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COMPARATIVE MATERIAL ANALYSIS OF FIRE TUBE BOILER
PIPELINES WITH HEAT FLOW ANALYSIS
ABSTRACT
• The design and analysis of the fire tube boiler by the ANSYS
software.
• The thermal analysis of the fire tube in the boiler by the
ANSYS in two different materials in STAINLESS STEEL, MILD
STEEL AND COPPER
• From this we can improve the efficiency of the boiler
• And by the analysis of the STAINLESS STEEL, MILD STEEL
& COPPER and choose the better material for fire tubes and it
increase thermal distribution of temperature and the heat flux
Comparative ANALYSIS OF MECHANICAL DEFORMATION IN ”I”
AND “H” BEAM CONNECTING ROD WITH DIFFERENT
MATERIAL
Abstract
In this study a finite element routine was first used to
calculate the static displacements and stresses. Under the
maximum compression and tension loadings in the connecting rod.
Which were then used for critical point valuation. Fatigue analysis
and longevity after 1000000 cycle load assessed through using of
ANSYS software. The paper reports a study carried out using
reading modeling and finite element analysis for connecting rod
using PRO-E W/F as 3D-modelling software. The 3D-model of the
various types of connecting rod created. Using neutral file format
the model was imported into ANSYS. Here the solid model was
converted into finite element model, Boundary conditions such as
maximum load of the plate, material properties, shear stress,
bending moment can be find out from the connecting rod.
ANALYSIS OF HEAT LOSSES IN YTTRIA ZIRCONIA, CHROMIUM
OXIDE & TUNGSTEN CARBIDE COATED ON PISTON CROWN IN
SI ENGINE
ABSTRACT
The demand for increasing the efficiency of an
internal combustion engine has been going on ever since the
invention of this reliable workhorse of the automotive world.
Recently, researches have been focused on achieving this goal by
reducing energy lost to the coolant during the power stroke of the
cycle. Yttria Zirconia, Tungsten carbide and Chromium oxide
coatings have a significant effect in the reduction of wear and
abrasion failure in reciprocating and rotary engines for
transportation and stationary power. As operating temperatures are
pushed higher to improve efficiency in these engines, the
wear/abrasion problem becomes more challenging because
lubrication in the high temperature locations becomes increasingly
problematic. These coatings also have applications as thermal
barriers to improve the efficiency of the engines, by reducing energy
loss and cooling requirements. The main aim of this project is to
evaluate the effects of ceramic coating on petrol engines effective
efficiency at different engine loads and speeds. These coated piston
have low thermal conductivity so thermal barrier leads to the
increase in efficiency and performance. The results showed a
reduction in heat loss to the coolant. The steady state thermal
analysis is to be done over the uncoated and ceramic coated piston
and the distribution of heat over the crown is to be studied.
ANALYSIS OF COMPOSITE LEAF SPRING USING ANALYSIS OF
COMPOSITE LEAF SPRING USING FEA FOR LIGHT VEHICLE
MINI TRUCK
ABSTRACT:
The Automobile Industry has shown increase interest for
replacement of steel leaf spring with that of composite leaf
spring, since the composite material has high strength to
weight ratio, good corrosion resistance and tailor-able
properties. The paper describes static analysis of steel leaf
spring and laminated composite Multi leaf spring. The
objective is to compare the load carrying capacity, stiffness
and weight savings of composite leaf spring with that of steel
leaf spring. The dimensions of an existing conventional steel
leaf spring of a Light design calculations. Static Analysis of 3-
D model of conventional leaf spring is performed using ANSYS.
Same dimensions are used in composite multi leaf spring
using carbon/Epoxy and Graphite/Epoxy unidirectional
laminates. The load carrying capacity, and weight of composite
leaf spring are compared with that of steel leaf spring. The
design constraints are stresses and deflection. A weight
reduction of 79.617 % is achieved by using composite leaf
spring. And if consider Mono leaf spring then Weight reduction
is achieved 90.09%.
CAD MODELING AND STATIC STRUCURAL ANALYSIS IN
MATERIALS OF ALLOY WHEEL RIM FOR TWO WHEELER
ABSTRACT
The project is to design the motorcycle alloy wheel using the
PRO-E and Analyzed with the ANSYS. Ansys is a tool used for the
evaluation of systems and structures. It is needed to analyze
complex structures, whereas very simple ones. There are three
processes involved which are preprocessing, analysis and
visualization. The PRO-E is used because specialized modules, so
phisticated shape modeling, can be designed for large teams and
easy to use. There was two way analyzed which were analysis the
rim statically in a straight road and cornering. The chosen material
was an Aluminum alloy, magnesium alloy, titanium alloy. The
aluminum alloy is better to the conventional steel wheels in
strength and durability. It has excellent wear resistance,
anticorrosion properties and longer service life as estimated by the
stress frequency distribution. The analysis is done with the
maximum load can be applied on rim. The rear wheel and front
wheel have their own maximum load that can be supported. It is
because the rear wheel is carrying a person while the front wheel
only the weight of the bike like mark guard and motorcycle handle
that assembles to it. It was found that the stress of the analysis is
still in the range of the yield strength of Aluminum alloy. The
Displacement is at the low value. This design is still in the safe
condition. The project is to sharpen skill using CAD (PRO-E) and
CAE (ANSYS), practice to be creative in design the bike alloy wheel
and analyze the result of ANSYS. It is recommended if analyze with
different material and can be manufactured for further study.
DESIGN OF WIND TURBINEBLADE BY USING COMPOSITE
MATERIAL
ABSTRACT
The wind turbine blade is a very important part of the rotor.
Extraction of energy from wind depends on the design of the blade.
The advancement of fibre composite materials has provided the best
solutions to overcome inefficiencies caused by traditional materials
used in wind turbine construction.
At present, the majority of wind turbine blades are
constructed with glass fibre reinforced plastic (GFRP). The use of
composite materials eventually have solved some of the problems
associated with efficient operation of horizontal axis wind turbines
(HAWTs) such as gravitational forces due to weight but there are
other unresolved problems such as long term material property
degradation, local shape deformation of the profile of the wind
turbine blades etc.
This project aims to address the adverse structural response
of the blade profile with the variation of operational parameters
such as wind velocity and material properties on blade’s
performances. A parametric blade model utilising the ANSYS finite
element program has been developed to efficiently predict the
deflection of the blade.
Finite Element model and Static structural Analysis of 4-
Cylinder Diesel Crankshaft
Abstract
The stress analysis and modal analysis of a 4-cylinder crankshaft
are discussed using finite element method in this paper. Three-
dimension models of 480 diesel engine crankshaft and crank throw
were created using Pro/ENGINEER software The finite element
analysis (FEM) software ANSYS was used to analyse the vibration
modal and the distortion and stress status of the crank throw. The
maximum deformation, maximum stress point and dangerous areas
are found by the stress analysis of crank throw. The relationship
between the frequency and the vibration modal is explained by the
modal analysis of crankshaft. The results would provide a valuable
theoretical foundation for the optimization and improvement of
engine design.
Computer aided analysis and design of
HOOK of an EOT crane
Abstract :
In this project an overall design of the hoisting mechanism of
an EOT crane has been carried out. The dimensions of the main
components have been determined for a load capacity of 50 ton
crane having 8 rope falls. Various dimensions for cross sections of
various shapes for crane hook have been found. After the system
was designed, the stress and deflection are calculated at critical
points using ANSYS and optimized. This paper find the cross
section would be better keeping some parameters constant for all
the condition.
This paper reports a STATIC STRUCTURAL ANALYSIS using
ansys workbench and finite element analysis for cross section of
hook. Using PRO-E W/F as 3-D modeling software the 3-D model of
wheel rim created. Using .igs file format the model was imported
into Ansys. Here the solid model was converted into Finite Element
model. This paper reports BENDING STRESS, DEFORMATION
analysis can be find out from different cross section of the hook.
DESIGN AND COMPARATIVE THERMAL ANALYSIS DISK BRAKE
FOR FOUR WHEELER
ABSTRACT
The disc brake is a device for slowing or stopping the rotation of a
wheel. A brake disc (or rotor ) usually made of cast iron or ceramic
composites (including carbon, Kevlar and silica), is connected to the
wheel and/or the axle. To stop the wheel, friction material in the
form of brake pads (mounted on a device called a brake caliper) is
forced mechanically, hydraulically, pneumatically or
electromagnetically against both sides of the disc. Friction causes
the disc and attached wheel to slow or stop. Most modern cars have
disc brakes on the front wheels, and some have disc brakes on all
four wheels. This is the part of the brake system that does the
actual work of stopping the car. In today’s growing automotive
market the competition for better performance vehicle in growing
enormously.
The thermal properties of disc in disc brake are an important
factor. There are many types of disc brake. Each one shows
different braking performance in braking. So the factors influencing
the performance should be found out and a better new or modified
disc brake should be created
The defects in disc brake are enormous. In order to rectify all these
defects a new modified rotor is created. The model of disc drake as
per given specification of FORD vehicle using PRO-E W/F 5.0
software and the analysis is done in ANSYS 12.0 software. All the
analysis report is included in this report
ANALYSIS OF HEAT TRANSFER AND EXPERIMENTAL
INVESTIGATION OF AIR COMPRESSOR CYLINDER BY
MODIFYING EXTERNAL FINS
ABSTRACT
Most air compressors are either reciprocating
piston type or rotary vane or rotary screw. Centrifugal compressors
are common in very large applications such as supply a high-
pressure clean air to fill gas cylinders, supply a large amount of
moderate pressure air to power pneumatic tools.
In air compressor heat can be generated by two ways, heat
produced by friction as well as by due to compressing of air at high
pressure .So this heat will transfer to atmosphere by fins. As
engineers we are primarily interested in knowing the extent to
which particular extended surfaces or fin arrangements could
improve heat transfer from a surface to the surrounding fluid.
To determine the heat transfer rate associated with a fin, we
must first obtain the temperature distribution along the fin. But
normally annular fin is one that is circumferentially attached to a
cylinder, and its cross section varies with radius from the centerline
of the cylinder. In our project we altered geometrical shapes of fins
for experiment process and select most effective cooling fin.
Finite element method (FEM) is important numerical
techniques used in engineering analyses. Usually elements are sub-
divided uniformly in FEM (conventional FEM, CFEM) to obtain
temperature distribution behavior in a fin or plate. In this project,
non-uniform sub-elements are considered for FEM solution to
reduce the computational complexity. Then this FEM is applied for
the solution of one-dimensional heat transfer problem in a
rectangular thin fin.
COMPARATIVE ANALYSIS OF THERMAL DISTRIBUTION OF RADIATOR FINS
Abstract
Experiment investigation to increasing the convection efficiency
of radiator by using Aluminum and copper alloys
Cooling system is a device which is used as cooling system in combustion engine
by heat transfer by convection method, in radiator the temperature of the water
at entry of the tube is high comparing to the exit, so we predict the radiation in
every Sq mm by HYPERMESH with and select the suitable alloy of brass to
increase the radiation efficiency by force convection and free convection process
This paper reports a study carried out using 3-D modeling and finite element
analysis for radiator .Using Pro-E as a 3-D modeling software the 3-D model of
the various types of cooling Method. Using Neutral file format the model was
imported into HYPERMESH. Here the solid model was converted into Finite
Element model. Boundary conditions such as maximum temperature of the
cylinder, convective heat transfer coefficient, ambient temperature and material
properties such as thermal conductivity of the material are used as set of
parameters for the program. Heat flux and temperature profiles were used as
measure of efficiency.
ANALYSIS OF CHASSIS CROSS SECTION “C” and “BOX” channel
with LOADING CONDITION
ABSTRACT
The present scenario in automotive industry is an sum in demand of trucks not
only on the cost and heaviness aspects but too on improved total vehicle features
and overall work performance. The chassis plays an important role in the design
of any truck.
Truck chassis forms the structural backbone of a commercial vehicle. The main
function of the truck chassis is to support the components and payload placed
upon it. When the truck travels along the road, the chassis is subjected to
vibration induced by road roughness and excitation by vibrating components
mounted on it. The responses of the truck chassis which include the stress
distribution and displacement under various loading condition are also observed.
The mode shape results determine the suitable mounting locations of
components like engine and suspension system. Some modifications are also
suggested to reduce the vibration and to improve the strength of the truck
chassis.
The chassis design in general is a complex methodology and to reach at a solution
which yields a good performance is a tedious task. Since the chassis has a complex
geometry and loading patterns, there is no well defined analytical procedure to
analyze the chassis. So the numerical route of analysis is adopted, in which Finite
Element Technique is most widely used route.
The main objective of this work is to assess static characteristics of a truck chassis
under different load conditions. Geometric modeling of the various components
of chassis has been carried out in part mode as 3-D models using PRO-E W/F. The
properties, viz. crossectional area, beam height, area moments of inertia of these
3-D modeled parts are estimated in PRO-E W/F. These properties have been used
as input while performing the Finite Element Analysis using ANSYS work bench.
FINITE ELEMENT ANALYSIS OF MECHANICAL PROPERTIES OF COMPOSITE
MATERIAL REINFORCED BY ALUMINUM AND SYNTHETIC FIBERS
Abstract:
Composite Materials Are Engineering Materials Made From Two Or More
Constituent Materials That Remain Separate And Distinct On A Macroscopic
Level While Forming A Single Component. In This Work the Mechanical
Properties of GFRP (Glass Fiber Reinforcement Plastic), Nylon and Their
Composite with Aluminium Were Evaluated With Reference To ASTM D638-
02 A. while applying Load, The Maximum Strain, And Stress Are Obtained.
The Maximum Strength Is Found In Composite GFRP Instead Of Aluminium
And Composite Nylon. Composite Material Has Shown An Improvement Of
Mechanical Properties When Compared With Individual Materials.
To Analyze Structure In Any Shape By Modeling In PRO-E W/F 5.0 And
Analysing By Using Finite Element Analysis Is Performed On ANSYS
Workbench
Finite Element Analysis of Truck Chassis TATA 407 for Steel and Carbon
Fiber Materials
ABSTRACT
Chassis is the foremost component of an automobile that acts as the
frame to support the vehicle body. Hence the frame ought to be very rigid and
robust enough to resist shocks vibrations and stresses acting on a moving
vehicle. Steel in its numerous forms is commonly used material for producing
chassis and overtime alumimium has acquired its use. However, in this study
traditional materials are replaced with ultra light weight carbon fiber materials.
High strength and low weight of carbon fibers makes it ideal for manufacturing
automotive chassis. This paper depicts the modal and static structural analysis
of TATA 407 fire truck chassis frame for steel as well as carbon fibers. From
the analyzed results, stress, strain and total deformation values were compared
for both the materials. Since it is easy to analyze structural systems by finite
element method, the chassis is modified using PRO-E and the Finite Element
Analysis is performed on ANSYS workbench
Modeling and Analysis of wheel rim comparative analysis with shape
optimization of for four wheeler
Abstract
Trucks have been basic backbone of the world's workforce for decades. They're big,
powerful, and can really get you through the roughest of terrains. But a truck can't do its job
without properly functioning wheels. AUTOMOTIVE rims need to be replaced if they're bent or
cracked for the sake of your truck's life - and sometimes just for an upgrade. Knowing your truck
rim options will greatly assist you in this process.
Most steel truck rims are created in the same way. It starts with a hard cast hub, with 4, 5 or even
6 holes for the bolts. A spun steel rim is then secured around this with a series of welds. The rim
is properly balanced and then given a smooth finish. Although some steel rims are available in
silver and chrome, most of those finishes are saved for alloy wheels.
Truck wheels need to be durable and able to carry around weight. You won't find many spoke
designs with these rims. They're usually as solid as possible. But that doesn't mean your options
aren't varied when looking for replacements. The most important thing to remember is to
purchase the same size rims you're replacing unless you're also planning on vehicle
modifications.
Lighter wheels can improve handling by reducing unstrung mass , allowing suspension to follow
the terrain more closely and thus improve grip, however not all alloy wheels are lighter than their
steel equivalents. Reduction in overall vehicle mass can also help to reduce fuel consumption .
This paper reports a COMPARATIVE MATERIAL AND MODEL ANALYSIS using 3-D
modeling and finite element analysis for WHEEL RIM. Using PRO-E W/F as 3-D modeling
software the 3-D model of wheel rim created. Using .igs file format the model was imported into
Ansys. Here the solid model was converted into Finite Element model. This paper reports
BENDING STRESS, DEFORMATION ON VIBRATION MODE and SHAPE
OPTIMIZER analysis can be find out from the wheel rim.
CAD MODELING AND COMPARATIVE DEFORMATION ANALYSIS WITH DIFFERENT
MATERIALS OF AUTOMOTIVE CRANKSHAFT
The crankshaft, sometimes casually abbreviated to crank, is the part of a engine
which translates it convert the rotary motion into reciprocating motion, the
crankshaft has "crank throws" or "crankpins", additional bearing surfaces whose
axis is offset from that of the crank
Recent years the need to predict how a product will perform over the life cycles
has increased. Metal industry and other industries need to demonstrate the
durability of designs and plan effective maintenance schedules. The growth of
cracks due to fatigue loads plays an important role in limiting the life of products.
In this paper, a new method is presented for the automatic growth of edge cracks
in three- dimensional fracture analysis using BEM. The procedure described
overcomes the current problems with
Crack growth analysis that currently has to be performed manually. Applications
are presented which demonstrate the effectiveness of the technique.
This paper reports a study carried out using 3-D modeling and finite element
analysis for bolster plate. Using PRO-E W/F as a 3-D modeling software the 3-D
model of the various types of crank shaft created. Using Neutral file format the
model was imported into Ansys. Here the solid model was converted into Finite
Element model. Boundary conditions such as maximum load of the plate, material
properties , shear stress, bending moment can be find out from the crankshaft
Static Structure Analysis of Diesel Engine Camshaft
Abstract :
The main objective of this research work is experimentally quantify the cam
stress, strain and total deformation values. A cam–follower kinematic pair works
under complicated conditions of mechanical load, and wears during operation. This
research presents an investigation of the most important contact surfaces of a
modern diesel cam follower system. The factors influences the camshaft and its
follower performance are the material properties, lubrication system, system
operating, and the mechanical contact stress. It will generate the friction,
temperature and caused it to wear. And material comparison also has done here.
The analysis is done by finite element analysis using ANSYS workbench.
FINITE ELEMENT ANALYSIS AND OPTIMIZATION OF CONNECTING ROD USING
ALFASIC COMPOSITES
Abstract:
Connecting rod is the intermediate link between the piston and the crank. And is
responsible to transmit the push and pull from the piston pin to crank pin, thus
converting the reciprocating motion of the piston to rotary motion of the crank.
Generally connecting rods are manufactured using carbon steel and in recent days
aluminum alloys are finding its application in connecting rod. In this work
connecting rod is replaced by aluminum based composite material reinforced with
silicon carbide and fly ash. And it also describes the modeling and analysis of
connecting rod.FEA analysis was carried out by considering two materials. The
parameters like von miss stress, von misses strain and displacement was obtained
from ANSYS software. Compared to the former material the new material found to
have less weight and better stiffness. It resulted in reduction of 6 % of weight.
FEA analysis was carried out by considering two materials. The parameters like
von miss stress, von misses strain and displacements were obtained from ANSYS
software. Compared to the former material the new material found to have less
weight and better stiffness. It resulted in reduction of weight and reduction in
displacement.
Improving the Heat Transfer Rate for Multi Cylinder Engine Piston and
Piston Rings
Abstract:
The four stroke otto engine uses just one of the four strokes to
perform work. This causes various problems: The engine runs jerkily, and this can
only be prevented by a large flywheel, which needs a lot of space and weights
pretty much in addition. In this thesis, thermal loads produced in the multi cylinder
petrol engine Toyota 86 Cars calculating the effect of these thermal loads on piston
and piston rings by varying materials Cast Iron, Aluminum Alloy 6061 for piston
and Cast Iron and Steel for piston rings. FEA static thermal analysis is performed
on the parametric model to validate the effect of thermal loads on piston and piston
rings for different materials. The optimum value of temperature and the better
material is determined by analysis results to improve the heat transfer rate of multi
cylinder engine piston and piston rings.
A weight reduction of 62 % is achieved by using AL6061. Here, the piston and
piston ring is modelled using PRO-E W/F. igs file format the model was imported
into Ansys Work Bench. Here the solid model was converted into Finite Element
model. This paper reports Comparative static thermal analysis of Temperature
and Heat Flux (Heat Transfer Rate) of PISTON and PISTON RING can be
find out.
FINITE ELEMENT ANALYSIS OF MECHANICAL PROPERTIES OF
COMPOSITE MATERIAL REINFORCED BY ALUMINUM AND SYNTHETIC
FIBERS
Abstract:
Composite Materials Are Engineering Materials Made From Two Or More
Constituent Materials That Remain Separate And Distinct On A Macroscopic
Level While Forming A Single Component. In This Work the Mechanical
Properties of GFRP (Glass Fiber Reinforcement Plastic), Nylon and Their
Composite with Aluminium Were Evaluated With Reference To ASTM D638-
02 A. while applying Load, The Maximum Strain, And Stress Are Obtained.
The Maximum Strength Is Found In Composite GFRP Instead Of Aluminium
And Composite Nylon. Composite Material Has Shown An Improvement Of
Mechanical Properties When Compared With Individual Materials.
To Analyze Structure In Any Shape By Modeling In PRO-E W/F 5.0 And
Analysing By Using Finite Element Analysis Is Performed On ANSYS
Workbench
TRANSIENT STRUCTURAL ANALYSIS OF HIGH
PRESSURE FIRE TUBE BOILER
ABSTRACT
Steam in the boilers produce higher pressure inside the chamber. So design of
boiler must be withstand the internal pressure produced during working
condition.In this project design and analysis is performed in high pressure boiler.
Steam in the high pressure boiler produces nearly 1.20 mpapressure at normal
working condition and low pressure boiler has .2 mpa internal pressures. So the
design and transient structural analysis of the fire tube boiler is done in the ANSYS
software. The structural analysis of the fire tube is with two different materials in
structural steel, copper. The analysis of the structural steel, copperand choose the
better material for fire tubes.
CAD MODELING AND FINITE ELEMENT MODAL AND STRUCTURAL ANALYSIS
OF DIESEL ENGINE CRANKSHAFT
The crankshaft, sometimes casually abbreviated to crank, is the part of a engine which translates
it convert the rotary motion into reciprocating motion, the crankshaft has "crank throws" or
"crankpins", additional bearing surfaces whose axis is offset from that of the crank.
Recent years the need to predict how a product will perform over the life cycles has increased.
Metal industry and other industries need to demonstrate the durability of designs and plan
effective maintenance schedules. The growth of cracks due to fatigue loads plays an important
role in limiting the life of products. In this paper, a new method is presented for the automatic
growth of edge cracks in three- dimensional fracture analysis using BEM. The procedure
described overcomes the current problems with the stress analysis and modal analysis of a 4-
cylinder crankshaft are discussed using finite element method in this paper. Three-dimension
models of 480 diesel engine crankshaft and crankthrow were created using Pro/ENGINEER
software The finite element analysis (FEM) software ANSYS was used.
This paper reports a study carried out using 3-D modelling and finite element analysis for the
stress analysis and modal analysis of a 4-cylinder crankshaft are discussed. Using PRO-E W/F as
3-D modelling software the 3-D model of the various types of crank shaft created. Using .igs file
format the model was imported into Ansys and analyse the vibration modal and the distortion
and stress status of the crankthrow. The maximum deformation, maximum stress point and
dangerous areas are found by the stress analysis of crankthrow. The relationship between the
frequency and the vibration modal is explained by the modal analysis of crankshaft. The results
would provide a valuable theoretical foundation for the optimization and improvement of engine
design.
BUCKLING AND STRUCTURAL ANALYSIS OF SHOCK ABSORBER USING ANSYS
Abstract
A suspension system or shock absorber is a mechanical device designed to smooth out or damp
shock impulse, and dissipate kinetic energy. The shock absorbers duty is to absorb or dissipate
energy. In a vehicle, it reduces the effect of traveling over rough ground, leading to improved
ride quality, and increase in comfort due to substantially reduced amplitude of disturbances.
When a vehicle is traveling on a level road and the wheels strike a bump, the spring is
compressed quickly. The compressed spring will attempt to return to its normal loaded length
and, in so doing, will rebound past its normal height, causing the body to be lifted. The weight of
the vehicle will then push the spring down below its normal loaded height. This, in turn, causes
the spring to rebound again. This bouncing process is repeated over and over, a little less each
time, until the up-and-down movement finally stops. If bouncing is allowed to go uncontrolled, it
will not only cause an uncomfortable ride but will make handling of the vehicle very difficult.
The design of spring in suspension system is very important.
In this project a shock absorber is designed and a 3D model is created using Pro/Engineer.
Buckling analysis and Structural analysis is done on the shock absorber by varying material for
spring, Structural Steel and Titanium alloy. The analysis is done by considering loads, bike with
2 persons. Structural analysis is done to validate the strength and displacements for different
materials. Comparison is done for two materials to verify best material for spring in Shock
absorber. Modeling is done in Pro/ENGINEER and analysis is done in ANSYS.
ANALYSIS OIL FLOW AND VELOCITY ANALYSIS OF OIL PUMPING IN A
RECIPROCATING COMPRESSOR (CFD)
ABSTRACT
The immediate provision of lubricant oil to the radial and thrust bearings and to
the piston-cylinder gap in reciprocating refrigeration compressors is a crucial
reliability issue following compressor start-up. The aim of this paper is to present
a hydrodynamic analysis of the lubricant oil pumping system of a reciprocating
compressor using Computational Fluid Dynamics (CFD). In the present system, oil
is pumped from the sump through a reed-type centrifugal pump located at the
bottom end of the shaft. The oil flows initially as a climbing film on the internal
surface of the shaft before it is directed to the external surface where it flows
along a helix channel carved on the shaft wall. The model was implemented on
the commercial package Fluent using the Volume of Fluid (VOF) Method to
resolve the free-surface oil flow. Parameters regarding the oil behavior during
start-up, such as the time required to reach steady-state operation and the
associated oil mass flow rate are explored in the manuscript.
Simulative Analysis of Flow through the Exhaust Manifold for Improved
Volumetric Efficiency of a Multi Cylinder Petrol Engine (CFD)
Abstract
In internal combustion engines, exhaust system plays a vital role in
the improvement of the combustion efficiency. A good conditioned exhaust
manifold increase the performance of the engine. The work is focused on
reducing the backpressure in the exhaust manifold to increase the
combustion efficiency using CFD.
Flow through the exhaust manifold is analyzed using CFX with pressure
and velocity parameters as boundary condition. The existing manifold is
modified and the new design is analyzed. The results of new design are
compared with the values of the existing model. Graphs are drawn for the
new design and are compared with existing manifold. The decrease in back
Pressure is shown using contour and vector diagram. By comparing the
existing and new design, the increase in efficiency is found.
Design and Analysis of Bell Mouth Inlet using CFD
ABSTRACT
The design and analysis of bell mouth inlet deals with aerodynamic study of
different inlet configurations. A bell-mouth inlet duct is extremely efficient, and is
used where there is little ram pressure available to force the air into the engine.
Bell-mouth ducts are used in engine test cells and on engines installed in
helicopters.The bellmouth cross sectional area is normally double that of the duct
area, so that the air velocity entering the bellmouth is low (to reduce noise,
turbulence and pressure drop), and gradually increases to the normal design
velocity of the ductwork.
Different designs are compared with different ambient conditions using CFD
analysis using Fluent software. The meshing is done as 2D model using Gambit
software. The overall performance of the final configuration is analyzed using
CFD analysis.
CAD MODELING AND CFD 2D ANALYSIS OF SCRAMJET
Abstract
Good fuel injector geometry is always in need for an efficient scramjet operation.
Injecting fuel into a supersonic flow is one of the challenging tasks during the
design of scramjet. Injection into a supersonic flow will result in total pressure loss
and increase in total drag of scramjet. A supersonic intake and the combustor
geometry for a typical scramjet engine without diffuser is designed and analysed.
A higher contraction ratio fixed geometry intake scramjet has been designed using
in viscid calculations and computational fluid dynamics. For the designed
geometry, the wall fuel injector geometry is designed. For the designed scramjet
geometry, numerical studies have been undertaken to study the fuel injection angle.
DESIGN AND ANALYSIS OF ROCKET NOZZLE WITH DIFFERENT INLETS
An injector or ejector is a system of admitting the fuel into the combustion
engine. Its function is similar to a carburetor. The liquid propellant rocket engine
have the various configuration of injectors are there concentric tube, concentric
tube with liquid swirl, pentad, doublet, triplet, shower head, variable area, splash
area in the configurations pentad configuration will give more efficient of the
mixing and atomization in the pentad have one liquid inlet and four fuel inlet in the
configuration will applied for the variable area inlet in this change will give more
efficiently to produce the mixing ratio and produce more thrust also in this injector
will be validate by use of the cold gas thrusters it is nothing but a propulsive which
has fuel and oxidizer at high pressure which will mix at a chamber and expand it
through a C-D nozzle to produce thrust.
CFD Analysis of Fuel vaporization In carburetor
 Heating of gasoline in Carburettor causes vaporization of fuel.
 Vaporization provides better mixing of Air and Fuel in carburettor
 It increases SI Engine performance but at the same time it reduces the carbon monoxide
emission by reduction of unburned fuel.
 Copper plates covered on a carburettor also attached to heat source it provides heat
supply to the carburettor.
 CFD software used for heat transfer Fluid flow analysis is FLUENT 14.
 The k-ε turbulence model is most commonly used and is considered to be the best
model between computational time and precision.
 The geometric model is built using CREO 2.0.
 High Quality tetrahedron meshes Generated in ANSYS ICEM CFD 14.0.
CFD ANALYSIS OF DRAG REDUCTION WIND ANGLE OPTIMIZATION
ON CARS
ABSTRACT
Recent spikes in fuel prices and concern regarding greenhouse gas emissions,
automotive design engineers are faced with the immediate task of introducing more
efficient aerodynamic designs vehicles. The aerodynamic drags of a road vehicle
are responsible for a large part of the vehicle’s fuel consumption and contribute up
to 50% of the total vehicle fuel consumption at highway speeds. One of the main
causes of aerodynamic drag on cars is separation of flow near the vehicles rear end
and front wind screen angle. Reduction of wind angle causes a reduction of
pressure rise in front of vehicle. And also reduces the turbulence intensity, and
pressure drop behind the vehicle. In this analysis, car model is analyzed with three
wind angle 60, 45 and 30 degree. Pressure, velocity and turbulence contours are
measured with different angle condition.

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best 30 D&A ABSTRACT

  • 1. COMPARATIVE MATERIAL ANALYSIS OF FIRE TUBE BOILER PIPELINES WITH HEAT FLOW ANALYSIS ABSTRACT • The design and analysis of the fire tube boiler by the ANSYS software. • The thermal analysis of the fire tube in the boiler by the ANSYS in two different materials in STAINLESS STEEL, MILD STEEL AND COPPER • From this we can improve the efficiency of the boiler • And by the analysis of the STAINLESS STEEL, MILD STEEL & COPPER and choose the better material for fire tubes and it increase thermal distribution of temperature and the heat flux
  • 2. Comparative ANALYSIS OF MECHANICAL DEFORMATION IN ”I” AND “H” BEAM CONNECTING ROD WITH DIFFERENT MATERIAL Abstract In this study a finite element routine was first used to calculate the static displacements and stresses. Under the maximum compression and tension loadings in the connecting rod. Which were then used for critical point valuation. Fatigue analysis and longevity after 1000000 cycle load assessed through using of ANSYS software. The paper reports a study carried out using reading modeling and finite element analysis for connecting rod using PRO-E W/F as 3D-modelling software. The 3D-model of the various types of connecting rod created. Using neutral file format the model was imported into ANSYS. Here the solid model was converted into finite element model, Boundary conditions such as maximum load of the plate, material properties, shear stress, bending moment can be find out from the connecting rod.
  • 3. ANALYSIS OF HEAT LOSSES IN YTTRIA ZIRCONIA, CHROMIUM OXIDE & TUNGSTEN CARBIDE COATED ON PISTON CROWN IN SI ENGINE ABSTRACT The demand for increasing the efficiency of an internal combustion engine has been going on ever since the invention of this reliable workhorse of the automotive world. Recently, researches have been focused on achieving this goal by reducing energy lost to the coolant during the power stroke of the cycle. Yttria Zirconia, Tungsten carbide and Chromium oxide coatings have a significant effect in the reduction of wear and abrasion failure in reciprocating and rotary engines for transportation and stationary power. As operating temperatures are pushed higher to improve efficiency in these engines, the wear/abrasion problem becomes more challenging because lubrication in the high temperature locations becomes increasingly problematic. These coatings also have applications as thermal barriers to improve the efficiency of the engines, by reducing energy loss and cooling requirements. The main aim of this project is to evaluate the effects of ceramic coating on petrol engines effective efficiency at different engine loads and speeds. These coated piston have low thermal conductivity so thermal barrier leads to the increase in efficiency and performance. The results showed a reduction in heat loss to the coolant. The steady state thermal analysis is to be done over the uncoated and ceramic coated piston and the distribution of heat over the crown is to be studied.
  • 4. ANALYSIS OF COMPOSITE LEAF SPRING USING ANALYSIS OF COMPOSITE LEAF SPRING USING FEA FOR LIGHT VEHICLE MINI TRUCK ABSTRACT: The Automobile Industry has shown increase interest for replacement of steel leaf spring with that of composite leaf spring, since the composite material has high strength to weight ratio, good corrosion resistance and tailor-able properties. The paper describes static analysis of steel leaf spring and laminated composite Multi leaf spring. The objective is to compare the load carrying capacity, stiffness and weight savings of composite leaf spring with that of steel leaf spring. The dimensions of an existing conventional steel leaf spring of a Light design calculations. Static Analysis of 3- D model of conventional leaf spring is performed using ANSYS. Same dimensions are used in composite multi leaf spring using carbon/Epoxy and Graphite/Epoxy unidirectional laminates. The load carrying capacity, and weight of composite leaf spring are compared with that of steel leaf spring. The design constraints are stresses and deflection. A weight reduction of 79.617 % is achieved by using composite leaf spring. And if consider Mono leaf spring then Weight reduction is achieved 90.09%.
  • 5. CAD MODELING AND STATIC STRUCURAL ANALYSIS IN MATERIALS OF ALLOY WHEEL RIM FOR TWO WHEELER ABSTRACT The project is to design the motorcycle alloy wheel using the PRO-E and Analyzed with the ANSYS. Ansys is a tool used for the evaluation of systems and structures. It is needed to analyze complex structures, whereas very simple ones. There are three processes involved which are preprocessing, analysis and visualization. The PRO-E is used because specialized modules, so phisticated shape modeling, can be designed for large teams and easy to use. There was two way analyzed which were analysis the rim statically in a straight road and cornering. The chosen material was an Aluminum alloy, magnesium alloy, titanium alloy. The aluminum alloy is better to the conventional steel wheels in strength and durability. It has excellent wear resistance, anticorrosion properties and longer service life as estimated by the stress frequency distribution. The analysis is done with the maximum load can be applied on rim. The rear wheel and front wheel have their own maximum load that can be supported. It is because the rear wheel is carrying a person while the front wheel only the weight of the bike like mark guard and motorcycle handle that assembles to it. It was found that the stress of the analysis is still in the range of the yield strength of Aluminum alloy. The Displacement is at the low value. This design is still in the safe condition. The project is to sharpen skill using CAD (PRO-E) and CAE (ANSYS), practice to be creative in design the bike alloy wheel and analyze the result of ANSYS. It is recommended if analyze with different material and can be manufactured for further study.
  • 6. DESIGN OF WIND TURBINEBLADE BY USING COMPOSITE MATERIAL ABSTRACT The wind turbine blade is a very important part of the rotor. Extraction of energy from wind depends on the design of the blade. The advancement of fibre composite materials has provided the best solutions to overcome inefficiencies caused by traditional materials used in wind turbine construction. At present, the majority of wind turbine blades are constructed with glass fibre reinforced plastic (GFRP). The use of composite materials eventually have solved some of the problems associated with efficient operation of horizontal axis wind turbines (HAWTs) such as gravitational forces due to weight but there are other unresolved problems such as long term material property degradation, local shape deformation of the profile of the wind turbine blades etc. This project aims to address the adverse structural response of the blade profile with the variation of operational parameters such as wind velocity and material properties on blade’s performances. A parametric blade model utilising the ANSYS finite element program has been developed to efficiently predict the deflection of the blade.
  • 7. Finite Element model and Static structural Analysis of 4- Cylinder Diesel Crankshaft Abstract The stress analysis and modal analysis of a 4-cylinder crankshaft are discussed using finite element method in this paper. Three- dimension models of 480 diesel engine crankshaft and crank throw were created using Pro/ENGINEER software The finite element analysis (FEM) software ANSYS was used to analyse the vibration modal and the distortion and stress status of the crank throw. The maximum deformation, maximum stress point and dangerous areas are found by the stress analysis of crank throw. The relationship between the frequency and the vibration modal is explained by the modal analysis of crankshaft. The results would provide a valuable theoretical foundation for the optimization and improvement of engine design.
  • 8. Computer aided analysis and design of HOOK of an EOT crane Abstract : In this project an overall design of the hoisting mechanism of an EOT crane has been carried out. The dimensions of the main components have been determined for a load capacity of 50 ton crane having 8 rope falls. Various dimensions for cross sections of various shapes for crane hook have been found. After the system was designed, the stress and deflection are calculated at critical points using ANSYS and optimized. This paper find the cross section would be better keeping some parameters constant for all the condition. This paper reports a STATIC STRUCTURAL ANALYSIS using ansys workbench and finite element analysis for cross section of hook. Using PRO-E W/F as 3-D modeling software the 3-D model of wheel rim created. Using .igs file format the model was imported into Ansys. Here the solid model was converted into Finite Element model. This paper reports BENDING STRESS, DEFORMATION analysis can be find out from different cross section of the hook.
  • 9. DESIGN AND COMPARATIVE THERMAL ANALYSIS DISK BRAKE FOR FOUR WHEELER ABSTRACT The disc brake is a device for slowing or stopping the rotation of a wheel. A brake disc (or rotor ) usually made of cast iron or ceramic composites (including carbon, Kevlar and silica), is connected to the wheel and/or the axle. To stop the wheel, friction material in the form of brake pads (mounted on a device called a brake caliper) is forced mechanically, hydraulically, pneumatically or electromagnetically against both sides of the disc. Friction causes the disc and attached wheel to slow or stop. Most modern cars have disc brakes on the front wheels, and some have disc brakes on all four wheels. This is the part of the brake system that does the actual work of stopping the car. In today’s growing automotive market the competition for better performance vehicle in growing enormously. The thermal properties of disc in disc brake are an important factor. There are many types of disc brake. Each one shows different braking performance in braking. So the factors influencing the performance should be found out and a better new or modified disc brake should be created The defects in disc brake are enormous. In order to rectify all these defects a new modified rotor is created. The model of disc drake as per given specification of FORD vehicle using PRO-E W/F 5.0 software and the analysis is done in ANSYS 12.0 software. All the analysis report is included in this report
  • 10. ANALYSIS OF HEAT TRANSFER AND EXPERIMENTAL INVESTIGATION OF AIR COMPRESSOR CYLINDER BY MODIFYING EXTERNAL FINS ABSTRACT Most air compressors are either reciprocating piston type or rotary vane or rotary screw. Centrifugal compressors are common in very large applications such as supply a high- pressure clean air to fill gas cylinders, supply a large amount of moderate pressure air to power pneumatic tools. In air compressor heat can be generated by two ways, heat produced by friction as well as by due to compressing of air at high pressure .So this heat will transfer to atmosphere by fins. As engineers we are primarily interested in knowing the extent to which particular extended surfaces or fin arrangements could improve heat transfer from a surface to the surrounding fluid. To determine the heat transfer rate associated with a fin, we must first obtain the temperature distribution along the fin. But normally annular fin is one that is circumferentially attached to a cylinder, and its cross section varies with radius from the centerline of the cylinder. In our project we altered geometrical shapes of fins for experiment process and select most effective cooling fin. Finite element method (FEM) is important numerical techniques used in engineering analyses. Usually elements are sub- divided uniformly in FEM (conventional FEM, CFEM) to obtain temperature distribution behavior in a fin or plate. In this project, non-uniform sub-elements are considered for FEM solution to reduce the computational complexity. Then this FEM is applied for the solution of one-dimensional heat transfer problem in a rectangular thin fin.
  • 11. COMPARATIVE ANALYSIS OF THERMAL DISTRIBUTION OF RADIATOR FINS Abstract Experiment investigation to increasing the convection efficiency of radiator by using Aluminum and copper alloys Cooling system is a device which is used as cooling system in combustion engine by heat transfer by convection method, in radiator the temperature of the water at entry of the tube is high comparing to the exit, so we predict the radiation in every Sq mm by HYPERMESH with and select the suitable alloy of brass to increase the radiation efficiency by force convection and free convection process This paper reports a study carried out using 3-D modeling and finite element analysis for radiator .Using Pro-E as a 3-D modeling software the 3-D model of the various types of cooling Method. Using Neutral file format the model was imported into HYPERMESH. Here the solid model was converted into Finite Element model. Boundary conditions such as maximum temperature of the cylinder, convective heat transfer coefficient, ambient temperature and material properties such as thermal conductivity of the material are used as set of parameters for the program. Heat flux and temperature profiles were used as measure of efficiency. ANALYSIS OF CHASSIS CROSS SECTION “C” and “BOX” channel with LOADING CONDITION ABSTRACT
  • 12. The present scenario in automotive industry is an sum in demand of trucks not only on the cost and heaviness aspects but too on improved total vehicle features and overall work performance. The chassis plays an important role in the design of any truck. Truck chassis forms the structural backbone of a commercial vehicle. The main function of the truck chassis is to support the components and payload placed upon it. When the truck travels along the road, the chassis is subjected to vibration induced by road roughness and excitation by vibrating components mounted on it. The responses of the truck chassis which include the stress distribution and displacement under various loading condition are also observed. The mode shape results determine the suitable mounting locations of components like engine and suspension system. Some modifications are also suggested to reduce the vibration and to improve the strength of the truck chassis. The chassis design in general is a complex methodology and to reach at a solution which yields a good performance is a tedious task. Since the chassis has a complex geometry and loading patterns, there is no well defined analytical procedure to analyze the chassis. So the numerical route of analysis is adopted, in which Finite Element Technique is most widely used route. The main objective of this work is to assess static characteristics of a truck chassis under different load conditions. Geometric modeling of the various components of chassis has been carried out in part mode as 3-D models using PRO-E W/F. The properties, viz. crossectional area, beam height, area moments of inertia of these 3-D modeled parts are estimated in PRO-E W/F. These properties have been used as input while performing the Finite Element Analysis using ANSYS work bench. FINITE ELEMENT ANALYSIS OF MECHANICAL PROPERTIES OF COMPOSITE MATERIAL REINFORCED BY ALUMINUM AND SYNTHETIC FIBERS
  • 13. Abstract: Composite Materials Are Engineering Materials Made From Two Or More Constituent Materials That Remain Separate And Distinct On A Macroscopic Level While Forming A Single Component. In This Work the Mechanical Properties of GFRP (Glass Fiber Reinforcement Plastic), Nylon and Their Composite with Aluminium Were Evaluated With Reference To ASTM D638- 02 A. while applying Load, The Maximum Strain, And Stress Are Obtained. The Maximum Strength Is Found In Composite GFRP Instead Of Aluminium And Composite Nylon. Composite Material Has Shown An Improvement Of Mechanical Properties When Compared With Individual Materials. To Analyze Structure In Any Shape By Modeling In PRO-E W/F 5.0 And Analysing By Using Finite Element Analysis Is Performed On ANSYS Workbench Finite Element Analysis of Truck Chassis TATA 407 for Steel and Carbon Fiber Materials
  • 14. ABSTRACT Chassis is the foremost component of an automobile that acts as the frame to support the vehicle body. Hence the frame ought to be very rigid and robust enough to resist shocks vibrations and stresses acting on a moving vehicle. Steel in its numerous forms is commonly used material for producing chassis and overtime alumimium has acquired its use. However, in this study traditional materials are replaced with ultra light weight carbon fiber materials. High strength and low weight of carbon fibers makes it ideal for manufacturing automotive chassis. This paper depicts the modal and static structural analysis of TATA 407 fire truck chassis frame for steel as well as carbon fibers. From the analyzed results, stress, strain and total deformation values were compared for both the materials. Since it is easy to analyze structural systems by finite element method, the chassis is modified using PRO-E and the Finite Element Analysis is performed on ANSYS workbench Modeling and Analysis of wheel rim comparative analysis with shape optimization of for four wheeler
  • 15. Abstract Trucks have been basic backbone of the world's workforce for decades. They're big, powerful, and can really get you through the roughest of terrains. But a truck can't do its job without properly functioning wheels. AUTOMOTIVE rims need to be replaced if they're bent or cracked for the sake of your truck's life - and sometimes just for an upgrade. Knowing your truck rim options will greatly assist you in this process. Most steel truck rims are created in the same way. It starts with a hard cast hub, with 4, 5 or even 6 holes for the bolts. A spun steel rim is then secured around this with a series of welds. The rim is properly balanced and then given a smooth finish. Although some steel rims are available in silver and chrome, most of those finishes are saved for alloy wheels. Truck wheels need to be durable and able to carry around weight. You won't find many spoke designs with these rims. They're usually as solid as possible. But that doesn't mean your options aren't varied when looking for replacements. The most important thing to remember is to purchase the same size rims you're replacing unless you're also planning on vehicle modifications. Lighter wheels can improve handling by reducing unstrung mass , allowing suspension to follow the terrain more closely and thus improve grip, however not all alloy wheels are lighter than their steel equivalents. Reduction in overall vehicle mass can also help to reduce fuel consumption . This paper reports a COMPARATIVE MATERIAL AND MODEL ANALYSIS using 3-D modeling and finite element analysis for WHEEL RIM. Using PRO-E W/F as 3-D modeling software the 3-D model of wheel rim created. Using .igs file format the model was imported into Ansys. Here the solid model was converted into Finite Element model. This paper reports BENDING STRESS, DEFORMATION ON VIBRATION MODE and SHAPE OPTIMIZER analysis can be find out from the wheel rim. CAD MODELING AND COMPARATIVE DEFORMATION ANALYSIS WITH DIFFERENT MATERIALS OF AUTOMOTIVE CRANKSHAFT
  • 16. The crankshaft, sometimes casually abbreviated to crank, is the part of a engine which translates it convert the rotary motion into reciprocating motion, the crankshaft has "crank throws" or "crankpins", additional bearing surfaces whose axis is offset from that of the crank Recent years the need to predict how a product will perform over the life cycles has increased. Metal industry and other industries need to demonstrate the durability of designs and plan effective maintenance schedules. The growth of cracks due to fatigue loads plays an important role in limiting the life of products. In this paper, a new method is presented for the automatic growth of edge cracks in three- dimensional fracture analysis using BEM. The procedure described overcomes the current problems with Crack growth analysis that currently has to be performed manually. Applications are presented which demonstrate the effectiveness of the technique. This paper reports a study carried out using 3-D modeling and finite element analysis for bolster plate. Using PRO-E W/F as a 3-D modeling software the 3-D model of the various types of crank shaft created. Using Neutral file format the model was imported into Ansys. Here the solid model was converted into Finite Element model. Boundary conditions such as maximum load of the plate, material properties , shear stress, bending moment can be find out from the crankshaft Static Structure Analysis of Diesel Engine Camshaft Abstract :
  • 17. The main objective of this research work is experimentally quantify the cam stress, strain and total deformation values. A cam–follower kinematic pair works under complicated conditions of mechanical load, and wears during operation. This research presents an investigation of the most important contact surfaces of a modern diesel cam follower system. The factors influences the camshaft and its follower performance are the material properties, lubrication system, system operating, and the mechanical contact stress. It will generate the friction, temperature and caused it to wear. And material comparison also has done here. The analysis is done by finite element analysis using ANSYS workbench.
  • 18. FINITE ELEMENT ANALYSIS AND OPTIMIZATION OF CONNECTING ROD USING ALFASIC COMPOSITES Abstract: Connecting rod is the intermediate link between the piston and the crank. And is responsible to transmit the push and pull from the piston pin to crank pin, thus converting the reciprocating motion of the piston to rotary motion of the crank. Generally connecting rods are manufactured using carbon steel and in recent days aluminum alloys are finding its application in connecting rod. In this work connecting rod is replaced by aluminum based composite material reinforced with silicon carbide and fly ash. And it also describes the modeling and analysis of connecting rod.FEA analysis was carried out by considering two materials. The parameters like von miss stress, von misses strain and displacement was obtained from ANSYS software. Compared to the former material the new material found to have less weight and better stiffness. It resulted in reduction of 6 % of weight. FEA analysis was carried out by considering two materials. The parameters like von miss stress, von misses strain and displacements were obtained from ANSYS software. Compared to the former material the new material found to have less weight and better stiffness. It resulted in reduction of weight and reduction in displacement.
  • 19. Improving the Heat Transfer Rate for Multi Cylinder Engine Piston and Piston Rings Abstract: The four stroke otto engine uses just one of the four strokes to perform work. This causes various problems: The engine runs jerkily, and this can only be prevented by a large flywheel, which needs a lot of space and weights pretty much in addition. In this thesis, thermal loads produced in the multi cylinder petrol engine Toyota 86 Cars calculating the effect of these thermal loads on piston and piston rings by varying materials Cast Iron, Aluminum Alloy 6061 for piston and Cast Iron and Steel for piston rings. FEA static thermal analysis is performed on the parametric model to validate the effect of thermal loads on piston and piston rings for different materials. The optimum value of temperature and the better material is determined by analysis results to improve the heat transfer rate of multi cylinder engine piston and piston rings. A weight reduction of 62 % is achieved by using AL6061. Here, the piston and piston ring is modelled using PRO-E W/F. igs file format the model was imported into Ansys Work Bench. Here the solid model was converted into Finite Element model. This paper reports Comparative static thermal analysis of Temperature and Heat Flux (Heat Transfer Rate) of PISTON and PISTON RING can be find out.
  • 20. FINITE ELEMENT ANALYSIS OF MECHANICAL PROPERTIES OF COMPOSITE MATERIAL REINFORCED BY ALUMINUM AND SYNTHETIC FIBERS Abstract: Composite Materials Are Engineering Materials Made From Two Or More Constituent Materials That Remain Separate And Distinct On A Macroscopic Level While Forming A Single Component. In This Work the Mechanical Properties of GFRP (Glass Fiber Reinforcement Plastic), Nylon and Their Composite with Aluminium Were Evaluated With Reference To ASTM D638- 02 A. while applying Load, The Maximum Strain, And Stress Are Obtained. The Maximum Strength Is Found In Composite GFRP Instead Of Aluminium And Composite Nylon. Composite Material Has Shown An Improvement Of Mechanical Properties When Compared With Individual Materials. To Analyze Structure In Any Shape By Modeling In PRO-E W/F 5.0 And Analysing By Using Finite Element Analysis Is Performed On ANSYS Workbench
  • 21. TRANSIENT STRUCTURAL ANALYSIS OF HIGH PRESSURE FIRE TUBE BOILER ABSTRACT Steam in the boilers produce higher pressure inside the chamber. So design of boiler must be withstand the internal pressure produced during working condition.In this project design and analysis is performed in high pressure boiler. Steam in the high pressure boiler produces nearly 1.20 mpapressure at normal working condition and low pressure boiler has .2 mpa internal pressures. So the design and transient structural analysis of the fire tube boiler is done in the ANSYS software. The structural analysis of the fire tube is with two different materials in structural steel, copper. The analysis of the structural steel, copperand choose the better material for fire tubes.
  • 22. CAD MODELING AND FINITE ELEMENT MODAL AND STRUCTURAL ANALYSIS OF DIESEL ENGINE CRANKSHAFT The crankshaft, sometimes casually abbreviated to crank, is the part of a engine which translates it convert the rotary motion into reciprocating motion, the crankshaft has "crank throws" or "crankpins", additional bearing surfaces whose axis is offset from that of the crank. Recent years the need to predict how a product will perform over the life cycles has increased. Metal industry and other industries need to demonstrate the durability of designs and plan effective maintenance schedules. The growth of cracks due to fatigue loads plays an important role in limiting the life of products. In this paper, a new method is presented for the automatic growth of edge cracks in three- dimensional fracture analysis using BEM. The procedure described overcomes the current problems with the stress analysis and modal analysis of a 4- cylinder crankshaft are discussed using finite element method in this paper. Three-dimension models of 480 diesel engine crankshaft and crankthrow were created using Pro/ENGINEER software The finite element analysis (FEM) software ANSYS was used. This paper reports a study carried out using 3-D modelling and finite element analysis for the stress analysis and modal analysis of a 4-cylinder crankshaft are discussed. Using PRO-E W/F as 3-D modelling software the 3-D model of the various types of crank shaft created. Using .igs file format the model was imported into Ansys and analyse the vibration modal and the distortion and stress status of the crankthrow. The maximum deformation, maximum stress point and dangerous areas are found by the stress analysis of crankthrow. The relationship between the frequency and the vibration modal is explained by the modal analysis of crankshaft. The results
  • 23. would provide a valuable theoretical foundation for the optimization and improvement of engine design. BUCKLING AND STRUCTURAL ANALYSIS OF SHOCK ABSORBER USING ANSYS Abstract A suspension system or shock absorber is a mechanical device designed to smooth out or damp shock impulse, and dissipate kinetic energy. The shock absorbers duty is to absorb or dissipate energy. In a vehicle, it reduces the effect of traveling over rough ground, leading to improved ride quality, and increase in comfort due to substantially reduced amplitude of disturbances. When a vehicle is traveling on a level road and the wheels strike a bump, the spring is compressed quickly. The compressed spring will attempt to return to its normal loaded length and, in so doing, will rebound past its normal height, causing the body to be lifted. The weight of the vehicle will then push the spring down below its normal loaded height. This, in turn, causes the spring to rebound again. This bouncing process is repeated over and over, a little less each time, until the up-and-down movement finally stops. If bouncing is allowed to go uncontrolled, it will not only cause an uncomfortable ride but will make handling of the vehicle very difficult. The design of spring in suspension system is very important. In this project a shock absorber is designed and a 3D model is created using Pro/Engineer. Buckling analysis and Structural analysis is done on the shock absorber by varying material for spring, Structural Steel and Titanium alloy. The analysis is done by considering loads, bike with 2 persons. Structural analysis is done to validate the strength and displacements for different materials. Comparison is done for two materials to verify best material for spring in Shock absorber. Modeling is done in Pro/ENGINEER and analysis is done in ANSYS.
  • 24. ANALYSIS OIL FLOW AND VELOCITY ANALYSIS OF OIL PUMPING IN A RECIPROCATING COMPRESSOR (CFD) ABSTRACT The immediate provision of lubricant oil to the radial and thrust bearings and to the piston-cylinder gap in reciprocating refrigeration compressors is a crucial reliability issue following compressor start-up. The aim of this paper is to present a hydrodynamic analysis of the lubricant oil pumping system of a reciprocating compressor using Computational Fluid Dynamics (CFD). In the present system, oil is pumped from the sump through a reed-type centrifugal pump located at the bottom end of the shaft. The oil flows initially as a climbing film on the internal surface of the shaft before it is directed to the external surface where it flows along a helix channel carved on the shaft wall. The model was implemented on the commercial package Fluent using the Volume of Fluid (VOF) Method to resolve the free-surface oil flow. Parameters regarding the oil behavior during start-up, such as the time required to reach steady-state operation and the associated oil mass flow rate are explored in the manuscript.
  • 25. Simulative Analysis of Flow through the Exhaust Manifold for Improved Volumetric Efficiency of a Multi Cylinder Petrol Engine (CFD) Abstract In internal combustion engines, exhaust system plays a vital role in the improvement of the combustion efficiency. A good conditioned exhaust manifold increase the performance of the engine. The work is focused on reducing the backpressure in the exhaust manifold to increase the combustion efficiency using CFD. Flow through the exhaust manifold is analyzed using CFX with pressure and velocity parameters as boundary condition. The existing manifold is modified and the new design is analyzed. The results of new design are compared with the values of the existing model. Graphs are drawn for the new design and are compared with existing manifold. The decrease in back Pressure is shown using contour and vector diagram. By comparing the existing and new design, the increase in efficiency is found.
  • 26. Design and Analysis of Bell Mouth Inlet using CFD ABSTRACT The design and analysis of bell mouth inlet deals with aerodynamic study of different inlet configurations. A bell-mouth inlet duct is extremely efficient, and is used where there is little ram pressure available to force the air into the engine. Bell-mouth ducts are used in engine test cells and on engines installed in helicopters.The bellmouth cross sectional area is normally double that of the duct area, so that the air velocity entering the bellmouth is low (to reduce noise, turbulence and pressure drop), and gradually increases to the normal design velocity of the ductwork. Different designs are compared with different ambient conditions using CFD analysis using Fluent software. The meshing is done as 2D model using Gambit software. The overall performance of the final configuration is analyzed using CFD analysis.
  • 27. CAD MODELING AND CFD 2D ANALYSIS OF SCRAMJET Abstract Good fuel injector geometry is always in need for an efficient scramjet operation. Injecting fuel into a supersonic flow is one of the challenging tasks during the design of scramjet. Injection into a supersonic flow will result in total pressure loss and increase in total drag of scramjet. A supersonic intake and the combustor geometry for a typical scramjet engine without diffuser is designed and analysed. A higher contraction ratio fixed geometry intake scramjet has been designed using in viscid calculations and computational fluid dynamics. For the designed geometry, the wall fuel injector geometry is designed. For the designed scramjet geometry, numerical studies have been undertaken to study the fuel injection angle.
  • 28. DESIGN AND ANALYSIS OF ROCKET NOZZLE WITH DIFFERENT INLETS An injector or ejector is a system of admitting the fuel into the combustion engine. Its function is similar to a carburetor. The liquid propellant rocket engine have the various configuration of injectors are there concentric tube, concentric tube with liquid swirl, pentad, doublet, triplet, shower head, variable area, splash area in the configurations pentad configuration will give more efficient of the mixing and atomization in the pentad have one liquid inlet and four fuel inlet in the configuration will applied for the variable area inlet in this change will give more efficiently to produce the mixing ratio and produce more thrust also in this injector will be validate by use of the cold gas thrusters it is nothing but a propulsive which has fuel and oxidizer at high pressure which will mix at a chamber and expand it through a C-D nozzle to produce thrust.
  • 29. CFD Analysis of Fuel vaporization In carburetor  Heating of gasoline in Carburettor causes vaporization of fuel.  Vaporization provides better mixing of Air and Fuel in carburettor  It increases SI Engine performance but at the same time it reduces the carbon monoxide emission by reduction of unburned fuel.  Copper plates covered on a carburettor also attached to heat source it provides heat supply to the carburettor.  CFD software used for heat transfer Fluid flow analysis is FLUENT 14.  The k-ε turbulence model is most commonly used and is considered to be the best model between computational time and precision.  The geometric model is built using CREO 2.0.  High Quality tetrahedron meshes Generated in ANSYS ICEM CFD 14.0.
  • 30. CFD ANALYSIS OF DRAG REDUCTION WIND ANGLE OPTIMIZATION ON CARS ABSTRACT Recent spikes in fuel prices and concern regarding greenhouse gas emissions, automotive design engineers are faced with the immediate task of introducing more efficient aerodynamic designs vehicles. The aerodynamic drags of a road vehicle are responsible for a large part of the vehicle’s fuel consumption and contribute up to 50% of the total vehicle fuel consumption at highway speeds. One of the main causes of aerodynamic drag on cars is separation of flow near the vehicles rear end and front wind screen angle. Reduction of wind angle causes a reduction of pressure rise in front of vehicle. And also reduces the turbulence intensity, and pressure drop behind the vehicle. In this analysis, car model is analyzed with three wind angle 60, 45 and 30 degree. Pressure, velocity and turbulence contours are measured with different angle condition.