This document provides information about citric acid production. It discusses that citric acid is a weak organic acid found in citrus fruits. Citric acid is produced through a fermentation process using Aspergillus Niger fungus and beet molasses as the carbon source. The global demand for citric acid has been increasing around 3.5-4% annually due to its wide use in beverages, food, pharmaceuticals and other industries. The presentation outlines the key steps in citric acid production which include fermentation, biomass removal, liquid-liquid extraction, crystallization and final packaging.
I made this ppt file during my 2nd presentation of university life.
A simple overview on citric acid fermentation and future perspectives are included with references.
Generally, organic acids are produced commercially either by chemical synthesis or fermentation. ... All organic acids of tricarboxylic acid cycle can be produced in high yields in microbiological processes. Among fermentation processes, the production of organic acids is dominated by submerged fermentation.
I made this ppt file during my 2nd presentation of university life.
A simple overview on citric acid fermentation and future perspectives are included with references.
Generally, organic acids are produced commercially either by chemical synthesis or fermentation. ... All organic acids of tricarboxylic acid cycle can be produced in high yields in microbiological processes. Among fermentation processes, the production of organic acids is dominated by submerged fermentation.
Citric acid is a weak organic acid found in citrus fruits. Fermentation with molasses and other sugar sources can be either surface or submerged or solid state conditions.
It is an intermediate in the metabolism of carbohydrates occuring in many fruits such as limes & lemons.
These are obtained by fermentation of crude sugar or corn sugar.
Formulae: C6H8O7
Citric acid found as natural constituent of a variety of fruits.
It was first isolated in lemon juice by Sheele in 1784.
Chemical synthesis of citric acid is also possible.
It can also be produced by yeast and bacteria in shorter period of time.
Today most of citric acid is produced from fungal fermentation because this process is most competitive and economic.
Test Organism: First time in 1917 Curie used Aspergillus Niger, a fungus which is the organism of choice even today.Advantages:# it is an efficient strain.# it can utilize cheaper raw material.# it gives consistent and high yield.# easy to handle.
1): The Surface Culture Method:
In this sterile nutrient medium containing sugar is allowed to flow into trays.
The medium is then inoculated with spores of A.niger.
Conditions: temp. = 28c to 30c
relative humidity: 40% to 60%
time period = 8 to 12 days.
After the completion of fermentation the fermented liquid is drained off & further processed for recovery of citric acid.
2): SUBMERGED FERMENTATION METHOD: it involves a growth and production stage.3): SOLID STATE FERMENTATION METHOD:The medium is first impregnated on porous solid material such as sugarcane, potato etc. And then sterilize it after that fungal spores are introduced in it.Conditions: temp. = 25 to 30Ctime period = 6 to 7 days Glucose + A.niger Citric Acid
Media: The basal media with following composition is normally used for production of citric acid by A.niger
Inoculum development: Fungal strains are maintained on standard media & the inoculum is either the pregrown mycelia.Spores inoculum is prepared freshly as suspension in water with or without tween 80.Aeration: Citric acid fermentation is aerobic fermentation. It can be ensured through surface cultivation , submerged aeration and shake culture.Incubation Period: A shorter incubation period of 4-5 days is adequate for submerged fermentation but surface culture method requires 7-10 days. Under solid state fermantation a period of 6-7 days is considered.
Rancidification is the process of complete or incomplete oxidation or hydrolysis of fats and oils when exposed to air, light, or moisture or by bacterial action, resulting in unpleasant taste and odor. Specifically, it is the hydrolysis or autoxidation of fats into short-chain aldehydes and ketones, which are objectionable in taste and odor. When these processes occur in food, undesirable odors and flavors can result.
PRODUCTION OF ACETIC ACID FROM MOLASSES BY FERMENTATION PROCESSIJARIIE JOURNAL
Acetic acid also called ethanoic acid is organic compound. Acetic acid produced via fermentation. Its pathway is
conversion of glucose to ethanol and ethanol to acetic acid. In first step, Saccaromyces cerevesiae (yeast) converts
fermentable sugar of molasses into ethanol and carbon dioxide. In second step, acetobacter aceti (acetic acid
bacteria) converts ethanol into acetic acid and water. After completing process, the separation of product is carried
out via centrifugation. Mixture of acetic acid and water is separated by distillation.
In this report, details regarding cultures (micro-organism) have been used for the process is discussed. In practical
laboratory work, ethanol fermentation and acetic acid fermentation have been carried out and it’s optimum
parameters (pH, temperature, sugar concentration, and ethanol concentration) have been decided, which is
discussed in detail. The kinetic study also have been done is mentioned.
Key words: Saccaromyces cerevesiae, acetobacter aceti, micro-organism, fermentable sugar
LMC's New Service: Benchmarking costs of starches syrups and ethanol; Forecas...Sara Girardello
For agro-processors of carbohydrates, a critical question is: How do my operations stack up against my competitors’? For companies looking to make a new investment: Do the financials look attractive?
LMC’s new service, Benchmarking Costs of Starches, Syrups & Ethanol, answers these questions and helps guide investors’ decision-making.
Citric acid is a weak organic acid found in citrus fruits. Fermentation with molasses and other sugar sources can be either surface or submerged or solid state conditions.
It is an intermediate in the metabolism of carbohydrates occuring in many fruits such as limes & lemons.
These are obtained by fermentation of crude sugar or corn sugar.
Formulae: C6H8O7
Citric acid found as natural constituent of a variety of fruits.
It was first isolated in lemon juice by Sheele in 1784.
Chemical synthesis of citric acid is also possible.
It can also be produced by yeast and bacteria in shorter period of time.
Today most of citric acid is produced from fungal fermentation because this process is most competitive and economic.
Test Organism: First time in 1917 Curie used Aspergillus Niger, a fungus which is the organism of choice even today.Advantages:# it is an efficient strain.# it can utilize cheaper raw material.# it gives consistent and high yield.# easy to handle.
1): The Surface Culture Method:
In this sterile nutrient medium containing sugar is allowed to flow into trays.
The medium is then inoculated with spores of A.niger.
Conditions: temp. = 28c to 30c
relative humidity: 40% to 60%
time period = 8 to 12 days.
After the completion of fermentation the fermented liquid is drained off & further processed for recovery of citric acid.
2): SUBMERGED FERMENTATION METHOD: it involves a growth and production stage.3): SOLID STATE FERMENTATION METHOD:The medium is first impregnated on porous solid material such as sugarcane, potato etc. And then sterilize it after that fungal spores are introduced in it.Conditions: temp. = 25 to 30Ctime period = 6 to 7 days Glucose + A.niger Citric Acid
Media: The basal media with following composition is normally used for production of citric acid by A.niger
Inoculum development: Fungal strains are maintained on standard media & the inoculum is either the pregrown mycelia.Spores inoculum is prepared freshly as suspension in water with or without tween 80.Aeration: Citric acid fermentation is aerobic fermentation. It can be ensured through surface cultivation , submerged aeration and shake culture.Incubation Period: A shorter incubation period of 4-5 days is adequate for submerged fermentation but surface culture method requires 7-10 days. Under solid state fermantation a period of 6-7 days is considered.
Rancidification is the process of complete or incomplete oxidation or hydrolysis of fats and oils when exposed to air, light, or moisture or by bacterial action, resulting in unpleasant taste and odor. Specifically, it is the hydrolysis or autoxidation of fats into short-chain aldehydes and ketones, which are objectionable in taste and odor. When these processes occur in food, undesirable odors and flavors can result.
PRODUCTION OF ACETIC ACID FROM MOLASSES BY FERMENTATION PROCESSIJARIIE JOURNAL
Acetic acid also called ethanoic acid is organic compound. Acetic acid produced via fermentation. Its pathway is
conversion of glucose to ethanol and ethanol to acetic acid. In first step, Saccaromyces cerevesiae (yeast) converts
fermentable sugar of molasses into ethanol and carbon dioxide. In second step, acetobacter aceti (acetic acid
bacteria) converts ethanol into acetic acid and water. After completing process, the separation of product is carried
out via centrifugation. Mixture of acetic acid and water is separated by distillation.
In this report, details regarding cultures (micro-organism) have been used for the process is discussed. In practical
laboratory work, ethanol fermentation and acetic acid fermentation have been carried out and it’s optimum
parameters (pH, temperature, sugar concentration, and ethanol concentration) have been decided, which is
discussed in detail. The kinetic study also have been done is mentioned.
Key words: Saccaromyces cerevesiae, acetobacter aceti, micro-organism, fermentable sugar
LMC's New Service: Benchmarking costs of starches syrups and ethanol; Forecas...Sara Girardello
For agro-processors of carbohydrates, a critical question is: How do my operations stack up against my competitors’? For companies looking to make a new investment: Do the financials look attractive?
LMC’s new service, Benchmarking Costs of Starches, Syrups & Ethanol, answers these questions and helps guide investors’ decision-making.
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introduction: Citric acid (C6H8O7) is a weak organic tricarboxylic acid found in citrus fruits (lemons, oranges, grapes, tomatoes, beets etc.)
Citric acid known as an intermediate of kreb's cycle, and hence present in all living organisms.
Citric acid is produced by three method fermentation, chemical synthesis and extraction from citrus fruits.
In 1782, Carl Wilhelm Scheele first obtained citric acid from lemon juice, but in 1923 Pfizer began operating a fermentation based process in the USA.
Uses: Used as flavoring agent in food industries.
Used in chemical industries (as an antifoam agent).
In pharmaceuticals industries (as Tri-sodium citrate as blood preservative).
In detergent industries (as strong cleaning agent).
As chelating and sequestering agent.
In production of carbonated beverages.
Used as antioxidant in frozen fruits and vegetables.
Various cosmetic product like lotion, shampoos, creams, and toothpaste.
Biosynthesis: The metabolic pathway involved in citric acid biosynthesis the TCA cycle or the Krebs cycle.
In TCA cycle critic acid is a intermediate product, glucose is predominant source of carbon for acid production.
In glycolysis glucose is converted in 2 molecules of pyruvate. Pyruvate form Acetyl CoA and Oxaloacetate which finally convert in citrate.
Citrate synthase is a regulatory enzyme for production of citric acid because the activity of this enzyme increases at the time of acid production, while activity of other enzymes that degrade the citrate are reduced.
Pyruvate dehydrogenase is also a key enzyme that converts pyruvate to oxaloacetate in citrate production.
type of fermentation: There are two types of fermentation:
Surface fermentation - Characterized by growing microorganisms as a layer or film on a surface in contact nutrient medium, which may be solid or liquid.
Submerged fermentation – In this process microorganisms are throughout the nutrient medium.
Glutamic acid, a key amino acid with diverse industrial applications, is primarily produced via microbial fermentation, particularly using strains of *Corynebacterium glutamicum* and *Bacillus subtilis*. These microorganisms are adept at synthesizing glutamic acid through various metabolic pathways, with glucose or other carbon sources serving as substrates. The fermentation process involves optimizing growth conditions such as pH, temperature, and nutrient availability to maximize yield. Glutamic acid production can be further enhanced through genetic engineering to improve strain productivity and tolerance to environmental stresses. The versatile nature of glutamic acid makes it a valuable component in food additives, pharmaceuticals, and biodegradable polymers, emphasizing the importance of efficient and sustainable production methods.
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2. INTRODUCTION
• Citric acid
– Citric acid is a week organic acid found in citrus fruits
– Molecular formula is C6H8O7 and belongs to the carboxylic acids
groups
– Stronger acid compared to other typical carboxylic acid .Produced by
fermentation and suitable pH is around 3-6
• Application In Industry
–
–
–
–
–
Beverages
Food
Pharmaceutical
Agriculture
Metal Industry
Structural Formula of Citric Acid
3. SOURCE OF RAW MATERIALS
Beet Molasses
Aspergillus Niger
• the source of sugar for microbial
production of citric acid
• low cost and high sugar content
• low content of trace metals
• acts as carbon source of the
fermentation
• filamentous ascomycete fungus
• maintained at pH 4.5 and temperature
at 5 °C
• The best strain for citric acid
production
• Scientific classification of A.niger
Microorganism
• mycomycetes of A.niger species
can produce high yield
• consequence of incomplete
respiration
Domain
Eucaryotes
Kingdom
Fungi
Phylum
Ascomycota
Subphylum
Pezizomycotina
Class
Eurotiomycetes
Order
Eurotiales
Family
Trichocomaceae
Genus
Aspergillus
Species
A.Niger
4. DEMAND AND SUPPLY
Global Citric Acid Demand and Supply
Graph
•
3.5
•
metric tonnes (million)
3
2.5
Demand
2
Production
1.5
1
•
0.5
0
2007
2008
2009
2010
Year
2011
2012
The high demand in citric acid is the
wide usage as acidulent in food and
beverage industry.
In the 1980s, U.S.A has been the
leading country in producing citric
acid. But, in the year of 1995, the
Chinese production volume of citric
acid has surpasses that of United
States (Connor 2008) due to the
lower cost of raw materials and the
lower price of citric acid.
In the year of 2007, worldwide
annual production was
approximately 1.7 million metric
tons. According to Carlos (2006), the
production rate of citric acid has
growth of 3.5 to 4.0% per year.
20. Liquid-liquid extraction
• The extraction proses using precipitation and
dissolving technic
• First precipitation of calcium citrate
• Second dissolving of calcium citrate to
produce citric acid
• The precipitation and dissolving Blending Tank
are used in this proses