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Company presentation
2013
INTRODUCTION
• Citric acid
– Citric acid is a week organic acid found in citrus fruits
– Molecular formula is C6H8O7 and belongs to the carboxylic acids
groups
– Stronger acid compared to other typical carboxylic acid .Produced by
fermentation and suitable pH is around 3-6

• Application In Industry
–
–
–
–
–

Beverages
Food
Pharmaceutical
Agriculture
Metal Industry

Structural Formula of Citric Acid
SOURCE OF RAW MATERIALS
Beet Molasses

Aspergillus Niger

• the source of sugar for microbial
production of citric acid
• low cost and high sugar content
• low content of trace metals
• acts as carbon source of the
fermentation

• filamentous ascomycete fungus
• maintained at pH 4.5 and temperature
at 5 °C
• The best strain for citric acid
production
• Scientific classification of A.niger

Microorganism
• mycomycetes of A.niger species
can produce high yield
• consequence of incomplete
respiration

Domain

Eucaryotes

Kingdom

Fungi

Phylum

Ascomycota

Subphylum

Pezizomycotina

Class

Eurotiomycetes

Order

Eurotiales

Family

Trichocomaceae

Genus

Aspergillus

Species

A.Niger
DEMAND AND SUPPLY
Global Citric Acid Demand and Supply
Graph

•
3.5

•

metric tonnes (million)

3
2.5
Demand

2

Production

1.5
1

•

0.5
0
2007

2008

2009

2010
Year

2011

2012

The high demand in citric acid is the
wide usage as acidulent in food and
beverage industry.
In the 1980s, U.S.A has been the
leading country in producing citric
acid. But, in the year of 1995, the
Chinese production volume of citric
acid has surpasses that of United
States (Connor 2008) due to the
lower cost of raw materials and the
lower price of citric acid.
In the year of 2007, worldwide
annual production was
approximately 1.7 million metric
tons. According to Carlos (2006), the
production rate of citric acid has
growth of 3.5 to 4.0% per year.
Egypt market
Citric acid
30000
25000

20000
15000

tons

10000
5000
0
2008

2009

2010

2011

• The Egyptian market need 26000 tons in 2011
PROCESS DESCRIPTION
1.
2.
3.
4.
5.
6.

preparation of molasses
Fermentation of Citric Acid
Biomass Removal
Liquid-liquid extraction
Crystallization
Packing
preparation of molasses
• The molasses diluted in a solution
• The molasses solution sterilized
• For this proses the Heat Sterilizer will be used
preparation of molasses
preparation of molasses
Fermentation of Citric Acid
• the Aspergillus Niger inject to the fermentor
with molasses sol.
• The fermentation time take 166 hours
Fermentation of Citric Acid
Fermentation of Citric Acid
Fermentation of Citric Acid
Fermentation of Citric Acid
Fermentation of Citric Acid
Fermentation of Citric Acid
Biomass Removal
• The biomass removed by using rotary dram
vacuum filter
Biomass Removal
Liquid-liquid extraction
• The extraction proses using precipitation and
dissolving technic
• First precipitation of calcium citrate
• Second dissolving of calcium citrate to
produce citric acid
• The precipitation and dissolving Blending Tank
are used in this proses
Liquid-liquid extraction
Liquid-liquid extraction
Crystallization
• The liquid citric acid will converting to crystal
to forming the end product
• The spray dryer machine are used in this
proses
Crystallization
Packing
• The end product packing in 25 kg or 50 kg
craft bag
Packing
The end

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