIAL RECONCILIATION
  42. 42. Copyright © 2015 PARASCADD Pvt. Ltd.
  43. 43. Copyright © 2015 PARASCADD Pvt. Ltd. Intelligent and quick Piping Isometric Creations with the Bill of materials: PIPING & SPOOLING Piping isometric drawings with bills of material or material take off. Material Management SAP/ERP (Piping Material Specification)
  44. 44. Copyright © 2015 PARASCADD Pvt. Ltd.
  45. 45. Copyright © 2015 PARASCADD Pvt. Ltd. SPOOL MARK NUMBER SHOP WELD JOINT FIELD WELD JOINT PIPE SUPPORT Random Pipe Dimension 2.Spool Fabrication Drawing View
  46. 46. Copyright © 2015 PARASCADD Pvt. Ltd. REPORTING – Spooling Operation Joint Master, Linewise, Spoolwise, Scope in Inch Dia-Inch Meter, Support, Erection, Painting, Insulation, Tracing, Piping, Fittings, Spec wise, Drawing wise etc.
  47. 47. Copyright © 2015 PARASCADD Pvt. Ltd. Field Shop Tack Manual FW-01 1 TW-01 WELDING BW Butt Welded Joint SW Socket Welded Joint LET Weldolet, Sockolet, Threadolet Welded Joint RPD Reinforcing PAD BR Branch Without Reinforcing PAD FW FILET WELDED SOF SLIP ON FLANGE WELDED SC Thread Joint TW Tack joint BOLTING FL Bolting Joint SUPPORT SUPW Support joint 1 Weld Numbering System:
  48. 48. Copyright © 2015 PARASCADD Pvt. Ltd. Weld Numbering System Overview SHOP WELD JOINT FIELD WELD JOINT BOLT JOINT
  49. 49. Copyright © 2015 PARASCADD Pvt. Ltd. Weld & Spool Flow Directions:
  50. 50. Copyright © 2015 PARASCADD Pvt. Ltd. Weld & Spool Flow Directions:
  51. 51. Copyright © 2015 PARASCADD Pvt. Ltd.  Weld mark-up rule for spool fabrication: • The spool usually consists of one pipe and one fitting. • The spool length specifies less than 12 meters for delivery. • The spool-shape is two-dimensional(2D).  Large bore & small bore: • Field welding is the priority for a small bore (1.5” and less). • Small fitting(O-LET, Boss, Coupling) items shall be shop welded, which will connect them to large bores.  Random SPOOL: • A random spool’s cut point should be used “FW” as per the pipe-dimension. • If the purchased pipe’s length is less than 12 meters, it will be a ‘double-joint welding’ in the shop.  Straight Lines: • FW should be checked for far enough positions from the supports. • Minimized field welding in a loop course. • Available in a horizontal direction; the welding point to be done is Field- Welding (for easy weld, the support interference must be minimized).  Special Item & Welding Type Valve:  Equipment Nozzle: General Field Weld mark-up rules for Spool Fabrication:
  52. 52. Copyright © 2015 PARASCADD Pvt. Ltd. Small bore 1.5” and less FW WELD Mark-up Rule Small Bore 1.5 inch or below) :
  53. 53. Copyright © 2015 PARASCADD Pvt. Ltd. Pipe cut dimension by 12 meter Random spools cutting point is done by ‘FW’ as per pipe dimension. Random Pipe Spool Diagram : the{ pipe length is 12 meter
  54. 54. Copyright © 2015 PARASCADD Pvt. Ltd. Pipe cut dimension by 6 meter The pipe length less than 12 meter double join welding in the shop Random Pipe Spool Diagram : pipe length is 6 meter
  55. 55. Copyright © 2015 PARASCADD Pvt. Ltd. The branch & pad type has 2 point by shop welding RPAD- BR Weld & RPAD Weld:
  56. 56. Copyright © 2015 PARASCADD Pvt. Ltd. Export 3D model in DWG format 3D View for better visualization:
  57. 57. Copyright © 2015 PARASCADD Pvt. Ltd. REVISION MANAGEMENT:
  58. 58. Copyright © 2015 PARASCADD Pvt. Ltd. REVISION MANAGEMENT:
  59. 59. Copyright © 2015 PARASCADD Pvt. Ltd. ERECTION DRAWING: Copyright © 2015 PARASCADD Pvt. Ltd.
  60. 60. Copyright © 2015 PARASCADD Pvt. Ltd. SPOOL DRAWINGS: Copyright © 2015 PARASCADD Pvt. Ltd.
  61. 61. Copyright © 2015 PARASCADD Pvt. Ltd.
  62. 62. Copyright © 2015 PARASCADD Pvt. Ltd. HISTORICAL COST DATA STORES BILLING PROJECT PLANNING DOMASY – DOCUMENT MANAGEMENT SYSTEM BARCODE & SCANNING FINACCO – FINANCE & ACCOUNTING ENGG TO PLANNING TO FABRICATION DISCIPLINE:- PIPING CONSTRUCTION WORK PACKAGE SPOOLING FRONT ANALYSIS WORK VOLUME DISTRIBUTION MIV,SPL.DRG, RELEASE FRONT RELEASE SPL. FABRICATION NDT & LHS NDT & LHS SPL. DIM. CHECK SPL. PAINTING SPL. STORAGE SPL. TO DISPATCH
  63. 63. Copyright © 2015 PARASCADD Pvt. Ltd. MATCHING FRONT ANALYSIS:
  64. 64. Copyright © 2015 PARASCADD Pvt. Ltd. MATCHING FRONT ANALYSIS:
  65. 65. Copyright © 2015 PARASCADD Pvt. Ltd.
  66. 66. Copyright © 2015 PARASCADD Pvt. Ltd. APPROVAL OF FIT-UP INSPECTION REPORT FROM EIL CREATION OF WELD PMI, WELD PRE-HEAT* AND POST HEAT* AND WELD VISUAL INSPECTION REPORT APPROVAL OF WELD VISUAL INSPECTION REPORT FROM EIL CREATION OF NDT LOT AND ASSIGNED JOINTS TO LOT BASED ON LOT PHILOSOPHY LIKE % OF INSPECTION, CLASS, WELDER, WPS ETC OFFERING WELD VISUAL ACCEPTED JOINTS FOR NDT TEST (RT, UT, DPT, MPT) CREATION OF NDT REPORTS AS PER PWHT ASR BSR REQUIREMENTS OFFERING WELD JOINTS FOR PWHT AND HARDNESS INSPECTION AS PER REQUIREMNT CREATION OF PWHT AND HARDNESS INSPECTION REPORTS SPOOL NDT CLEARANCE AND CREATION OF SPOOLS FROM FABRICATION CREATION OF SPOOL PAINTING TRANSMITTAL CREATION OF SPOOL PAINTING REPORTS (PRIMER AND FINISH PAINT) SPOOLS AND ERECTION COMPONENTS FOR STORAGE AND TRANSFER TO LAYDOWN LOOSE SPOOLS AND ERECTION COMPONENTS CREATION OF FITUP PMI AND FITUP INSPECTION REPORT SHOP FABRICATION:
  67. 67. Copyright © 2015 PARASCADD Pvt. Ltd. HISTORICAL COST DATA STORES BILLING PROPLAN – PROJECT PLANNING DOMASY – DOCUMENT MANAGEMENT SYSTEM BARCODE & SCANNING FINACCO – FINANCE & ACCOUNTING PLANNING&and FABRICATION TO ERECTION: DISCIPLINE:- PIPING SPOOL ISSUANCE ER. FRONT ANALYSIS WORK VOLUME DISTRIBUTION ER. DRG. & ITEMS RELEASE SPOOL ERECTION VALVE,SUPP., ER ITEMS ERECT. ER WELDS, NDT & LHS FLNG ASSY. ALIGNMENT LOOP MC, PR. TEST PUNCH PTS., & LIQUIDATION LOOP FLUSH, BOXUP,INSUL. SYSTEM COMPLETION & DOSSIER
  68. 68. Copyright © 2015 PARASCADD Pvt. Ltd.
  69. 69. Copyright © 2015 PARASCADD Pvt. Ltd. ASSIGN LINES TO ERECTION SUB CONTRACTOR CREATE SYSTEM DETAILS AND LOOP DETAILS ASSIGN SPOOLS TO LOOP DEFINE PUNCH POINTS IF ANY DEFINE DEPARTMENTS FOR APPROVAL OF ERECTION CLEARANCES. (LOOP MECHANICAL, LOOP TESTING, LOOP FLUSHING, BOX UP) CREATION OF PIPE ERECTION REPORT CREATION OF SPOOL ERECTION REPORT CREATION OF OTHER COMPONENTS ERECTION REPORT (VALVE, FITTINGS, FLANGE-GASKET- BOLT, OTHERS) CREATION OF FITUP PMI AND FITUP INSPECTION REPORT APPROVAL OF FIT-UP INSPECTION REPORT APPROVAL OF WELD VISUAL INSPECTION REPORT CREATION OF WELD PMI, WELD PRE-HEAT* AND POST HEAT* AND WELD VISUAL INSPECTION REPOERT CREATION OF SUPPORT ERECTION REPORT CREATION OF NDT LOT AND ASSIGNED FIELD JOINTS TO LOT BASED ON LOT PHILOSOPHY LIKE % OF INSPECTION, CLASS, WELDER, WPS ETC OFFERING WELD VISUAL ACCEPTED JOINTS FOR NDT TEST (RT, UT, DPT, MPT) CREATION OF NDT REPORTS AS PER PWHT ASR BSR REQUIREMENTS OFFERING WELD JOINTS FOR PWHT AND HARDNESS INSPECTION AS PER REQUIREMNT CREATION OF PWHT AND HARDNESS INSPECTION REPORTS WELD NDT CLEARANCE AND CREATION OF LINES FROM ERECTION CREATE AND LIQUIDIFY PUNCH POINTS OF LOOP MECHANICAL INSPECTION CLEARANCE IF ANY CREATION OF LOOP MECHANICAL INSPECTION CLEARANCE REPORT APPROVAL OF LOOP MECHANICAL INSPECTION CLEARANCE REPORT CREATE AND LIQUIDIFY PUNCH POINTS OF HYDROTEST CLEARANCE IF ANY CREATION OF HYDROTEST CLEARANCE REPORT APPROVAL OF HYDROTEST CLEARANCE REPORT CREATE AND LIQUIDIFY PUNCH POINTS OF FLUSHING CLEARANCE IF ANY CREATION OF FLUSHING CLEARANCE REPORT APPROVAL OF FLUSHING CLEARANCE REPORT CREATE AND LIQUIDIFY PUNCH POINTS OF BOXUP CLEARANCE IF ANY CREATION OF BOXUP CLEARANCE REPORT APPROVAL OF BOXUP REPORT ERECTION ACTIVITY COMPLETION WITH EPCPROMAN FIELD ERECTION:
  70. 70. Copyright © 2015 PARASCADD Pvt. Ltd. GENERATION OF SPOOL AND ERECTION COMPONENT BARCODES BARCODE PRINTERS PASTING OF BARCODE STICKERS ON SPOOLS AND ERECTION COMPONENTS CREATION OF SPOOLS SENT TO LAYDOWN REPORTS RECEIVE SPOOLS AND ERECTION COMPONENTS AT LAYDOWN BY SCANNING THE BARCODES WITH SCANNER HAND DEVISES WITH BARCODE, DATE AND TIME OF SCANNING CAPTURED AUTOMATICALLY STORAGE OF SPOOLS AT GRID AND CAPTURE BOTH GRID LOCATION BARCODE AND SPOOL AND ERECTION COMPONENT BARCODES CREATION OF SPOOL AND ERECTION COMPONENT DISPATCH VOUCHERS DISPATCH ISSUE OF SPOOLS AND ERECTION COMPONENTS FROM STORAGE GRID TO SITE BY SCANNING THE BARCODES. DATE, TIME, GRID LOCATION CAPTURES AUTOMATICALLY. RECIEPT OF SPOOLS AND ERECTION COMPONENTS AT SITE BY SCANNING THE RESPECTIVE BARCODES (APPLICABLE AS PER AVAILABLITY OF SITE BARCODE SCANNING FACILITY) WITH EPCPROMAN BARCODE/RFID/REMOTE UPDATION: 3G/4G/WIFI
  71. 71. Copyright © 2015 PARASCADD Pvt. Ltd. Material Request, MIV, Summary:
  72. 72. Copyright © 2015 PARASCADD Pvt. Ltd. Line History Sheet:
  73. 73. Copyright © 2015 PARASCADD Pvt. Ltd. SPOOL and JOINT STATUS:
  74. 74. Copyright © 2015 PARASCADD Pvt. Ltd. Spool Status : Current Status
  75. 75. Copyright © 2015 PARASCADD Pvt. Ltd. Fit-up and Welding :
  76. 76. Copyright © 2015 PARASCADD Pvt. Ltd. NDT LOT Creation and Automation:
  77. 77. Copyright © 2015 PARASCADD Pvt. Ltd. NDT OFFERING AND PERFORMANCE:
  78. 78. Copyright © 2015 PARASCADD Pvt. Ltd. NDT CLEARANCE:
  79. 79. Copyright © 2015 PARASCADD Pvt. Ltd. Spool Painting and Surface preparation:
  80. 80. Copyright © 2015 PARASCADD Pvt. Ltd. Laydown Delivery Receipt Report:
  81. 81. Copyright © 2015 PARASCADD Pvt. Ltd. Spools Dispatch Receipt:
  82. 82. Copyright © 2015 PARASCADD Pvt. Ltd. ERECTION - SPOOL, SUPPORT, STUD-BOLT, VALVE and MISC:
  83. 83. Copyright © 2015 PARASCADD Pvt. Ltd. Weld, Iso Erection, NDT–Clearance’ and Loopwise NDT:
  84. 84. Copyright © 2015 PARASCADD Pvt. Ltd. Loop Hydro Package Creation:
  85. 85. Copyright © 2015 PARASCADD Pvt. Ltd. LOOP MECHANICAL CLEARANCE, SUMMARY, and TESTING:
  86. 86. Copyright © 2015 PARASCADD Pvt. Ltd. LOOP-SUMMARY BOXUP:
  87. 87. Copyright © 2015 PARASCADD Pvt. Ltd. AS BUILt DRAWING CREATION:
  88. 88. Copyright © 2015 PARASCADD Pvt. Ltd. Input – The start date, finish date, planned progress and week/monthly progress plans for activities(fit-up/ welding, etc.) Output – The actual progress(daily/ weekly/monthly) achieved for activities (fit-up/welding etc.) The Planned progress curve vs. the Actual progress curve. The Planned progress bar chart vs. theActual progress bar chart (activity- wise.
  89. 89. Copyright © 2015 PARASCADD Pvt. Ltd. The Planned progress curve vs. the Actual progress curve. The Planned progress bar chart vs. theActual progress bar chart (activity-wise). SCHEDULING (WEEKLY / MONTHLY) PLAN FOR ACTIVITYWISE PROGRESS(FIT / WELD..) CONSOLIDATION OF PLANNED vs ACTUAL PROGRESS PROGRESS CURVE & PROGRESS BARCHART
  90. 90. Copyright © 2015 PARASCADD Pvt. Ltd. Planned progress vs. actual progress:
  91. 91. Copyright © 2015 PARASCADD Pvt. Ltd. Planned progress vs. actual progress:
  92. 92. Copyright © 2015 PARASCADD Pvt. Ltd.
  93. 93. Copyright © 2015 PARASCADD Pvt. Ltd. UPLOAD UNSIGNED REPORTS OF FABRICTION AND ERECTION LIKE FITUP, WELDING, NDT, SPOOL ERECTION etc. UPLOAD SIGNED REPORTS OF FABRICTION AND ERECTION INSPECTION AND EXAMINATION FOR REPORTS OF FABRICATION AND ERECTION LIKE FITUP, WELDING, NDT, SPOOL ERECTION etc. SIGNING OF EIL INSPECTION ON REPORTS AS A PMC APPROVAL CHECK CLEARANCE OF CONTRACTOR ON SIGNED REPORTS FOR RAISING TO MONTHLY RA BILL CHECK CLEARANCE OF PMC (EIL) REPRESENTATIVE ON SIGNED REPORTS FOR RAISING TO MONTHLY RA BILL RAISE REPORT / JOINTS FOR MONTHLY RA BILL CLEARANCE DONE UPLOAD EIL APPROVED SOR (SCHEDULE OF RATES) SHEET IN BILLING MODULE SELECT RELEVENT SOR ITEM NO. FOR BILLING OF FABRICATION OR ERECTION LIKE, BILLING OF SHOP FITUP, WELDING, RT, UT, PAINTING, PRESSURE TESTING, SPOOL ERECTION ETC. SELECT THE NO. OF JOINTS OF RESPECTIVE SOR ITEM NO. FOR FABRICATION AND NDT BILLING AND COMPONENT / SPOOLS FOR ERECTION BILLING. SAVE THE ADDED DATA AND GENERATE THE MONTHLY RA BILL RAISED REPORT JOINTS WILL BE ELIGIBLE AND AVAILABLE FOR GENERATING MONTHLY RA BILL Copyright © 2015 Eureka D-Soft Pvt Ltd. All Rights Reserved. PMC APPROVAL AND BILLING WITH EPCPROMAN The PMC APPROVAL AND BILLING:
  94. 94. Copyright © 2015 PARASCADD Pvt. Ltd. The PMC APPROVAL and the SCHEDULE OF RATES:
  95. 95. Copyright © 2015 PARASCADD Pvt. Ltd. BILL CREATION: ABSTRACT and MEASUREMENT
  96. 96. Copyright © 2015 PARASCADD Pvt. Ltd. STEEL CONNECTION DESIGN:
  97. 97. Copyright © 2015 PARASCADD Pvt. Ltd. Add-on Special features: Bay Planning (Shop Production Planning) Bay Planning -The effective utilization of fab- shop yard to produce the target inch DIA or the number of spools per day/week(duration).  Bay Specification Criteria: • Material includes CS, SS, LTCS and LAS. • Size Range includes Small Bore, Large bore or a specific size range (2”-6”, 8”-14” etc.) • Spool Weight Capacity is as per bay/day/week(duration). • Spool thickness, piping classes etc.  Bay Specification Details:
  98. 98. Copyright © 2015 PARASCADD Pvt. Ltd. Active Bay Vacant Inch DIA: = Total capacity Inch-DIA – Allocated Inch-DIA + Welding-Completed Inch-DIA = 500-352.767+39.034 = 186.267 Inch-DIA Actual Bay Progress:
  99. 99. Copyright © 2015 PARASCADD Pvt. Ltd. Spool Pipe Cutting with the material optimization:  Spool pipe cutting with the material optimization for spool fabrication.  The aim is to maintain the minimum or most reusable drop length after cutting the pipes from the parent piece. The Pipe-Heat Number-wise quantity management:
  100. 100. Copyright © 2015 PARASCADD Pvt. Ltd. The Material Kitting Inspection: Kitting: The effective tracking of received material at a fab-shop. Kitting Material: • Pipes from Cutting Machines. • Other fitting components from Stores.
  101. 101. Copyright © 2015 PARASCADD Pvt. Ltd. The Progress Log Sheet : A Real- stage progress in the System The system captures the real-stage progress even without the completion of earlier phases and maintains the backlog within the system. The backlog data synchronises itself automatically once actual progress is entered into the system. The effective documentation within system minimizes the usage of other document tools like ‘excel and word’.
  102. 102. Copyright © 2015 PARASCADD Pvt. Ltd.  Integrated with all engineering softwares used like PDS, PDMS, SP3D, E3D, AUTOPLANT etc.  The automatic/instant scope calculation is based on released drawings and EIL specifications- MTO, Fabrication, Erection MTO, Inch DIA, Inch Meter, Insulation, Painting, Tracing, Surface area etc.  Erection and Spool Drawing generation with automatic bill of material. Advantages:
  103. 103. Copyright © 2015 PARASCADD Pvt. Ltd.  Offloading Decision: The system has the facility to analyse the work at any point, to facilitate the management and to take offloading of any work at any time  Documentation : The system has the facility to track the clearance of the material documentation(TC/QC), IBR certificate, etc.  Surplus Reduction : The system generates substitution reports for the best utilization of materials and to reduce the surplus material at an early stage of projects.  Item Codification : The Mapping of Client Item- Codes with ENGG Item-Codes and the creation of New Item-Codes. Advantages:
  104. 104. Copyright © 2015 PARASCADD Pvt. Ltd.  The front availability requirement with respect to the priority of scope work vs. the material available/issued.  Avoids duplicate Spool Fabrication.  A systematized NDT coverage & documentation as per the project specification.  A detailed progress monitoring of construction & QA/QC activities.  The Revision & Change Management of shop/field activities.  A Complete Documentation at all levels of fabrication & erection. Advantages:
  105. 105. Copyright © 2015 PARASCADD Pvt. Ltd. Advantages:  The tracking of spools at fabrication, storage and dispatch.  The billing-logic is based on progress acceptance, approval by PMC & documented proof of reports.  Client/Contractor billing is based on EIL- approved SOR’s(scheduled of rates)with system- generated abstract sheets, measurement sheets & signed documented reports.  Manages progress and monitors reports.  Loop & system-level progress, material shortage reports and progress shortage reports.  Material management of availability, constrained, allocated, issued, consumed, excess & reconciled.
  106. 106. Copyright © 2015 PARASCADD Pvt. Ltd.  Spool Transport Optimizer, piping cutting optimization and plate nesting.  Spool Material History, Fabrication History and Movement History.  Project SOR (Schedule of Rates)s are available and can be configured easily during the project.  EPCPROMAN software is tailored for Company practices/projects; one can inbuilt approved report formats. Advantages:
  107. 107. Copyright © 2015 PARASCADD Pvt. Ltd. Highlights:  Several projects have been successfully implemented and some of them are in progress.  We use the latest BARCODING & SCANNING technology for construction processes, automation & spool tracking.  Mobile Devices, Tablets, PDAs, WIFI, 3G and 4G technology-integrated software solutions.  Softwares can be integrated with all the existing processes and standard practices in the Plant construction industry.
  108. 108. Copyright © 2015 PARASCADD Pvt. Ltd.  The best practices of the construction industry are available in the software.  The Complete Material management & automation is provided, with respect to the receipt, inspection, Storage, issuance, consumption and reconciliation for Shop/Field materials.  The progress of all the projects can be available online at the EIL head office.  DPR can be available on email, online and on mobile on a daily-basis.  Management Information system reporting is available. Highlights:
  109. 109. Copyright © 2015 PARASCADD Pvt. Ltd. PARASCADD Private Limited Mumbai ( Head Office): Kushal Point, Fourth Road, Ghatkopar West, Mumbai-400086. Ph. :0091-22-25111-111/222/008/811/102/106 Contact : Mr. Amit Borele Mo : 0091-9987681111 Email : amit@parascadd.com; sales@parascadd.com ************************************ New Delhi office: Level 5, SB Tower, 1A/a Sector 16A, Noida-201301 Uttar Pradesh, India. Contact : Mr. Harish Parihar [Regional manager ( North & East)] Mo : 0091-9971281969 Email : harish@parascadd.com; sales@parascadd.com ************************************ Website: www.parascadd.com, www.eurekadsoft.com, www.myappent.com

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