This document describes an industrial automation project that uses a touchscreen and PC to control loads, appliances, and other necessary equipment. The PC interfaces with a microcontroller via RS-232 to control appliances and motor speed. The touchscreen is used to control gates. The project aims to provide remote monitoring and control of industrial processes through a PC and touchscreen interface for improved efficiency.

1. A A PROJECT ON
INDUSTRIAL AUTOMATION SYSTEM

2. AN INDUSTRIAL AUTOMATION CONTROL BY USING
TOUCHSCREEN& PC.
Under the Guidance of : prof:-Snigdha sarangi
Submitted by :
Satya narayan rout
B.Tech in EEE
The Techno School, Bhubaneswar
Project Title

3. ABSTARCT
The main objective of the project is to control the loads,
appliances & everything which is necessary for the Industries.
The controllation is done through pc & touch screen. Here
the pc is interfaced with the microcontroller through RS-232
protocol for controlling the appliances & the speed of the load
(i.e. motor).And the touch screen is used for controlling the
gate .
The main objective of the project is to control the loads,
appliances & everything which is necessary for the Industries.
The controllation is done through RFID & touch screen.

4. PROJECT BLOCK DIAGRAM

5. 1-TRANSFORMER (230
– 12 V AC)
2-VOLTAGE
REGULATOR (LM
7805)
3.RECTIFIER
4.FILTER
5.MICROCONTROLLER
6.TOUCHSCREEN
7.PUSH BUTTON
8.1N4007 diode
9. LED (any colour)
10.RESISTOR
11.CAPACITOR (both
Electrolyte & ceramic)
HARDWARE COMPONENTS
12.MAX232 ic
13.TEMP. SENSOR (lm35)
14.OLLER (ATMEGA16)
15.MC-2TE (Ic)
16.MOC ic
17.BT-136(TRIAC)
18.Pcb
19.Potentio meter
20.Digital display
21.Connecting wires

6. POWER SUPPLY
Center tapped Transformer
12-0-12 volt
5V
DC
12V step down
transformer
Filter(470µf)
5volt RegulatorFull wave Bridge rectifier

7. MICROCONTROLLER
 It is a smaller computer
 Has on-chip RAM, ROM, I/O
ports...
RAM ROM
I/O
Port
Timer
Serial
COM
Port Atmega 16A
Microcontroller
CPU
A single chipInner parts

8. INTERNAL STRUCTURE OF A MICRO
CONTROLLER-ATMEGA 16
CPU
On-chip
RAM
On-chip
ROM for
program
code
4 I/O Ports
Timer 0
Serial
Port
OSC
Interrup
t
Control
External interrupts
Timer 1
Timer/Counter
Bus
Control
TxD RxDP0 P1 P2 P3
Address/Data
Counter
Inputs

9. Features of ATMEGA 16
 Compatible with MCS®-51 Products
 8K Bytes of In-System Programmable (ISP) Flash Memory
 Endurance: 10,000 Write/Erase Cycles
 4.0V to 5.5V Operating Range
 Fully Static Operation: 0 Hz to 33 MHz
 256 x 8- High-performance, Low-power AVR® 8-bit Microcontroller
 • Advanced RISC Architecture
 – 131 Powerful Instructions – Most Single-clock Cycle Execution
 – 32 x 8 General Purpose Working Registers
 – Fully Static Operation
 – Up to 16 MIPS Throughput at 16 MHz
 – On-chip 2-cycle Multiplier
 • High Endurance Non-volatile Memory segments
 – 16K Bytes of In-System Self-programmable Flash program
 memory
 – 512 Bytes EEPROM
 – 1K Byte Internal SRAM
 – Write/Erase Cycles: 10,000 Flash/100,000 EEPROM bit Internal RAM

10. Pin Description of ATMEGA16

11. Working of Project
-The working principle of the project is to contoll the industrial load
i.e,induction motor or any ac load .
- Here the controlling the ac source means contolling the voltage,for
controlling the volt needs appropriate programming in microcontroller.
-First the output of the rectifier means pulsating DC is given to
another opto isolator name MC2TE,the difference between the two
opto isolator is MOC3011 has a photothyristor which is used to controll
AC load but MC2TE has a phototransistor which is used to calculate the
pulse .
-The main use of MC2TE to give zero crossing point of pulsating DC.The
output of MC2TE is given to the interrupt pin of microcontroller.
-Dc voltage is given to the voltage regulator IC to convert 12vdc to 5v
dc which is use for giving the supply to the microcontroller.

12. Soft ware Requirements
 Keil an ARM Company makes C compilers, macro assemblers, real-
time kernels, debuggers, simulators, integrated environments,
evaluation boards, and emulators for ARM7/ARM9/Cortex-M3,
XC16x/C16x/ST10, 251, and 8051 MCU families.
 Compilers are programs used to convert a High Level Language to
object code. Desktop compilers produce an output object code for the
underlying microprocessor, but not for other microprocessors.

13.  i.e the programs written in one of the HLL like ‘C’ will compile
the code to run on the system for a particular processor like x86
(underlying microprocessor in the computer).
 For example compilers for Dos platform is different from the
Compilers for Unix platform So if one wants to define a compiler
then compiler is a program that translates source code into object
code.

14. Applications
 power generation,
 oil refining,
 chemicals,
 steel mills,
 plastics,
 cement plants,
 fertilizer plants,
 pulp and
 paper mills,
 automobile and truck assembly,
 aircraft production,
 glass manufacturing,
 natural gas separation plants, food and beverage processing,
 canning and bottling and manufacture of various kinds of parts

15. Advantages
 Increased throughput or productivity.
 Improved quality or increased
predictability of quality.
 Improved robustness (consistency), of
processes or product.
 Increased consistency of output.
 Reduced direct human labor costs and
expenses.

16. Future scope
 Industrial automation can and will generate explosive
growth with technology related to new inflection points:
nanotechnology and nanoscale assembly systems;
MEMS and nanotech sensors (tiny, low-power, low-cost
sensors)
 which can measure everything and anything; and the
pervasive Internet, machine to machine (M2M)
networking.
 Real-time systems will give way to complex adaptive
systems and multi-processing. The future belongs to
nanotech, wireless everything, and complex adaptive
systems.

17. Conclusion
 In This project we are conclude that ,the all
controlling device are controlled through
touchpad & computer very easy & quick.
 The speed control is very fine & if the room
temp rise or above the 44 degree centt the
heat sensor can sense & buzzer is beep
soundddddd……………..