1. SHYAMALENDU GHOSH (M44)
E Mail – gshyamlendu@rediffmail.com Mobile - +91 9561088043
SENIOR MANAGEMENT PROFESSIONAL
Operation Fabrication & Galvanizing, Quality Assurance & System/ Customer Inspection/ Process
Improvement /Supplier Quality Assurance/ Production Planning Coordination/ Vendor
Management/Supplier Quality Specialist/ Project Management.
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SUMMARY OF WORK EXPERIENCE
Total No Of Experience – 23 Years
Current Location - Wardha - Maharastra
SUMMARY OF SKILLS AND EXPERIENCE:-
• A seasoned professional with experience in Quality Assurance, Process Control, System
Management, Process Improvement, Operation Management, and IMS, with MNC in Power Utility
Sector.
• Leadership skills - Building capacity of people, managing Function of QA, QC, System and Process
Control with 26 people effectively. Bringing changes in Process Improvement, Lead quality effort,
Process Thinking.
Effective Communicator with excellent Relationship management and negotiation skills possesses a
flexible and result oriented attitude with analytical skill.
• Customer Value and Satisfaction- Co-coordinating for Customer Inspection (Agency- Power grid,
State Electricity Board, Third Party Inspection Agency, Export Client) Capturing Expectation of
Customer define customer true value, translate them into customer specification, and managing
customer feedback more effectively.
• People Management – Resource Planning , Safety objectives for individual, Conduct performance
review, Skill Matrix, preparing training based on know how assessment.
• Project Management – L2 Network, BOM approval, QRS Monitoring, Inspection Plan, Billing
Project specific.
• IMS Systems & Quality Objective – Lead Assessor QMS, Internal Auditor IMS, Maintaining IMS
system within Department. Preparation of ITP, SMQP, Contract Bulletin project specific. Faculty for
Quality Awareness Training, Management of Calibration of IMTE’s within organization. Monitoring
closely measurement criteria Quality objective fixed by Management.
• Quality Tools and Complaint Handling – Using relevant QC Tools Viz. 8D Analysis, 4M, SGA for
analyzing process data on day to day basis. Customer Complaint handling and identification of root
cause.
• Plant Approval – Documentation for Plant approvals for various domestic power utilities (PGCIL,
CSEB, UPPTCL, ADANI, STERLITE) and overseas power utilities (Burns and Mc Donald Canada,
PaciCorp America, Botswana Power Corporation, Algeria, Ghana, Finland). Also got plant approval
for CE marking from VTT Finland. (Load Bearing Steel Structures with Mechanical/Welded Joints
EX2)
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2. • Specification Knowledge – Knowledge of specification related to Fabrication, Galvanizing and
accessories Viz . IS, BS, ASTM, ISO.
• Process Knowledge Fabrication – Fabrication process knowledge of Different types of Galvanized
Transmission Tower Structures, Railway Structures, Telecom Towers, Substation Structure, Welding
Structures etc, as per specification and codes.
• Process Knowledge Galvanizing – Galvanizing process knowledge as per specification.
• Factory Process Control –
1. Raw Material- Managing Testing of incoming Raw material and Monitoring proper storage
as per Grade through established system.
2. Production Planning and Control- Controlling PPC activity for batch size proper material
usage, giving clearance for planning through QA, and maintaining correlation for traceability.
3. Fabrication Process Control- Managing Trained Engineers and technicians engaged in
fabrication process inspection as per laid down procedures and specification.
4. Galvanizing Process Control - Managing Trained Engineers and technicians engaged in
Galvanising process inspection as per laid down procedures and specification. Monitoring
process control on daily basis through titration method of Galvanizing plant and giving
clearance for operation/production through established procedure.
5. Despatch Activity – Conducting audit activity of Despatch Department for proper storage,
Identification of Finished goods project specific as per procedure.
• Supplier quality – Managing and conducting Inspection of Raw Material, Bought out Items, Bolts
and Nuts, Tower Parts , Structures from Different vendors.
PROFFESIONAL EXPERIENCE
Company: Gammon India Limited, (T&D Works) Deoli - Wardha (MS).
Brief description of company.
Gammon India Limited Deoli works Wardha an ISO 9001, ISO 14001, ISO 18001 & CE Certified fully
automated manufacturing Plant engaged in business of Designing, Testing, Manufacturing, Installing and
Commissioning High Voltage Galvanized Overhead Transmission Line Towers up to 1200kV, Microwave
Towers, Telecom Towers, Railway Electrification Projects, Sub Station structures capacity to produce
48000MT of Galvanized steel structures per annum. Company is having its own test bed, capacity to test up to
1200kV .
Job title: Sr.Manager – Quality Assurance & Systems
Duration: Since Feb 2010’
Responsibilities:
• Define established and implement Quality assurance process through quality Management system
procedure, work instructions, MQP, ITP. Contract bulletin and visual workshop.
• Ensuring that all quality standards are met by making them understand importance of quality
standards.
• Reduction in Quality cost.
• Review requirements to provide feedback to departments on completeness of batch with respect to
Raw Material, production , Despatch, Inspection and Billing.
• Co-ordination with Engineering and Contracts department for collecting Approved documents.
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3. • Implementing QMS – 9001/ EMS -14001/ OHSHAS -18001 standards and maintaining the relevant
documents in QA function.
• Lead for any new process or product development Team.
• Organizing team from Fabrication, Quality, Raw Yard, Galvanizing and Despatch for critical Job
Completions.
• Tracking and maintaining co relation from raw stage to finish stage. Traceability.
• Maintaining and Monitoring 5S, Kaizen, Risk register, Safety, Quality objectives- QMS, EMS &
OHSHAS in department.
• Responsible for Supplier Quality inspection and Improvement at Vendor end.
• Responsible for raising inspection call and building strong relationship with inspection agency,
Business partners, stake holders and strive for continuous improvement activity.
• Maintenance of specification related to product.
• Produce Quality Matrix process wise results and other reports related to QA function to higher
management for review on monthly basis.
• Collection of MICC (Material Inspection Clearance certificate) for billing purpose.
Achievements:
• No Site Complaints from last two Years.
• Finished Material rejection is under norms.
• In house Fabrication and Galvanizing Rejection is under control.
• Causes for rejection are prevented by implementing man and machine control.
• Got CE approved for Plant in the year 2014.
• No NCR in department during External certification Audit DNV.(QMS, EMS, OHSHAS)
• Internal quality cost reduced drastically from last two years.
Company: KEC International Limited, Deori works, Jabalpur, (MP).
(World Largest Manufacturer of Overhead Transmission Line Towers)
Job title: Sr.Executive – Quality Assurance
Duration: Since Nov 98’ to Feb 2010
JOB PROFILE:
• Quality Assurance & System
• Raising of inspection call and conducting final inspection.
• Preparation of waived Inspection report & getting it approved from client.
• Preparing & collecting MICC (Material Inspection Clearance Certificate) document from PGCIL and
handing over to billing cell for further processing.
• Tracking of customer perception & satisfaction by survey.
• Monitoring pre-dispatch inspection activities at vendor’s end
From Jan’97 to Nov’98- Quality Control (In process Inspection)
• Process monitoring by performing in process inspection as per MQP/ITP & Approved Drawings.
• Controlling Non-conforming product at final inspection stage.
• Responsible to drive SGA to minimize defects and taking corrective and preventive actions.
• Maintaining in process documents.
From Nov’95 to Dec’97- VAP Division (Value Added partners)- Vendor Development
• Responsible for inspection of tower parts from different vendors to the tune of 12000MT per Annum.
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4. • Responsible for Job allocation to different vendors as per their capacity.
• Responsible for arranging logistic for supply of raw materials to vendors.
• Responsible for technical development of vendors.
Company: Amitasha Enterprises Pvt Limited Nagpur – (MS)
(Manufacturer of Overhead Transmission line towers Sub Station Structures)
Job title: Sr. Supervisor – Fabrication
Duration: April’95 to Oct’95
JOB PROFILE:
• Scheduling, controlling & monitoring fabrication and galvanizing activities of tower parts as per
schedule.
• Meeting production and completion targets.
• Allocation of job machine wise.
• Deployment of contract labor.
• Development of Jigs and Fixtures as per product requirements.
• Maintaining documents related to production.
Company: Adroit Multitech Pvt Limited Jabalpur – (MP)
(Manufacturer of Overhead Transmission line towers, Sub Station Structures, Railway portals,
Pipe structures)
Job title: Shift Supervisor
Duration: Feb’93 to April’95
JOB PROFILE:
• Responsibility to look after fabrication and galvanizing of tower parts as per shift schedule.
• Meeting production targets as per shift schedule.
• Development of Jigs and fixtures as per requirement.
• General maintenance of machines.
• Inspection of finished product
• Maintaining documents related to production and Inspection.
ACADEMIC QUALIFICATION
• Diploma in Mechanical Engineering from Govt Polytechnic College Jabalpur (MP).Year 1991.
• One year technical training as Mechanical engineer Trainee at Gun Carriage Factory Jabalpur
(Defense organization) Under Govt. Apprenticeship scheme from Jan 1992 to Jan 1993.
• Qualified internal auditor for QMS ISO 9001-2000 Year 2003.
• Lead Assessor in QMS ISO 9001 – 2008 – Year 2011
IT EXPOSURE – MS Office & Internet
PERSONAL DETAILS
Date of Birth : 30th
June 1971.
Marital Status : Married (One Daughter – 10 Years)
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5. Nationality : Indian
Languages known : Bengali, Hindi & English
Passport No : F 9623597 (Date of Expiry – 30.08.2016)
Address : Flat No 201, Ayush Apartment, Shivarpan Nagar, Tiwari Lay out,
Nalwadi Wardha – Maharashtra (India).
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6. Nationality : Indian
Languages known : Bengali, Hindi & English
Passport No : F 9623597 (Date of Expiry – 30.08.2016)
Address : Flat No 201, Ayush Apartment, Shivarpan Nagar, Tiwari Lay out,
Nalwadi Wardha – Maharashtra (India).
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