This 9-page document summarizes testing of steel and tower welding parts to ASTM A36 and A123 standards. Key points:
- Chemical and mechanical tests were conducted on steel samples to evaluate properties like carbon content, tensile strength, and coating thickness.
- Coating thickness on the steel averaged 86μm and 94μm on welding parts, meeting the minimum thickness grades required in Table 1.
- The zinc coating was continuous and reasonably smooth/uniform, with allowances made for design factors. It withstood normal handling without peeling.
- All test results indicated the samples passed requirements for chemical composition, tensile strength, coating properties, and appearance under the ASTM standards.
This document provides a summary of Module 7, which covers Weld Procedure Qualification according to ASME Section IX. It discusses the 5 step process for qualifying a welding procedure and the variables that must be addressed in the Procedure Qualification Record (PQR). These include joint design, base metal, filler metal, position, preheat, post-weld heat treatment, gas, and electrical characteristics. An example procedure qualification is provided for a manual GTAW and GMAW weld on 0.75-inch thick A36 steel in the flat position, with no preheat or PWHT, using ER80S-D2 wire for GTAW and ER70S-6 wire for GMAW
The document discusses residual stresses and distortion that occur during welding. It explains that residual stresses develop due to local expansion and contraction during welding, and are locked in as elastic strain. Distortion results from the movement caused by these welding stresses. The document outlines various factors that influence residual stress and distortion, such as heat input, restraint, and weld metal volume. It also discusses different types of distortion and several techniques for controlling distortion, such as joint design, offsetting, balanced welding, and clamping.
The document discusses the rules for impact testing determination in the ASME Section VIII, Division 1 code. It provides an overview of impact testing principles and exemptions. Key points include:
- Impact testing determines a material's ability to resist brittle failure under stress. Characteristics like thickness, temperature, and material composition affect this.
- Code rules specify when impact testing is required or exempted based on these characteristics. Exemptions may be provided directly in code paragraphs or figures.
- Section UG-84 provides the procedures for performing charpy v-notch impact testing to evaluate ductility. Specimen size, location, and acceptance values must meet these rules.
This document provides a classification and overview of common welding defects. It divides defects into three main categories: planar defects, linear volumetric defects, and non-planar defects. Examples of each type of defect are given. The document also describes specific defect types such as cracks, inclusions, lack of fusion, porosity, overlap, undercut and provides potential causes of each.
The document discusses welding procedure specifications (WPS) and procedure qualification records (PQR). It describes that a WPS specifies how welding is to be performed to ensure repeatability, while a PQR documents that a welding procedure meets standards through testing. It provides details on the components of a WPS, including specifying the ASME code, using gas tungsten arc welding with argon gas and a thoriated tungsten electrode, and an ER70S-G filler metal. The document emphasizes that a WPS must be supported by a qualified PQR.
The document summarizes the key aspects of ASME Section IX (Ed. 2019), which contains requirements for welding procedure and performance qualifications. It discusses the history and timeline of ASME standards development. It also provides an overview of the various articles within ASME Section IX, including Article I on general welding requirements, Article II on welding procedure qualification, Article III on welding performance qualification, and Article IV on welding data. Key terms like essential variables, P-numbers, F-numbers, and A-numbers used for material grouping are also defined in the document.
This document outlines procedures for ultrasonic testing using manual ultrasonic methods. It describes qualifications for technicians, responsibilities, calibration of equipment, test procedures, evaluation of indications, reporting requirements, and acceptance criteria. The procedures are intended to inspect base metal and fusion welded butt joints in ferritic steel. Attachments provide details on equipment performance checks, probe characteristics checks, and construction of distance amplitude correction curves. Technique sheets and report formats are listed in the documents section.
The document discusses various types of steel and factors that influence weldability. It covers the classification of plain carbon steels based on carbon content. It also discusses alloy steels and how elements like carbon, manganese, molybdenum, and chromium influence the properties of steel. The document further summarizes different types of cracks that can occur during welding like hydrogen cracking, solidification cracking, and lamellar tearing. It explains the factors that contribute to these cracks and measures to prevent them.
This document provides a summary of Module 7, which covers Weld Procedure Qualification according to ASME Section IX. It discusses the 5 step process for qualifying a welding procedure and the variables that must be addressed in the Procedure Qualification Record (PQR). These include joint design, base metal, filler metal, position, preheat, post-weld heat treatment, gas, and electrical characteristics. An example procedure qualification is provided for a manual GTAW and GMAW weld on 0.75-inch thick A36 steel in the flat position, with no preheat or PWHT, using ER80S-D2 wire for GTAW and ER70S-6 wire for GMAW
The document discusses residual stresses and distortion that occur during welding. It explains that residual stresses develop due to local expansion and contraction during welding, and are locked in as elastic strain. Distortion results from the movement caused by these welding stresses. The document outlines various factors that influence residual stress and distortion, such as heat input, restraint, and weld metal volume. It also discusses different types of distortion and several techniques for controlling distortion, such as joint design, offsetting, balanced welding, and clamping.
The document discusses the rules for impact testing determination in the ASME Section VIII, Division 1 code. It provides an overview of impact testing principles and exemptions. Key points include:
- Impact testing determines a material's ability to resist brittle failure under stress. Characteristics like thickness, temperature, and material composition affect this.
- Code rules specify when impact testing is required or exempted based on these characteristics. Exemptions may be provided directly in code paragraphs or figures.
- Section UG-84 provides the procedures for performing charpy v-notch impact testing to evaluate ductility. Specimen size, location, and acceptance values must meet these rules.
This document provides a classification and overview of common welding defects. It divides defects into three main categories: planar defects, linear volumetric defects, and non-planar defects. Examples of each type of defect are given. The document also describes specific defect types such as cracks, inclusions, lack of fusion, porosity, overlap, undercut and provides potential causes of each.
The document discusses welding procedure specifications (WPS) and procedure qualification records (PQR). It describes that a WPS specifies how welding is to be performed to ensure repeatability, while a PQR documents that a welding procedure meets standards through testing. It provides details on the components of a WPS, including specifying the ASME code, using gas tungsten arc welding with argon gas and a thoriated tungsten electrode, and an ER70S-G filler metal. The document emphasizes that a WPS must be supported by a qualified PQR.
The document summarizes the key aspects of ASME Section IX (Ed. 2019), which contains requirements for welding procedure and performance qualifications. It discusses the history and timeline of ASME standards development. It also provides an overview of the various articles within ASME Section IX, including Article I on general welding requirements, Article II on welding procedure qualification, Article III on welding performance qualification, and Article IV on welding data. Key terms like essential variables, P-numbers, F-numbers, and A-numbers used for material grouping are also defined in the document.
This document outlines procedures for ultrasonic testing using manual ultrasonic methods. It describes qualifications for technicians, responsibilities, calibration of equipment, test procedures, evaluation of indications, reporting requirements, and acceptance criteria. The procedures are intended to inspect base metal and fusion welded butt joints in ferritic steel. Attachments provide details on equipment performance checks, probe characteristics checks, and construction of distance amplitude correction curves. Technique sheets and report formats are listed in the documents section.
The document discusses various types of steel and factors that influence weldability. It covers the classification of plain carbon steels based on carbon content. It also discusses alloy steels and how elements like carbon, manganese, molybdenum, and chromium influence the properties of steel. The document further summarizes different types of cracks that can occur during welding like hydrogen cracking, solidification cracking, and lamellar tearing. It explains the factors that contribute to these cracks and measures to prevent them.
This coupon test report summarizes the results of a welding qualification test. It includes details of the welding parameters, materials used, and test results. Six coupons were welded and tested for maximum load, staincile strength, and fracture location. The welder was qualified based on meeting the minimum tensile strength requirements. Additional remarks were provided on the bead, nick-break, and tensile strength tests.
This document provides information on manual metal arc welding (MMA) and tungsten inert gas (TIG) welding processes. For MMA welding, it discusses electrode types, equipment, parameters like current and polarity, welding techniques, and advantages/disadvantages. For TIG welding, it describes the basic equipment, parameters including voltage, current, polarity and gas type/flow rate, torch components, techniques, and pros and cons. Safety considerations are also covered for both processes.
This document provides information about heat treatment of pressure vessels and various heat treatment processes. It discusses the effect of heat treatment on mechanical properties of metals and alloys. Various heat treatment processes like normalizing, annealing, stress relieving, solution annealing, hardening, tempering and aging are described. Parameters for heat treatment of different steel grades are listed. The document also covers thermocouples, recorders, furnace layout and calibration procedures for heat treatment furnaces.
The document discusses various welding defects that can be visually detected, including cracks, lack of solid metal, lack of fusion, lack of smoothly blended surfaces, and miscellaneous defects. It provides details on different types of each defect, their causes, and methods for prevention. It also discusses welding repairs, noting that repairs require authorization and testing to ensure defects have been fully removed before performing the repair weld.
This document provides an introduction to CSWIP 3.1 welding inspection standards. It defines key welding terms like joints, welds, and weld preparations. It describes the responsibilities of welding inspectors to ensure safety and quality before, during, and after welding operations. The document also summarizes different types of welding imperfections and mechanical tests used by inspectors, including hardness testing, tensile testing, and bend testing specimens under a macroscope.
This document defines welding codes, standards, and welding procedures. It discusses that a standard is a collection of documents containing codes, specifications, recommended practices, classifications, and guidelines that have been prepared by an institution or organization and approved according to existing procedures. A code is a standard that contains conditions and requirements related to a particular subject and indicates that the procedures used comply with the requirements. A specification is a standard that contains detailed and accurate technical requirements for materials, products, systems or services. It provides examples of welding codes from various organizations and discusses the essential variables and requirements for qualifying welding procedures according to ASME and EN standards.
This document provides requirements for the selection and application of protective coatings for industrial plants and equipment. It covers scope, conflicts and deviations, references, definitions, health and safety, general requirements, coating material selection, surface preparation, coating application, inspection and testing, and approved coating systems. The document is intended to establish minimum mandatory requirements for new and existing onshore industrial facilities to properly select and apply coatings for corrosion protection.
This document provides an overview of alloying elements in cast iron and their effects. Key points:
1. Common alloying elements added to cast iron include copper, nickel, chromium, molybdenum, and vanadium. These improve properties like tensile strength, hardness, wear resistance, and creep resistance.
2. Optimal levels are around 1% copper, 1% nickel, 0.4% chromium, 0.5% molybdenum, and 0.2% vanadium. Alloy combinations can have synergistic effects.
3. Nodular irons are commonly alloyed with copper, nickel, molybdenum, and tin. Ferritic nodular
There are numerous welding processes including arc welding, electron beam welding,
friction welding, laser welding, and resistance welding. This article will concentrate on arc
welding, which is the most common technique used to join most steels. Factors affecting
weld quality will be discussed and how to avoid common weld defects will be presented.
Arc welding requires striking a low-voltage, high-current arc between an electrode and the
base metal. The intense heat generated with this arc melts the base metal and allows the
joining of two components. The characteristic of the metal that is being welded and the joint
type (i.e. groove, fillet, etc.) dictates the welding parameters and the procedure that needs to
be followed to obtain a sound weld joint.
The document provides details about the objectives and expected outcomes of a welding engineering training program (Diklat IWE) in Indonesia. The main objectives of the program are to train competent welding engineering experts who are qualified for welding coordinator positions. Upon completing the training, participants are expected to understand and perform welding engineering tasks such as understanding welding science and technologies, planning welding constructions and qualifications, inspections, analyzing problems, reviewing designs, and coordinating welding works according to professional ethics. The document then outlines the theoretical and practical modules that will be covered in the program.
The document provides guidelines for pre-heat (PH) and post-weld heat treatment (PWHT) of welds during construction activities at sites for boilers and auxiliaries. It specifies requirements for pre-heating temperature based on material thickness and type, methods for pre-heating and PWHT, temperature measurement and control during PWHT using thermocouples. The width of heat treatment band, number and location of thermocouples depends on the component being welded and treated. Proper procedure is to be followed in case of interruptions during any stage of heat treatment.
The document summarizes ASME Section VIII Division 1 code requirements for material identification, repair of material defects, Charpy impact testing of production test coupons, weld joint categories, radiographic and ultrasonic examination, welding requirements, and acceptance standards for non-destructive examination. Key points include requirements for original material markings, testing procedures that vary based on joint category and position, examination types based on joint size and material thickness, welder identification, pre-welding surface preparation, and imperfection acceptance criteria.
This document provides standards for the design and construction of concrete foundations at Saudi Aramco. It outlines requirements for soils analysis, foundation stability, concrete specifications, and the use of precast foundations. The standards are intended to ensure foundations are adequately designed for their intended use based on accepted engineering practices and industry codes. The document provides mandatory rules for soil bearing pressures, reinforcement, construction methods, and addressing potential underground interferences.
Welding procedure and welder qualification are necessary to ensure the resultant weld meets specified requirements. This involves selecting appropriate consumables and parameters, and qualifying the welder. ASME Section IX provides qualification standards for welding procedures, welders, and operators. It covers general requirements, procedure qualification, performance qualification, and standard welding procedure specifications. Various filler metals are classified by material type and usability in the F-number system to reduce the number of required qualifications.
The document discusses welding symbols according to BS 499 part 2. It provides examples of common welding symbols including types of butt welds like single-V and single-U, supplementary symbols like those indicating non-destructive testing and peripheral welds, dimension symbols showing throat thickness and leg length, multiple staggered weld elements, and other symbols like plug welds and seam welds. The document serves as a reference for interpreting welding symbols specified in BS 499 part 2.
This document provides definitions for various defects that may appear on radiographic images of welds, including:
- Excessive root penetration appears as a light irregular band within the weld image.
- Root concavity appears as dark areas along the weld center varying in density by imperfection depth.
- Incomplete filled groove appears as a dark area at the weld center with diffuse edges.
- Cracks appear as dark, fine lines that are usually diffuse or discontinuous.
Saes w-011-welding on plot ( process ) pipingabhi10apr
This document outlines welding requirements for on-plot piping at Saudi Aramco. It specifies approved welding processes, welding consumables, welding procedures, welder qualification requirements, joint details, corrosion resistant materials, technique and workmanship standards, preheat and post weld heat treatment needs, production weld hardness testing, inspection access, weld identification, inspection requirements, and repair standards. The document provides detailed requirements to ensure welding is completed according to applicable codes and standards for safety and quality.
This document provides an overview of Rahman Suwandhi's role and responsibilities as a Quality/Welding Engineer conducting inspections during offshore pipeline and platform installations. It outlines the required qualifications and certifications, describes the production and inspection workflow, and details the various inspection activities conducted, including material, welding, non-destructive testing (NDT), and painting/coating inspections. Specific areas of inspection focus are ensuring materials and welding meet requirements, using NDT methods to check weld joints, and controlling and monitoring coating quality. Relevant quality documents, codes/standards, inspection variables, and acceptance criteria are also summarized.
This document discusses welding joints and welding symbols. It describes the five major types of joints - butt, lap, tee, outside corner, and edge. It explains weld grooves, edge preparation, joint dimensions, and how metal thickness, type, welding position, and welder skill affect joint design. The document also covers the parts of a welding symbol and how to indicate weld location, type, size and other details using symbols according to welding standards.
This document specifies requirements for steel sheet used in pressure vessels. It defines 7 grades of carbon steel based on minimum tensile and yield strengths. Chemical compositions and mechanical properties are specified for each grade. Test procedures define how samples are taken and properties measured. Requirements cover ordering, dimensions, markings, inspections, certifications and other aspects of manufacturing the steel sheets according to this specification.
ASME B16.5 ASTM A105 material, it is including the chemical composition, physical properties, mechanical properties, heat treatment, hydrostatic tests, surface finish, corrosion protection, pipingpipeline.com could used to carbon steel forging flanges, it include WN flanges, blind flanges, slip on flanges, socket weld flanges, plate flanges, orifice flanges, threaded flanges, Spectacle flanges, tailor flanges.
This coupon test report summarizes the results of a welding qualification test. It includes details of the welding parameters, materials used, and test results. Six coupons were welded and tested for maximum load, staincile strength, and fracture location. The welder was qualified based on meeting the minimum tensile strength requirements. Additional remarks were provided on the bead, nick-break, and tensile strength tests.
This document provides information on manual metal arc welding (MMA) and tungsten inert gas (TIG) welding processes. For MMA welding, it discusses electrode types, equipment, parameters like current and polarity, welding techniques, and advantages/disadvantages. For TIG welding, it describes the basic equipment, parameters including voltage, current, polarity and gas type/flow rate, torch components, techniques, and pros and cons. Safety considerations are also covered for both processes.
This document provides information about heat treatment of pressure vessels and various heat treatment processes. It discusses the effect of heat treatment on mechanical properties of metals and alloys. Various heat treatment processes like normalizing, annealing, stress relieving, solution annealing, hardening, tempering and aging are described. Parameters for heat treatment of different steel grades are listed. The document also covers thermocouples, recorders, furnace layout and calibration procedures for heat treatment furnaces.
The document discusses various welding defects that can be visually detected, including cracks, lack of solid metal, lack of fusion, lack of smoothly blended surfaces, and miscellaneous defects. It provides details on different types of each defect, their causes, and methods for prevention. It also discusses welding repairs, noting that repairs require authorization and testing to ensure defects have been fully removed before performing the repair weld.
This document provides an introduction to CSWIP 3.1 welding inspection standards. It defines key welding terms like joints, welds, and weld preparations. It describes the responsibilities of welding inspectors to ensure safety and quality before, during, and after welding operations. The document also summarizes different types of welding imperfections and mechanical tests used by inspectors, including hardness testing, tensile testing, and bend testing specimens under a macroscope.
This document defines welding codes, standards, and welding procedures. It discusses that a standard is a collection of documents containing codes, specifications, recommended practices, classifications, and guidelines that have been prepared by an institution or organization and approved according to existing procedures. A code is a standard that contains conditions and requirements related to a particular subject and indicates that the procedures used comply with the requirements. A specification is a standard that contains detailed and accurate technical requirements for materials, products, systems or services. It provides examples of welding codes from various organizations and discusses the essential variables and requirements for qualifying welding procedures according to ASME and EN standards.
This document provides requirements for the selection and application of protective coatings for industrial plants and equipment. It covers scope, conflicts and deviations, references, definitions, health and safety, general requirements, coating material selection, surface preparation, coating application, inspection and testing, and approved coating systems. The document is intended to establish minimum mandatory requirements for new and existing onshore industrial facilities to properly select and apply coatings for corrosion protection.
This document provides an overview of alloying elements in cast iron and their effects. Key points:
1. Common alloying elements added to cast iron include copper, nickel, chromium, molybdenum, and vanadium. These improve properties like tensile strength, hardness, wear resistance, and creep resistance.
2. Optimal levels are around 1% copper, 1% nickel, 0.4% chromium, 0.5% molybdenum, and 0.2% vanadium. Alloy combinations can have synergistic effects.
3. Nodular irons are commonly alloyed with copper, nickel, molybdenum, and tin. Ferritic nodular
There are numerous welding processes including arc welding, electron beam welding,
friction welding, laser welding, and resistance welding. This article will concentrate on arc
welding, which is the most common technique used to join most steels. Factors affecting
weld quality will be discussed and how to avoid common weld defects will be presented.
Arc welding requires striking a low-voltage, high-current arc between an electrode and the
base metal. The intense heat generated with this arc melts the base metal and allows the
joining of two components. The characteristic of the metal that is being welded and the joint
type (i.e. groove, fillet, etc.) dictates the welding parameters and the procedure that needs to
be followed to obtain a sound weld joint.
The document provides details about the objectives and expected outcomes of a welding engineering training program (Diklat IWE) in Indonesia. The main objectives of the program are to train competent welding engineering experts who are qualified for welding coordinator positions. Upon completing the training, participants are expected to understand and perform welding engineering tasks such as understanding welding science and technologies, planning welding constructions and qualifications, inspections, analyzing problems, reviewing designs, and coordinating welding works according to professional ethics. The document then outlines the theoretical and practical modules that will be covered in the program.
The document provides guidelines for pre-heat (PH) and post-weld heat treatment (PWHT) of welds during construction activities at sites for boilers and auxiliaries. It specifies requirements for pre-heating temperature based on material thickness and type, methods for pre-heating and PWHT, temperature measurement and control during PWHT using thermocouples. The width of heat treatment band, number and location of thermocouples depends on the component being welded and treated. Proper procedure is to be followed in case of interruptions during any stage of heat treatment.
The document summarizes ASME Section VIII Division 1 code requirements for material identification, repair of material defects, Charpy impact testing of production test coupons, weld joint categories, radiographic and ultrasonic examination, welding requirements, and acceptance standards for non-destructive examination. Key points include requirements for original material markings, testing procedures that vary based on joint category and position, examination types based on joint size and material thickness, welder identification, pre-welding surface preparation, and imperfection acceptance criteria.
This document provides standards for the design and construction of concrete foundations at Saudi Aramco. It outlines requirements for soils analysis, foundation stability, concrete specifications, and the use of precast foundations. The standards are intended to ensure foundations are adequately designed for their intended use based on accepted engineering practices and industry codes. The document provides mandatory rules for soil bearing pressures, reinforcement, construction methods, and addressing potential underground interferences.
Welding procedure and welder qualification are necessary to ensure the resultant weld meets specified requirements. This involves selecting appropriate consumables and parameters, and qualifying the welder. ASME Section IX provides qualification standards for welding procedures, welders, and operators. It covers general requirements, procedure qualification, performance qualification, and standard welding procedure specifications. Various filler metals are classified by material type and usability in the F-number system to reduce the number of required qualifications.
The document discusses welding symbols according to BS 499 part 2. It provides examples of common welding symbols including types of butt welds like single-V and single-U, supplementary symbols like those indicating non-destructive testing and peripheral welds, dimension symbols showing throat thickness and leg length, multiple staggered weld elements, and other symbols like plug welds and seam welds. The document serves as a reference for interpreting welding symbols specified in BS 499 part 2.
This document provides definitions for various defects that may appear on radiographic images of welds, including:
- Excessive root penetration appears as a light irregular band within the weld image.
- Root concavity appears as dark areas along the weld center varying in density by imperfection depth.
- Incomplete filled groove appears as a dark area at the weld center with diffuse edges.
- Cracks appear as dark, fine lines that are usually diffuse or discontinuous.
Saes w-011-welding on plot ( process ) pipingabhi10apr
This document outlines welding requirements for on-plot piping at Saudi Aramco. It specifies approved welding processes, welding consumables, welding procedures, welder qualification requirements, joint details, corrosion resistant materials, technique and workmanship standards, preheat and post weld heat treatment needs, production weld hardness testing, inspection access, weld identification, inspection requirements, and repair standards. The document provides detailed requirements to ensure welding is completed according to applicable codes and standards for safety and quality.
This document provides an overview of Rahman Suwandhi's role and responsibilities as a Quality/Welding Engineer conducting inspections during offshore pipeline and platform installations. It outlines the required qualifications and certifications, describes the production and inspection workflow, and details the various inspection activities conducted, including material, welding, non-destructive testing (NDT), and painting/coating inspections. Specific areas of inspection focus are ensuring materials and welding meet requirements, using NDT methods to check weld joints, and controlling and monitoring coating quality. Relevant quality documents, codes/standards, inspection variables, and acceptance criteria are also summarized.
This document discusses welding joints and welding symbols. It describes the five major types of joints - butt, lap, tee, outside corner, and edge. It explains weld grooves, edge preparation, joint dimensions, and how metal thickness, type, welding position, and welder skill affect joint design. The document also covers the parts of a welding symbol and how to indicate weld location, type, size and other details using symbols according to welding standards.
This document specifies requirements for steel sheet used in pressure vessels. It defines 7 grades of carbon steel based on minimum tensile and yield strengths. Chemical compositions and mechanical properties are specified for each grade. Test procedures define how samples are taken and properties measured. Requirements cover ordering, dimensions, markings, inspections, certifications and other aspects of manufacturing the steel sheets according to this specification.
ASME B16.5 ASTM A105 material, it is including the chemical composition, physical properties, mechanical properties, heat treatment, hydrostatic tests, surface finish, corrosion protection, pipingpipeline.com could used to carbon steel forging flanges, it include WN flanges, blind flanges, slip on flanges, socket weld flanges, plate flanges, orifice flanges, threaded flanges, Spectacle flanges, tailor flanges.
This document outlines specifications for nine classes of carbon steel billets, blooms, slabs, and bars intended for forgings. It specifies requirements for chemical composition, mechanical properties, dimensional tolerances, freedom from defects, sampling procedures, and testing methods. The standard aims to ensure the materials meet the needs of users for various forgings applications.
This document outlines specifications for wrought carbon steel and alloy steel piping fittings. It specifies requirements for materials, manufacture, testing, and quality of fittings. Fittings must conform to standards from organizations like ASME, ASTM, MSS, and AWS. They are intended for moderate and high temperature piping and pressure vessel applications. The specification references other common material standards to ensure fittings meet mechanical integrity for safe use.
This document provides specifications for wrought carbon steel and alloy steel piping fittings intended for moderate and high temperature service. It defines the scope and standards that apply, including those for materials, manufacture, heat treatment, and quality. Fittings covered are made of seamless or welded construction per ASME and MSS standards and are intended for use in pressure piping and vessels from moderate to elevated temperatures.
This document is the Indian Standard specification for galvanized steel sheets, both plain and corrugated. It outlines the requirements, classifications, testing procedures and tolerances for galvanized steel sheets intended for general purposes like panelling and roofing. The standard specifies three classifications for galvanized plain and corrugated sheets based on the grade of raw material used. It also provides requirements for the zinc coating thickness, bend testing, coating mass determination and retests in case of failure. Dimensions and tolerances for plain sheets/coils are defined.
This document provides specifications for zinc coatings applied via hot-dip galvanizing of iron and steel products. It defines key terms, outlines ordering information requirements, and specifies materials, manufacturing processes, and properties of acceptable coatings. The coating thickness is required to meet minimum average grades in microns or mils based on the material category and steel thickness, with some allowance for individual specimens to be one grade below the minimum. Testing and inspection methods are referenced to ensure coatings meet specifications.
General Specification for Thermofoil Heater, All-Polyimide, Space ApplicationsBelilove Company-Engineers
Purpose. This specification establishes the requirements for thermofoil heaters of an all- polyimide (adhesive-less) construction for high reliability space applications. It defines the process, test verification, and inspections required by product used in space flight applications.
This document summarizes ASTM standard A516, which establishes requirements for carbon steel plates intended for use in welded pressure vessels. It specifies four grades of steel plates with different strength levels and thickness limits. The standard references other ASTM standards and specifies chemical composition ranges, heat treatment requirements, tensile properties, and optional supplementary testing requirements that can be specified by the purchaser.
Low relaxation strands are used for pre-stressed concrete as they lose stress more slowly over time compared to normal strands. This provides benefits like reduced steel and concrete usage, improved performance, and more predictable loading capabilities. Low relaxation strands have properties like less stress relaxation, higher breaking and proof loads, and better corrosion resistance. Quality requirements for strands include standards like ASTM A416 and testing frequencies specified by project specifications and quality control standards. Testing must be done by approved third parties regardless of manufacturer testing and the most stringent requirements must be followed.
This document outlines specifications for carbon steel forgings intended for piping components between -20 to 650°F where inherent notch toughness is desired but notch toughness testing is not required. It specifies requirements for materials, manufacturing, heat treatment, chemical composition, mechanical properties, inspection, rejection criteria, certification, and marking. Forgings must conform to ASTM A961/A961M and meet chemical composition limits, tensile property limits, and maximum hardness of 187HB after heat treatment if quenched and tempered.
This specification covers two grades of steel rivets and bars used to manufacture the rivets for boilers and pressure vessels. Grade A bars have a minimum yield point of 23,000 psi with no carbon content controls, while Grade B bars have a minimum yield point of 29,000 psi with a maximum carbon content of 0.28%. The specification defines chemical composition requirements, mechanical properties for bending and tensile tests, permissible variations in dimensions for rivets and bars, inspection methods, certification processes, and other testing details.
This document outlines specifications for steel castings made of austenitic manganese steel and alloy modifications. It specifies the chemical composition requirements, heat treatment processes, permissible repairs by welding, and optional supplementary testing requirements such as bend tests. The standard is intended to ensure castings meet requirements for toughness, ductility and other properties by specifying allowed chemical compositions and procedures for processing the material.
B16 c360 free-cutting brass rod, bar and shapes for use in screw machines1Yirlany Mesén Mejías
This document is an ASTM specification for free-cutting brass rod, bar and shapes. It establishes requirements for material composition, mechanical properties, dimensions, ordering information, and other testing and certification requirements. The material is Copper Alloy UNS No. C36000, containing 60-63% copper, 2.5-3.7% lead, and the remainder zinc. Requirements include tensile strength, yield strength, elongation, hardness limits that vary based on shape and size. The specification references other ASTM standards and provides details for ordering, inspection, and certification to ensure products meet standards.
This document provides specifications for steel hex cap screws, bolts, and studs with minimum tensile strengths of 120 ksi, 105 ksi, and 90 ksi. It specifies requirements for materials, manufacture, dimensions, mechanical properties, ordering information, and protective coatings. Key requirements include heat treatment involving quenching and tempering, chemical composition limits, hardness testing between Rockwell C 56-63, and tensile testing to specified proof loads. The standard covers hex cap screws, bolts, and studs in diameters from 1/4 to 3 inches for general engineering applications.
A111 99a(2014) standard specification for zinc-coated (galvanized) “iron” tel...Shakerqaidi
This document specifies requirements for zinc-coated iron telephone and telegraph line wire. It defines three classes (A, B, C) of zinc coatings with minimum weight requirements. The wire must meet standards for adherence, breaking strength, elongation, ductility, resistivity, size variations, workmanship and visual appearance. Sampling and testing procedures are provided to ensure specifications are met.
This document is the ASTM standard specification for carbon structural steel. It covers the chemical composition, mechanical properties, and testing requirements for carbon steel plates, shapes, and bars used in bridges, buildings, and other structural applications. Key points include:
- It specifies the chemical composition limits for carbon as well as other elements like manganese, phosphorus, and sulfur.
- The steel must meet minimum tensile strength properties when tested according to Section 8.
- It provides requirements for appurtenant materials like bolts, nuts, and castings that are used with the structural steel.
- Supplementary requirements for additional testing can be specified by the purchaser if needed for the intended use.
This document provides specifications for carbon steel forgings used in piping applications. It begins with an overview of the standard and its scope, which covers forged carbon steel components for piping systems like flanges, fittings and valves. It then references other relevant standards and provides requirements for ordering, chemistry, mechanical properties, heat treatment, testing, repair and other considerations. Key points covered include chemical composition limits, required tensile and hardness properties, conditions where heat treatment is mandatory, testing procedures, and allowances for repair welding with purchaser approval.
Saes w-016-welding special corrosion materialsabhi10apr
This document provides welding requirements for special corrosion-resistant materials used in severe corrosion and high temperature applications. It specifies that welding procedures must be qualified according to ASME standards and additional Saudi Aramco requirements. For high temperature applications, ferrite content must be measured and controlled between 3-10 FN. For corrosive services, gas tungsten arc welding is required for certain applications and filler metal selection, joint design, inspection, and other criteria are specified. Additional requirements are outlined for welding duplex stainless steels, including controlling ferrite content, corrosion testing, impact testing, hardness testing, and other variables.
This document outlines various types of tests conducted on materials, including chemical, mechanical, ultrasonic, and galvanization tests. It describes the procedures for tensile, impact, temperature, and ultrasonic tests. Requirements for retests are provided in case of unsatisfactory initial test results. Finally, the document specifies test methods for visual inspection, adhesion, uniformity, and mass of zinc coating for galvanization tests.
Testing Report for Material made by Costa Ricavivian zheng
El informe resume los resultados de las pruebas de caracterización de aleación y tracción realizadas a 6 muestras de acero estructural para una empresa. La caracterización de aleación mediante espectrometría encontró que las muestras de tornillo, placa 1 y tubo coinciden con un acero ASTM-A572 Gr50, mientras que las muestras de placa 2, angular y placa soldada coinciden con un acero ASTM-A829 pero con variaciones en los porcentajes químicos. La prueba de tracción mostró que todas las m
Henan Dingli Pole&Tower CO.,LTD is a large manufacturer of transmission line towers, substation steel frames, and electrified railway catenary poles located in Zhengzhou City, Henan Province, China. The company has over 40 years of production experience and supplies products domestically to over 20 provinces as well as exporting internationally. It has a 300,000 square meter facility with advanced production equipment and quality management systems. Henan Dingli is recognized for its research capabilities and technological innovations in power grid infrastructure products.
The document discusses the benefits of exercise for mental health. Regular physical activity can help reduce anxiety and depression and improve mood and cognitive function. Exercise causes chemical changes in the brain that may help protect against mental illness and improve symptoms for those who already suffer from conditions like depression and anxiety.
Henan Dingli is a Chinese company that has been manufacturing steel towers, concrete poles, and related power equipment for 65 years. It has an annual business turnover of $130 million and employs about 1,000 staff. The company has expanded over time through establishing new subsidiaries focused on survey and design, power equipment packages, and installation work. Henan Dingli has significant international experience, having supplied over 20,000 tons of towers and poles to over a dozen countries in Africa, Asia, Europe, and South America. It maintains certification for its products and manufacturing capabilities.
Dingli has been producing concrete poles for 50 years and now has over 4 million poles produced. It has 5 factories in China and 1 each in Cambodia, Senegal, and Ethiopia (under construction). Dingli uses advanced production processes like automated welding systems and computer-controlled centrifugal molding to improve efficiency. It offers customers turnkey production lines, training, and joint investments. Dingli invites audiences to visit its factories to learn more.
The document discusses the benefits of exercise for mental health. Regular physical activity can help reduce anxiety and depression and improve mood and cognitive functioning. Exercise causes chemical changes in the brain that may help boost feelings of calmness, happiness and focus.
1. Page 1 of 9
Ref. No: SCC2015-1714A-1
REPORT
ASTM A36-A36M:2014
Standard Specification for Carbon Structural Steel
ASTM A123-A123M:2013
Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel
Products
Report
Report reference No. .......................SCC2015-1714A-1
Tested by (+signature) ....................:
Reviewed by (+signature) ...............:
Approved by (+ signature) ..............:
Date of issue..................................:12th
Oct,2015
Number of pages (Report)..............9 pages
Testing laboratory
Name. ................................................: CHINA CEPREI (SICHUAN) LABORATORY.
Address .............................................: No.45 Wenming Dong Road Longquanyi Chengdu 610100 P. R.China
Testing location .................................: Same as above
Client
Name ................................................: Henan Dingli Pole & Tower Co.,Ltd.
Address .............................................: Middle of Qinhe Road,Zhengzhou City,Henan Province,China
Test specification
Standard ............................................: ASTM A36/A36:2014;ASTM A123/A123M:2013
Test procedure .................................: ASTM
Procedure deviation .........................: N.A.
Non-standard test method ...............: N.A.
Test report form/blank test report
Test report form No..........................,, SCCA36
TRF modified by................................: CHINA CEPREI (SICHUAN)
LABORATRY Master TRF ..............: PS_INFO2-ELS.MESREPORTSCCA
Copyright blank test report................: This report is based on a blank test report prepared by CEPREISC
using information obtained from the TRF originator.
2. Page 2 of 9
Ref. No: SCC2015-1714A-1
Test item
Description ................................: Steel & tower welding parts
Trademark..................................: /
Model and/or type reference.......: 63*63*5,Q345
Manufacturer..............................: Henan Dingli Pole & Tower Co.,Ltd
Rating(s)....................................../
Equipment mobility.......................: Stationary appliance
Operating condition ......................: Continuous
Tested for IT power systems ........: No IT
Mass of equipment (kg).................. /
Testing
Date of receipt of test item..........09th Sep,2015
Date(s) of performance of test...... 09th
Sep,2015~12th
Oct,2015
Test case verdicts
Test case does not apply to the test object.............. : N/A (Not Applicable)
Test item does meet the requirement ......................: P (Pass)
Test item does not meet the requirement ................: F (Fail)
General remarks
This test report shall not be reproduced except in full without the written approval of the testing laboratory.
The test results presented in this report relate only to the object tested.
"(see remark #)" refers to a remark appended to the report.
"(see appended table)" refers to a table appended to the report.
Throughout this report a comma is used as the decimal separator.
Brief description of the tested sample(s):
Ambient temperature:25℃ humidity:55%
Complete test was conducted on steel 63.*63*5,tower welding parts Q345:16*691,12*479,10*80,10*406
are series products.
Remarks: N/A
3. No: SCC2015-1714A-1
Clause Requirement-Test Result-Remark Verdict
Page 3 of 9
ASTM A36-A36M-2014
5 Bearing Plates -
5.1 Unless otherwise specified, plates used as bearing
plates for bridges shall be subjected to
mechanical tests and shall conform to the tensile
requirements of Section 8.
-
5.2 Unless otherwise specified, mechanical tests shall
not be required for plates over 11⁄2 in. [40 mm] in
thickness used as bearing plates in structures
other than bridges, subject to the requirement that
they shall contain 0.20 to 0.33 % carbon by heat
analysis, that the chemical composition shall
conform to the requirements ofTable 3 in
phosphorus and sulfur content,and that a
sufficient discard shall be made to secure sound
plates.
-
6 Materials and Manufacture -
6.1 The steel shall be killed P
7 Chemical Composition
7.1 The heat analysis shall conform to the
requirements prescribed in Table 3, except as
specified in 5.2.
P
7.2 The steel shall conform on product analysis to the
requirements prescribed in Table 3, subject to the
product analysis tolerances in Specification
A6/A6M.
C:≤0.25
Si≤0.40
Mn:≤060
P≤0.04
S:≤0.05
P
8 Tension Test -
8.1 The material as represented by the test specimen,
except as specified in 5.2 and 8.2, shall conform
to the requirements as to the tensile properties
prescribed in Table 2.
Comply with requirement P
8.2 Shapes less than 1 in.2 [645 mm2] in cross
section and bars, other than flats, less than 1⁄2 in.
[12.5 mm] in thickness or diameter need not be
subjected to tension tests by the manufacturer,
provided that the chemical composition used is
appropriate for obtaining the tensile properties in
Table 2.
Comply with requirement P
5. No: SCC2015-1714A-1
Clause Requirement-Test Result-Remark Verdict
Page 5 of 9
ASTM A123-A123M-2013
6 Coating Properties -
6.1 Coating Thickness -
Coating Thickness—The average thickness of
coating for all specimens tested shall conform to
the requirements of Table 1 for the categories and
thicknesses of the material being galvanized.
Minimum average thickness of coating for any
individual specimen is one coating grade less
than that required in Table 1. Where products
consisting of various material thicknesses or
categories are galvanized, the coating thickness
grades for each thickness range and material
category of material shall be as shown in Table 1.
In the case of orders in SI units, the values in
Table 1, shall be applicable as metric units in
micrometres. In the case of orders in inch-pound
units,the measured value shall be converted to
coating grade units by the use of Table 2. The
specification of coating thicknesses heavier than
those required by Table 1 shall be subject to
mutual agreement between the galvanizer and the
purchaser.(Fig. 2 is a graphic representation of
the sampling and specimen delineation steps, and
Fig. 3 is a graphic representation of the coating
thickness inspection steps.)
6.1.1 For articles whose surface area is greater than 160
in.2[100 000 mm2] (multi-specimen articles),
each test article in the sample must meet the
appropriate minimum average coating thickness
grade requirements of Table 1, and each
specimen coating thickness grade comprising that
overall average for each test article shall average
not less than one coating grade below that
required in Table 1.
-
6.1.2 For articles whose surface area is equal to or less
than 160 in.2 [100 000 mm2] (single-specimen
articles), the average of all test articles in the
sample must meet the appropriate minimum
average coating thickness grade requirements of
Table 1, and for each test article, its specimen
coating thickness shall be not less than one
Steel :86μm
tower welding parts:94μm
P
6. No: SCC2015-1714A-1
Clause Requirement-Test Result-Remark Verdict
Page 6 of 9
coating grade below that required in Table 1.
6.1.3 No individual measurement, or cluster of
measurements at the same general location, on a
test specimen shall be cause for rejection under
the coating thickness requirements of this
specification provided that when those
measurements are averaged with the other
dispersed measurements to determine the
specimen coating thickness grade for that
specimen, the requirements of 6.1.1 or 6.1.2, as
appropriate are met.
-
6.2 Finish P
The coating shall be continuous (except as
provided below), and as reasonably smooth and
uniform in thickness as the weight, size, shape of
the item, and necessary handling of the item
during the dipping and draining operations at the
galvanizing kettle will permit. Except for local
excess coating thickness which would interfere
with the use of the product, or make it dangerous
to handle (edge tears or spikes),rejection for
nonuniform coating shall be made only for
plainly visible excess coating not related to
design factors such as holes, joints, or special
drainage problems (see Note 6).
6.2.1 Each area subject to renovation shall be 1 in. [25
mm]or less in its narrowest dimension.
P
6.2.2 The total area subject to renovation on each
article shall be no more than 1⁄2 of 1 % of the
accessible surface area to be coated on that
article, or 36 in.2 per short ton [256 cm2 per
metric ton] of piece weight, whichever is less.
P
6.2.3 The thickness of renovation shall be that required
by the thickness grade for the appropriate
material category and thickness range in Table 1
in accordance with the requirements of 6.1,
except that for renovation using zinc paints, the
thickness of renovation shall be 50 % higher than
that required by Table 1, but not greater than 4.0
mils.
P
6.2.4 When areas requiring renovation exceed the
criteria previously provided, or are inaccessible
for repair, the coating shall be rejected.
-
7. No: SCC2015-1714A-1
Clause Requirement-Test Result-Remark Verdict
Page 7 of 9
6.3 Threaded Components in Assemblies P
The zinc coating on external threads shall not be
subjected to a cutting, rolling,or finishing tool
operation, unless specifically authorized by the
purchaser. Internal threads are not prohibited
from being tapped or retapped after galvanizing.
Coatings shall conform to the requirements of
Specification A153/A153M.
6.4 Appearance P
Upon shipment from the galvanizing facility,
galvanized articles shall be free from uncoated
areas,blisters, flux deposits, and gross dross
inclusions. Lumps,projections, globules, or heavy
deposits of zinc which will interfere with the
intended use of the material will not be permitted.
Plain holes of 1⁄2-in. [12.5-mm] diameter or more
shall be clean and reasonably free from excess
zinc. Marks in the zinc coating caused by tongs or
other items used in handling the article during the
galvanizing operation shall not be cause for
rejection unless such marks have exposed the
base metal and the bare metal areas exceed
allowable maximums from 6.2.1 and 6.2.2. The
pieces shall be handled so that after galvanizing
they will not freeze together on cooling.
6.5 Adherence P
The zinc coating shall withstand handling
consistent with the nature and thickness of the
coating and the normal use of the article, without
peeling or flaking.
7 Sampling -
8 Test Methods -
9 Inspection, Rejection, and Retest
9. No: SCC2015-1714A-1
Page 9 of 9
Notice
1. This test report shall be invalidation without the cachet of the
testing laboratory.
2. This copied report shall be invalidation without sealed the cachet of the
testing laboratory.
3. This report shall be invalidation without tester signature.
4. This altered report shall be invalidation.
5. Client shall put forward demurrer within 15 days after received report.
The testing laboratory shall refuse disposal if exceeded the time limit.
6.The test results presented in this report re