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Prepared by
KODANDAPANI VUDUGUNDLA
ADE/TURBINE MAINTENANCE/RTPP
,
RC Valve Details
Type : CCI Drag 100DR
4X4 GLOBE VALVE
Pr class 2500 ANSI
Design pr -320kg/cm2, Temp-180C
Max seat leakage-5cc/min
valve Trim -24 stage disc stack
MAINTAIN LIQUID LUBRICATION INSIDE PUMP
INTERNALS
MAINTAIN MINIMUM FLOW(125T) THROUGH
PUMP TO
AVOID FLASHING OF WATER
AVOID PUMP SEIZURE
VALVE OPENS AT 100 T BFP SUCTION FLOW
VALVE CLOSES AT 220T BFP SUCTION FLOW
IMPORTANCE OF
RECIRCULATION VALVE
NRV
At 6 mts
At 21 mts
FEED WATER
INLET TAPPING
FROM BFP
DISCHARGE
FEED WATER OUTLET TO
DEAERATOR
HIGH FEED FLOW
HIGH MOTOR AMPERAGE
PUMP VIBRATIONS
DAMAGING OF NRV IN RC LINE
OUTAGES OF PUMP
Dismantled all RC valves
Found damaged Seat Ring & Plug
Replaced with new one & Reassembled
Spare parts used
Plug assembly ,Seat ring ,Guide bushing
balance seal and soft goods.
DAMAGED PLUG
DAMAGED PORTION
DAMAGED SEAT
DAMAGED PORTION
FLEX GASKET
SEAT RING
PLUG ASSEMBLY
GUIDE BUSHING
BALANCE SEAL
STEM
PLUG
BONNET METAL SEAL
DISK STACK
BALANCE SEAL
FLEX GASKET
SET OF RC VALVE INTERNALS
PERFORMANCE OF PUMPS
AFTER RECTIFICAION AT FULL LOAD
BFP-5A BFP-5B BFP-5C
FEED FLOW
T/HR
CURRENT
AMPS
FEED FLOW
T/HR
CURRENT
AMPS
FEED FLOW
T/HR
CURRENT
AMPS
PREVIOUS 364 306 370 315 355 310
PRESENT 342 297 332 292 344 300
CURRENT
SAVING
9 A 23 A 10 A
ENERGY
SAVING Per
Day
2099 KWH 5363 KWH 2322 KWH
SAVING
COST/Day
@ Rs 5/-
10,494.00 26,818.00 11,658.00
REDUCTION IN POWER CONSUMPTION
REDUCTION IN FEED FLOW
REDUCTION IN PUMP VIBRATIONS
REDUCTION OF NOISE IN RC PIPE LINE
ELIMINATING DAMAGING OF NRV
Purchase of Spares including service charges
Rs 40 Lakhs
Average Energy Loss/Year in Rupees
Rs 120 Lakhs
Pay Back period is with in 4 Months
Guarantee period of spares is one year
CONCLUSION
The BFP recirculation valve is one of the
most severe duty valve in the plant.
If this valve does not perform up to
expectations, it can cause severe pump
damage, degraded unit performance or
even bring a unit offline
Boiler feed pump recirculation valve problem

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