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Bone Cement
By
Ihab El-Desouky (M.D.)
Asst. Prof. Orthopaedics & Traumatology
Pelvis and Joints Reconstruction Unit
Kasr Al-Ainy School pf Medicine
Cairo University- Egypt
BONE CEMENT
Definitions:
Cement: Synthetic, self-curing organic or
inorganic material used to fill up a cavity or
to create a mechanical fixation.
Bone cement: A bio-material cement
obtained by mixing a powder and a liquid
& can be molded and implanted as a paste
with the ability to set within the body.
It is a filler (grout) and not a glue
BONE CEMENT
History:
1936: Kulzer Co.: heat-curing PMMA (at 100 ⁰C)
1943: Kulzer & Degussa Co.: Cold -curing PMMA
(room temperature)—close cranial defects.
Birth Of PMMA Bone Cement
BONE CEMENT
History
Early 1950s: Judet & Judet: PMMA femoral head
prosthesis (Plexiglass) but failed
In 1958: Sir John Charnley: Succeeded
“Bone Cement On Acrylic Basis”
Used PMMA to anchor
prosthesis .
Components Of Bone Cement
Powder:
Polymers
Polymethyl methacrylate
(PMMA)
Initiator
Benzoyl Peroxide (BPO)
Radio-opacifier:
Barium Sulfate
Zirconia
Antibiotics (heat stable)
e.g.: gentamycin, vancomycin
tobramycin
Liquid
Monomer
Methyl methacrylate (polymerizable)
Activator (accelerator):
N-Dimethyl-p-Toluidine (DmpT)
Inhibitor (stabilizer)
Hydroquinone
Polymerization Process:
Powder + Liquid = Reaction
Powder dissolves in liquid (PMMA mixed with monomers)
AND
Initiator (BPO)reacts with activator (DmpT)--- Free Radicals
(Radical Polymerization)
Radical Polymerization
Bonding of monomers
+PMMA-- longerpolymers
chains of variable MW
By Time:
-Depletion of free radicals
(polymerization stops)
-Viscosity of the dough
increases+ residual
monomers.
-Release of heat: Exothermic
reaction
in vitro: 70-80 ⁰C BUT
In vivo : 40-45 ⁰C
Why?
Radical Polymerization
Exothermic Reaction: Polymerization shrinkage:
In vivo: early shrinkage is
compensated by air & water
uptake by cement
Radical Polymerization
Fate of residual monomers Phases of
polymerization in
surgical procedures:
Four phases
1-Mixing.
2-Waiting.
3-Working.
4-Hardening (setting)
Handling Of The Bone Cement:
Handling Of Bone Cement
Handling Of The Bone Cement
In general, all bone cements have dough, working and
setting TIMES:
Dough Time: Beginning of mixing till cement is not
stick to gloved fingers (includes mixing and waiting phases)
Up to 3 minutes
Working Time: End of dough time till the cement is
too stiff to manipulate (includes working phase)
5-8 minutes
Setting Time: Dough + working times
8-10 minutes
Types of Bone Cement: (viscosity)
Low viscosity: Long waiting (sticky) phase (3
min) then viscosity rapidly increases during short
working phase ( 2 min long)
Medium viscosity: Long waiting phase (3 min)
but viscosity slowly increases during working and
setting.
High viscosity: Short waiting phase (1 ½ to 2
min), long working phase with constant viscosity
Factors affecting cement preparation
Generations Of Cementing
Technique of better bone cementing:
Pulsatile lavage
(Bone bed preparation)
-Pulsatile lavage is equally
important to pressurization.
-Pulsatile lavage improves cement
penetration+ reduces the risk of
embolic complications during cement
pressurization.
Technique of better bone cementing:
Distal Cement Restrictor: allow formation of
closed space for cement pressurization
Should be appropriate size to close the canal
Technique of better bone cementing:
Vacuum Mixing:
Reduces Porosity and air inclusion &Increases cement
homogeneity----Increases mechanical strength of cement
Decrease exposure of surgical team to monomer fumes.
Technique of better bone cementing:
Pressurization: more cement inter-digitation
Technique of better bone cementing:
Stem centralizer(s): uniform cement mantle &
allow for controlled stem subsidence
Technique of better bone cementing:
Stem Design:
Collar-less :
allow stem subsidence by cement shrinkage (creep)
Polished :
no shear during insertion or subsidence.
Tapered :
wedged inside the cement in stem travel during
subsidence so –-- compression forces (not shear)
Properties of Bone Cement
Visco-elastic material
1-Creep
- Gradual Deformation of
material under constant load
-Cement creep is reflected as
Volume reduction
Properties of Bone Cement
Stress relaxation
Decrease of material stress under condition of
constant strain
Effect of loading:
Compression> Tension> Shear
Additives To Bone Cement:
(Opacifiers ,Antibiotics )
1-Opacifiers:
Barium sulphate or Zirconium dioxide
For: monitoring & detection of failures
Radiographic assessment of quality of
cementing:
Barrack grading:
Additives to Bone Cement:
Antibiotics: Antibiotics Loaded Acrylic Cement (ALAC)
Bone cement acts a delivery system for local antibiotics .
Additives to Bone Cement:
Antibiotics: Antibiotics Loaded Acrylic Cement (ALAC)
Low dose< 2 gram Antibiotic per 40 gram cement
High dose> 3.6 gram --- per 40 gram cement
Additives to Bone Cement:
Antibiotics: Antibiotics Loaded Acrylic Cement (ALAC)
Hazards Of Bone Cementing
Occupational hazards : on Surgical team
1-Excessive vapor– respiratory irritation
2-High vapor concentration---headache,
drowsiness and even loss of
consciousness.
3-Skin irritation and burns if exposed to
liquid.
4-Contact lenses (soft) penetration by
vapor---pitting
Hazards Of Bone Cementing
Patient Hazards : Bone Cement implantation
Syndrome(BCIS)
Hypoxia, hypotension, loss of consciousness and even
cardiac arrest
At time of: cementing, prosthesis insertion, joint
reduction, or deflation of tourniquet in stemmed total
knee.
Etiology: (theories)
1-Monomer liquid absorption into circulation
2-Emblosim: exothermic reaction expand medullary B.V.–
embolism of fat , marrow , air or cement particles.
3-Anapylxis and complement activation
Hazards Of Bone Cementing
Bone Cement implantation Syndrome(BCIS)
Prevention:
Management:
Take Home Messages
Bone cementing technique: results and
complications.
A stem: respects the natural properties of
the bone cement
Antibiotics loaded cement : dose and use.
Complications: strict technique to avoid its
occurrence. Thank you

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Bone cement

  • 1. Bone Cement By Ihab El-Desouky (M.D.) Asst. Prof. Orthopaedics & Traumatology Pelvis and Joints Reconstruction Unit Kasr Al-Ainy School pf Medicine Cairo University- Egypt
  • 2. BONE CEMENT Definitions: Cement: Synthetic, self-curing organic or inorganic material used to fill up a cavity or to create a mechanical fixation. Bone cement: A bio-material cement obtained by mixing a powder and a liquid & can be molded and implanted as a paste with the ability to set within the body. It is a filler (grout) and not a glue
  • 3. BONE CEMENT History: 1936: Kulzer Co.: heat-curing PMMA (at 100 ⁰C) 1943: Kulzer & Degussa Co.: Cold -curing PMMA (room temperature)—close cranial defects. Birth Of PMMA Bone Cement
  • 4. BONE CEMENT History Early 1950s: Judet & Judet: PMMA femoral head prosthesis (Plexiglass) but failed In 1958: Sir John Charnley: Succeeded “Bone Cement On Acrylic Basis” Used PMMA to anchor prosthesis .
  • 5. Components Of Bone Cement Powder: Polymers Polymethyl methacrylate (PMMA) Initiator Benzoyl Peroxide (BPO) Radio-opacifier: Barium Sulfate Zirconia Antibiotics (heat stable) e.g.: gentamycin, vancomycin tobramycin Liquid Monomer Methyl methacrylate (polymerizable) Activator (accelerator): N-Dimethyl-p-Toluidine (DmpT) Inhibitor (stabilizer) Hydroquinone
  • 6. Polymerization Process: Powder + Liquid = Reaction Powder dissolves in liquid (PMMA mixed with monomers) AND Initiator (BPO)reacts with activator (DmpT)--- Free Radicals (Radical Polymerization)
  • 7. Radical Polymerization Bonding of monomers +PMMA-- longerpolymers chains of variable MW By Time: -Depletion of free radicals (polymerization stops) -Viscosity of the dough increases+ residual monomers. -Release of heat: Exothermic reaction in vitro: 70-80 ⁰C BUT In vivo : 40-45 ⁰C Why?
  • 8. Radical Polymerization Exothermic Reaction: Polymerization shrinkage: In vivo: early shrinkage is compensated by air & water uptake by cement
  • 9. Radical Polymerization Fate of residual monomers Phases of polymerization in surgical procedures: Four phases 1-Mixing. 2-Waiting. 3-Working. 4-Hardening (setting)
  • 10. Handling Of The Bone Cement:
  • 12. Handling Of The Bone Cement In general, all bone cements have dough, working and setting TIMES: Dough Time: Beginning of mixing till cement is not stick to gloved fingers (includes mixing and waiting phases) Up to 3 minutes Working Time: End of dough time till the cement is too stiff to manipulate (includes working phase) 5-8 minutes Setting Time: Dough + working times 8-10 minutes
  • 13. Types of Bone Cement: (viscosity) Low viscosity: Long waiting (sticky) phase (3 min) then viscosity rapidly increases during short working phase ( 2 min long) Medium viscosity: Long waiting phase (3 min) but viscosity slowly increases during working and setting. High viscosity: Short waiting phase (1 ½ to 2 min), long working phase with constant viscosity
  • 16. Technique of better bone cementing: Pulsatile lavage (Bone bed preparation) -Pulsatile lavage is equally important to pressurization. -Pulsatile lavage improves cement penetration+ reduces the risk of embolic complications during cement pressurization.
  • 17. Technique of better bone cementing: Distal Cement Restrictor: allow formation of closed space for cement pressurization Should be appropriate size to close the canal
  • 18. Technique of better bone cementing: Vacuum Mixing: Reduces Porosity and air inclusion &Increases cement homogeneity----Increases mechanical strength of cement Decrease exposure of surgical team to monomer fumes.
  • 19. Technique of better bone cementing: Pressurization: more cement inter-digitation
  • 20. Technique of better bone cementing: Stem centralizer(s): uniform cement mantle & allow for controlled stem subsidence
  • 21. Technique of better bone cementing: Stem Design: Collar-less : allow stem subsidence by cement shrinkage (creep) Polished : no shear during insertion or subsidence. Tapered : wedged inside the cement in stem travel during subsidence so –-- compression forces (not shear)
  • 22. Properties of Bone Cement Visco-elastic material 1-Creep - Gradual Deformation of material under constant load -Cement creep is reflected as Volume reduction
  • 23. Properties of Bone Cement Stress relaxation Decrease of material stress under condition of constant strain Effect of loading: Compression> Tension> Shear
  • 24. Additives To Bone Cement: (Opacifiers ,Antibiotics ) 1-Opacifiers: Barium sulphate or Zirconium dioxide For: monitoring & detection of failures Radiographic assessment of quality of cementing: Barrack grading:
  • 25. Additives to Bone Cement: Antibiotics: Antibiotics Loaded Acrylic Cement (ALAC) Bone cement acts a delivery system for local antibiotics .
  • 26. Additives to Bone Cement: Antibiotics: Antibiotics Loaded Acrylic Cement (ALAC) Low dose< 2 gram Antibiotic per 40 gram cement High dose> 3.6 gram --- per 40 gram cement
  • 27. Additives to Bone Cement: Antibiotics: Antibiotics Loaded Acrylic Cement (ALAC)
  • 28. Hazards Of Bone Cementing Occupational hazards : on Surgical team 1-Excessive vapor– respiratory irritation 2-High vapor concentration---headache, drowsiness and even loss of consciousness. 3-Skin irritation and burns if exposed to liquid. 4-Contact lenses (soft) penetration by vapor---pitting
  • 29. Hazards Of Bone Cementing Patient Hazards : Bone Cement implantation Syndrome(BCIS) Hypoxia, hypotension, loss of consciousness and even cardiac arrest At time of: cementing, prosthesis insertion, joint reduction, or deflation of tourniquet in stemmed total knee. Etiology: (theories) 1-Monomer liquid absorption into circulation 2-Emblosim: exothermic reaction expand medullary B.V.– embolism of fat , marrow , air or cement particles. 3-Anapylxis and complement activation
  • 30. Hazards Of Bone Cementing Bone Cement implantation Syndrome(BCIS) Prevention: Management:
  • 31. Take Home Messages Bone cementing technique: results and complications. A stem: respects the natural properties of the bone cement Antibiotics loaded cement : dose and use. Complications: strict technique to avoid its occurrence. Thank you

Editor's Notes

  1. Otto Rohm : chemist who synthesized the methyl methacrylate
  2. This amount decreases within 2–3 weeks to about 0.5%, mainly (about 80%) by slow post-polymerization and form polymers. The minor part of the residual MMA enters the blood circulation and then leaves the body by simple respiration or being metabolized via the Krebs cycle.
  3. Waiting phase till cement sticky to gloved fingers
  4. Working phase cement is no longer sticky to gloved hand Reduced movability of monomers to form polymers
  5. Times not phases
  6. In low viscosity one waiting phase is reached HURRY before setting to inject it Long working phase = enough time to manipulate your cement paset
  7. Ambient temp= surrounding temp More liquid prolongs time till hardening
  8. Left side with pulsatile lavage (more cement penetration) Rt side with syringe lavage (less penetration)
  9. زى ما عرفنا فى كورس الهيب stem subsidence
  10. Tapered يتزحلق مش بيعلق و هو بينزل
  11. Low protein binding to diffuse to tissues and not adhere to nearby marrow forming a barrier film around the cement prevent its flaw.
  12. High risk as need of long femoral stem , hemodynamically unstable patn during surgery, pre-existing cadiac disease Cement gun and retrograde injection ---Seal of the inside medulla without exposed cracks of cement prevent escape of emboli