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Objective : :
 Be able to know the way of UMG Myanmar
 To know the features of high performing organizations
 Be able to understand the concepts of ISO 9001:2008
 Can know the requirements of ISO 9001:2008
 To know what is management system?
 To know what is SOP & FPD and can design them
 Able to know the Document Numbering System
Content : :
1. UMG Vision, Mission, Quality Policy & Value
2. Underperforming & High Performing Organization
3. Understand ISO 9001:2008
4. What is ISO 9001:2008?
5. Requirements of ISO 9001:2008
6. What is management system?
7. Purpose of Flow Process
8. How to make Flow Process?
9. Purpose of Standard Operation Procedure
10. Document Numbering System
Vision, Mission, Quality Policy & Value
UMG Vision, Mission, Quality Policy & Value
“To bring Smile to our Customers”
Mission
“To become a billion dollar company in 2020”
Vision
Quality Policy
UMG-ians are committed to bring smile to customers through:
 Quality Products, Reliable Process and Speedy Services
 Continuous Improvement and People Empowerment
Values
Best Customer Service
 Customer Success is Our Success
 Deliver Promises
Strive for Excellence
 Expose Problems
 Kaizen
Management Based on Esteem for Human Dignity
 Share as a Family
 Respect Individual
 Fairness
Under-performing
&
High Performing Organization
Under-performing Organizations
• No clear vision
• No ‘Process’ ownership
• Regular Problem
• Poor understanding of the
capabilities and performance
• Competitor performance not
known
• Decisions based on opinion not
fact
• Blame culture when things go wrong
• Insecurity and lack of empowerment amongst middle
management and employees
• Departmental goals not organizational goals
• New initiatives not sustained
Features of High Performing Organizations
 Top management full commitment and
involvement
 Clear ‘Vision’ and ‘Direction’ established
from the top
 ‘Key Performance Indicator’ (KPI’s)
 Effective use of management system
 Benchmarking ‘best in class processes.
 Appreciation for major initiatives
 Continual Improvement at all levels.
 Self Directing Workplace improvement teams
 Effective approach to problem solving –Attack problems not people
Features of High Performing
Organizations
How to get from here ………………. To here ?
Features of Under-performing
Organizations
Provides Customer
Requirements
Good Management
Measurement
Analysis
Improvement
Good
Organization
Policy
Customer Focus
Commitment
Objectives
Responsibility, Authority
And Communication
Review
Human Resources
Building, Tools, etc
Better environment
Planning
Provides Resources
Customer
Satisfaction
System
Process
Product
Product
Non-conformance
Corrective
Actions
Preventive
Actions
Process Control
Document Control
ISO
4.1
4.2
5.1
5.2
5.3 5.4
5.5
5.6
5.
6.2
6.3
6.4
6.
7.2
7.3
7.4
7.
7.1
7.5
7.6
8.2.1
8.2.2
8.
8.3
8.2.3
8.2.4
8.4
8.5.2
8.5.3
Sales
Purchasing
Design
Calibration
Production
Standard related to Quality Management System
Other Management System:
 ISO 14001  Environment
 ISO/TS 16949  QMS - Automotive
 OHSAS 18001  Health and Safety
 ISO 22000  Food & Safety
 etc . . .
ISO 9001 Edition
 BS 5750:1979
 ISO 9001:1987
 ISO 9001:1994
 ISO 9001:2000
 ISO 9001:2008
Certification Body – ISO 9001:2008
 LRQA – UK
 TUV Rhineland – Germany
 BSI – UK
 DNV – Scandinavia
 SGS –
 JQA – Japan
 etc
Road to ISO 9001:2008
ISO 9001:2008 Requirements
4.0 Quality Management System (5)
5.0 Management Responsibility (11)
6.0 Resource Management (5)
7.0 Product Realization (20)
8.0 Measurement, Analysis and Improvement (10)
Level – 1
Level – 2
Level – 3
Level – 4
Quality Manual
Flow of Process
Document - FPD
Standard Operation
Procedure - SOP
Form, Records,
Specification
Document – ISO 9001:2008
 Communication Tools
 Can Adopt Management Changes
 Records Best Practice
 Effective in Auditing
 ISO 9001:2008 Requirements
Things To Do . . . .
1. Implement working procedure (SOP & FPD)
2. Use standard forms
3. Make good filing of records
4. Neat / orderliness of working environment
5. Satisfying Customer (quick response)
6. Understand Quality Policy
7. Understand Company Vision, Mission and Value
8. Commit to achieve Company Objective
What is management system?
Frame work of processes and procedures used to ensure that an organization
can fulfill all tasks required to achieve its objectives.
What is process?
Process
(step by step activities)
INPUT
Materials
Information
RESOURCES
Equipment
People
OUTPUT
Quality product
CONTROL
Training
Procedure
Specification
Objectives & Targets
Set of interrelated or interacting activities which transforms
inputs into outputs.
making a cup of
hot coffee
OUTPUT Hot CoffeeINPUT
Coffee (Package)
Water
RESOURCES
People Cup, Spoon, Jar, Hot
Plate, Pot
CONTROL
Limited amount of ingredients
Boiling pointProcedure
Servicing a CarCar Needs a Service
Spare Parts
Inquiry & historical data
INPUT
Service Guide Book, Procedure
CONTROL
Competent Personnel
Tools & Equipment
RESOURCES
Car ServicedOUTPUT
What is Flow Process?
Purpose of Flow Process
A flow process is an instrument that visualizes and analyses
the various systems and procedures within an organization.
 Can be see the sequence of activities in a process
 Can analyze the work flow
 Clear ownership
Flow Chart Shape Explanation
Start/Finish, is used to show activity begin and end of process
Activity/Process, explaining for activity executed at selected step.
Flow line
Control Point/Decision, Decision flowchart shape is used when there
are 2 options (Yes/No, No/No-Go, etc.)
Document flowchart symbol is for a process step that produces a
document.
. A Predefined Process symbol is a marker for another process step or
series of process flow steps that are formally defined elsewhere.
Terminator Box
Process Box
Decision Box
Document Box
Predefined Process Box
connectors show the direction that the process flows.
How to make flow process?
 First, make concept
 Consider Current System
 Write down related function
 Responsibility Clarification
 Modification
First, make concept
Shoes Selling Process
CONSIDER CURRENT SYSTEM
WRITE DOWN RELATIVE FUNCTION
RESPONSIBILITY
CLARIFICATION
DEFINE FLOW
CHART SHAPE
1) Order received from customer
2) Stock check (Yes or No)
3) Yes (Shoe Sales Process)
4) No (PO to supplier/Arrange Payment)
5) Supplier received the PO
6) Production
7) Delivery
8) Received Shoe from supplier as PO
9) Shoe Sales Process
10) Deliver to Customer
11) Customer received the order
Shoe Shop Owner
Shoe Shop Owner
Shoe Shop Owner
Shoe Shop Owner
Supplier
Supplier
Supplier
Shoe Shop Owner
Shoe Shop Owner
Shoe Shop Owner
Customer
Document Box
Decision Box
Predefined Box
Process Box
Predefined Box
Process Box
Process Box
Process Box
Process Box
Process Box
Process Box
SELLING SHOES PROCESS
SUPPLIERSHOESHOPOWNERCUSTOMER
(5)
Payable
Arrangement
(1)
Receive Customer
Shoe Order
(2)
Stock
Checki
ng?
(9)
Sales
Process
Start
(3)
Purchase
Order
(8)
Received shoe
as per order
(10)
Delivery
(11)
Customer
Received Order
(4)
Order Received
(6)
Production
(7)
Delivery
End
Yes
No
Modification the SHOES SELLING PROCESS
Modification the SHOES SELLING PROCESS
Modification the SHOES SELLING PROCESS
What is Standard Operation Procedure (SOP)?
Specified way to carrying put an activity or a process
Purpose of Standard Operation Procedure
to standardize the process
can easily follow it independently
Provide help someone to do a job correctly
NO PROCESS PROCEDURE KEY POINT PIC LEAD TIME ILLUSTRATION
S=Safety
Q=Quality
C=Cost
E=Environment
D=Delivery
M=Moral
Prepared by Reviewed by Approved by
Document No : XX-XXX-XXX-SOP-001-00 Revision No : 00
Issue Date : - Rev. Date : - Staff Dept Head Dept Head
NO PROCESS PROCEDURE KEY POINT PIC LEAD TIME ILLUSTRATION
SHOES SALES PROCEDURE Prepared by Reviewed by Approved by
Document No : XX-XXX-XXX-SOP-001-00 Revision No : 00
Issue Date : - Rev. Date : - Staff Dept Head Dept Head
1 Receiving
Money
i) Count the
money
i)Checking selling
price and received
money
ii) Amount is correct or
not
Cashi
er
5 mins
Invoicing2 i) List the no
of shoes
amount
i) no of shoes and
amount
ii) Give the customer
Invoice Voucher
Cashi
er
5 mins
Packing3 i) Packing the
shoe
i) depend on
voucher
Helper 5 mins
4 Distributing i)Distribute
to customer
i) Payment Voucher &
shoes
Helper 5 mins
S=Safety
Q=Quality
C=Cost
E=Environment
D=Delivery
M=Moral
UMG Myanmar Organization Structure
Purpose of Document Numbering System
 Standardize Document System
 Can support the document control
 Can be easily traced the document history
 Clear Document Owner/User
Basic management system update
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Basic management system update

  • 1.
  • 2. Objective : :  Be able to know the way of UMG Myanmar  To know the features of high performing organizations  Be able to understand the concepts of ISO 9001:2008  Can know the requirements of ISO 9001:2008  To know what is management system?  To know what is SOP & FPD and can design them  Able to know the Document Numbering System
  • 3. Content : : 1. UMG Vision, Mission, Quality Policy & Value 2. Underperforming & High Performing Organization 3. Understand ISO 9001:2008 4. What is ISO 9001:2008? 5. Requirements of ISO 9001:2008 6. What is management system? 7. Purpose of Flow Process 8. How to make Flow Process? 9. Purpose of Standard Operation Procedure 10. Document Numbering System
  • 4. Vision, Mission, Quality Policy & Value
  • 5. UMG Vision, Mission, Quality Policy & Value “To bring Smile to our Customers” Mission “To become a billion dollar company in 2020” Vision Quality Policy UMG-ians are committed to bring smile to customers through:  Quality Products, Reliable Process and Speedy Services  Continuous Improvement and People Empowerment
  • 6. Values Best Customer Service  Customer Success is Our Success  Deliver Promises Strive for Excellence  Expose Problems  Kaizen Management Based on Esteem for Human Dignity  Share as a Family  Respect Individual  Fairness
  • 8. Under-performing Organizations • No clear vision • No ‘Process’ ownership • Regular Problem • Poor understanding of the capabilities and performance • Competitor performance not known • Decisions based on opinion not fact • Blame culture when things go wrong • Insecurity and lack of empowerment amongst middle management and employees • Departmental goals not organizational goals • New initiatives not sustained
  • 9. Features of High Performing Organizations  Top management full commitment and involvement  Clear ‘Vision’ and ‘Direction’ established from the top  ‘Key Performance Indicator’ (KPI’s)  Effective use of management system  Benchmarking ‘best in class processes.  Appreciation for major initiatives  Continual Improvement at all levels.  Self Directing Workplace improvement teams  Effective approach to problem solving –Attack problems not people
  • 10. Features of High Performing Organizations How to get from here ………………. To here ? Features of Under-performing Organizations
  • 11. Provides Customer Requirements Good Management Measurement Analysis Improvement Good Organization Policy Customer Focus Commitment Objectives Responsibility, Authority And Communication Review Human Resources Building, Tools, etc Better environment Planning Provides Resources Customer Satisfaction System Process Product Product Non-conformance Corrective Actions Preventive Actions Process Control Document Control ISO 4.1 4.2 5.1 5.2 5.3 5.4 5.5 5.6 5. 6.2 6.3 6.4 6. 7.2 7.3 7.4 7. 7.1 7.5 7.6 8.2.1 8.2.2 8. 8.3 8.2.3 8.2.4 8.4 8.5.2 8.5.3 Sales Purchasing Design Calibration Production
  • 12. Standard related to Quality Management System Other Management System:  ISO 14001  Environment  ISO/TS 16949  QMS - Automotive  OHSAS 18001  Health and Safety  ISO 22000  Food & Safety  etc . . .
  • 13. ISO 9001 Edition  BS 5750:1979  ISO 9001:1987  ISO 9001:1994  ISO 9001:2000  ISO 9001:2008
  • 14. Certification Body – ISO 9001:2008  LRQA – UK  TUV Rhineland – Germany  BSI – UK  DNV – Scandinavia  SGS –  JQA – Japan  etc
  • 15. Road to ISO 9001:2008
  • 16. ISO 9001:2008 Requirements 4.0 Quality Management System (5) 5.0 Management Responsibility (11) 6.0 Resource Management (5) 7.0 Product Realization (20) 8.0 Measurement, Analysis and Improvement (10)
  • 17. Level – 1 Level – 2 Level – 3 Level – 4 Quality Manual Flow of Process Document - FPD Standard Operation Procedure - SOP Form, Records, Specification
  • 18. Document – ISO 9001:2008  Communication Tools  Can Adopt Management Changes  Records Best Practice  Effective in Auditing  ISO 9001:2008 Requirements
  • 19. Things To Do . . . . 1. Implement working procedure (SOP & FPD) 2. Use standard forms 3. Make good filing of records 4. Neat / orderliness of working environment 5. Satisfying Customer (quick response) 6. Understand Quality Policy 7. Understand Company Vision, Mission and Value 8. Commit to achieve Company Objective
  • 20. What is management system? Frame work of processes and procedures used to ensure that an organization can fulfill all tasks required to achieve its objectives.
  • 21. What is process? Process (step by step activities) INPUT Materials Information RESOURCES Equipment People OUTPUT Quality product CONTROL Training Procedure Specification Objectives & Targets Set of interrelated or interacting activities which transforms inputs into outputs.
  • 22. making a cup of hot coffee OUTPUT Hot CoffeeINPUT Coffee (Package) Water RESOURCES People Cup, Spoon, Jar, Hot Plate, Pot CONTROL Limited amount of ingredients Boiling pointProcedure
  • 23. Servicing a CarCar Needs a Service Spare Parts Inquiry & historical data INPUT Service Guide Book, Procedure CONTROL Competent Personnel Tools & Equipment RESOURCES Car ServicedOUTPUT
  • 24. What is Flow Process? Purpose of Flow Process A flow process is an instrument that visualizes and analyses the various systems and procedures within an organization.  Can be see the sequence of activities in a process  Can analyze the work flow  Clear ownership
  • 25. Flow Chart Shape Explanation Start/Finish, is used to show activity begin and end of process Activity/Process, explaining for activity executed at selected step. Flow line Control Point/Decision, Decision flowchart shape is used when there are 2 options (Yes/No, No/No-Go, etc.) Document flowchart symbol is for a process step that produces a document. . A Predefined Process symbol is a marker for another process step or series of process flow steps that are formally defined elsewhere. Terminator Box Process Box Decision Box Document Box Predefined Process Box connectors show the direction that the process flows.
  • 26. How to make flow process?  First, make concept  Consider Current System  Write down related function  Responsibility Clarification  Modification
  • 27. First, make concept Shoes Selling Process
  • 28. CONSIDER CURRENT SYSTEM WRITE DOWN RELATIVE FUNCTION RESPONSIBILITY CLARIFICATION DEFINE FLOW CHART SHAPE 1) Order received from customer 2) Stock check (Yes or No) 3) Yes (Shoe Sales Process) 4) No (PO to supplier/Arrange Payment) 5) Supplier received the PO 6) Production 7) Delivery 8) Received Shoe from supplier as PO 9) Shoe Sales Process 10) Deliver to Customer 11) Customer received the order Shoe Shop Owner Shoe Shop Owner Shoe Shop Owner Shoe Shop Owner Supplier Supplier Supplier Shoe Shop Owner Shoe Shop Owner Shoe Shop Owner Customer Document Box Decision Box Predefined Box Process Box Predefined Box Process Box Process Box Process Box Process Box Process Box Process Box
  • 29. SELLING SHOES PROCESS SUPPLIERSHOESHOPOWNERCUSTOMER (5) Payable Arrangement (1) Receive Customer Shoe Order (2) Stock Checki ng? (9) Sales Process Start (3) Purchase Order (8) Received shoe as per order (10) Delivery (11) Customer Received Order (4) Order Received (6) Production (7) Delivery End Yes No
  • 30. Modification the SHOES SELLING PROCESS
  • 31. Modification the SHOES SELLING PROCESS
  • 32. Modification the SHOES SELLING PROCESS
  • 33. What is Standard Operation Procedure (SOP)? Specified way to carrying put an activity or a process Purpose of Standard Operation Procedure to standardize the process can easily follow it independently Provide help someone to do a job correctly
  • 34. NO PROCESS PROCEDURE KEY POINT PIC LEAD TIME ILLUSTRATION S=Safety Q=Quality C=Cost E=Environment D=Delivery M=Moral Prepared by Reviewed by Approved by Document No : XX-XXX-XXX-SOP-001-00 Revision No : 00 Issue Date : - Rev. Date : - Staff Dept Head Dept Head
  • 35. NO PROCESS PROCEDURE KEY POINT PIC LEAD TIME ILLUSTRATION SHOES SALES PROCEDURE Prepared by Reviewed by Approved by Document No : XX-XXX-XXX-SOP-001-00 Revision No : 00 Issue Date : - Rev. Date : - Staff Dept Head Dept Head 1 Receiving Money i) Count the money i)Checking selling price and received money ii) Amount is correct or not Cashi er 5 mins Invoicing2 i) List the no of shoes amount i) no of shoes and amount ii) Give the customer Invoice Voucher Cashi er 5 mins Packing3 i) Packing the shoe i) depend on voucher Helper 5 mins 4 Distributing i)Distribute to customer i) Payment Voucher & shoes Helper 5 mins S=Safety Q=Quality C=Cost E=Environment D=Delivery M=Moral
  • 36.
  • 38. Purpose of Document Numbering System  Standardize Document System  Can support the document control  Can be easily traced the document history  Clear Document Owner/User

Editor's Notes

  1. UMG-ians need to know the behavior of a company which has ISO certificate. Because UMG is a company which has ISO. BP & OS has a mainly responsibility for all of the BU to achieve ISO.
  2. Compare with Under-performing Organization and High performing Organization.
  3. Amongst - in the middle of or surrounded by other things.
  4. Benchmarking – Role model of UMG (e.g – Toyota Car Company) Problem Solving – not attack to People, use 5Why & fish bone diagrams to find the root cause of the problem.
  5. Ask Question & give 5min for answer.
  6. e.g ---- Environmental – water recycle Health & Safety – FAME Safety – Amusement Park Food & Safety – Win Food can apply
  7. UMG took ISO certificate from LRQA. LRQA – has fairness so UMG approach LRQA. ISO – 3yrs expire  need to apply again 2times Audit /year If auditor found major requirement, they keep our ISO.
  8. Customer Requirement – Mining approach to xxx company but we can’t due to haven’t ISO. Top Mgnt Commitment – Mgnt would like to get ISO due to improve their Co., Ltd will be International.
  9. QM FPD – interrelate with other department but input & output from own department SOP – internal process at own department Form – daily usage at own department / it will be reference
  10. Everybody can do all these things but the way to do is difficult.
  11. Activity