ACS provides the DABOM® industrial IoT solution for smart factory applications. DABOM® integrates real-time production data through wired and wireless sensors to provide visibility of key metrics like quality, productivity and asset health. The solution includes the DABOM® application for process management, DABOM® middleware for device integration, and supports standards like ISA-95 and RAMI 4.0. ACS has over 30 years of experience and has deployed DABOM® at over 1,300 factories globally across industries like automotive, steel and electronics.
This is just a small glimpse of how we can apply IOT in a steel plant(eg. SAIL) For more in depth analysis and application consultancy ping me at
paragjyotiborah1993@gmail.com
This is just a small glimpse of how we can apply IOT in a steel plant(eg. SAIL) For more in depth analysis and application consultancy ping me at
paragjyotiborah1993@gmail.com
Standards for virtual manufacturing and factory of the future position and s...Dr Nicolas Figay
Presentation at AFNET Standardisation Days 2017 (19-20/04/2017) with presentation and contextualization of "enterprise-control system integration" international standard (ISA 95 - IEC 62264) as one of the component of Industrie 4.0
Check out this useful information on our range of Touch Panel Computers.
Product overviews and specifications included.
For more information contact us via email on info@crystal-display.com or call +44(0) 1634 327420.
RFID in PV Solar Manufacturing Industryiaitoinfotech
Government of India had come out with the new mandate guideline under JNNSM that each of the PV modules used under this mission should be attached with the RFID tags to keep its accountability,authenticity & performance measurement.RFID allows better monitoring of the PV manufacturing processes with expedient raw material flow and more effective planning and control.
VOLTRIO SOLUTIONS PVT LTD is a automation product engineering service organiz...voltriosolutions
To accelerate development of your IOT solutions and products we provide Specialized engineering services across the entire IOT development cycle from consulting, device engineering, cloud and mobility application development, data analytics, and support & maintenance.
We are having functional expertise and competency to provide standardized solutions for industrial automation and industry 4.0.
Delivering tailor-made solutions that users can simply ease into with unparalleled expertise in design engineering, factory testing and commissioning of DCS, SCDA and PLC system has created benchmark and gained expert in oil and gas, pharmaceutical industry, automotive manufacturing sector, food & beverages, petrochemical and chemical industry.
L'evoluzione M2M nell'era di Industria 4.0FaberLab
Le slide presentate da Cristina Ravaioli (Chanel Manager Inudstrial-Iot Advantech) durante il workshop "Connettere la fabbrica: le applicazioni di industria 4.0”, giovedì 12 aprile 2018, rganizzato da Faberlab il Digital Innovation Hub di Confartigianato Imprese Varese nell'ambito delle iniziative dedicate a Industria 4.0.
InSource 2017 IIoT Roadshow: Collecting and Moving DataInSource Solutions
By Pete Bayes, Advantech
In today’s world, the infrastructure provided by smart city and industrial automation systems enables continuous connectivity. The commonality shared by such systems is their association with the Internet of Things (IoT). With the inclusion of sensors and control devices, entire infrastructures can be integrated with information and communication technologies, resulting in networked and embedded devices that enable intelligent monitoring and management.
Advantech is a global leader in the embedded computing market, learn more by viewing the presentation.
PlantConnect is one of the most advanced IIoT Platforms. It has various products specific to needs, such as Remote Asset Monitoring System (PlantConnect RAMS), PlantConnect SFactory for Real Time Manufacturing Data recording, and analytics, and PlantConnect Insights a Historian, Data Management & Reporting Solution.
Role of Connectivity - IoT - Cloud in Industry 4.0Gautam Ahuja
The role of Connectivity, IoT & Cloud in Industry 4.0.
This was presented to professionals from the Manufacturing & Process industries at the CII meet on 10th October 2018@ Lonavala.
Plotting the Path to Autonomous OperationsYokogawa1
Digital transformation (DX) is becoming the journey towards autonomous operations across devices, equipment, business and process systems. The application of advanced intelligence and cognitive technologies across operations, supply chain planning / scheduling / distribution, engineering, field operations, and maintenance is enabling adaptive and dynamic responses to market changes and asset disturbances. It also enables real time self-optimization of processes. High levels of industrial autonomy require a strong automation base layer; procedure automation; use of more intelligent sensors; remote surveillance and inspection through traditional approaches and with robotics and drones; digital twins; artificial intelligence (AI), and other analytics to monitor, predict, and mitigate process and equipment failures. This presentation will provide an overview of the levels of industrial autonomy and applications. Furthermore, it will show what companies can do today and in the future to achieve autonomous operations.
Standards for virtual manufacturing and factory of the future position and s...Dr Nicolas Figay
Presentation at AFNET Standardisation Days 2017 (19-20/04/2017) with presentation and contextualization of "enterprise-control system integration" international standard (ISA 95 - IEC 62264) as one of the component of Industrie 4.0
Check out this useful information on our range of Touch Panel Computers.
Product overviews and specifications included.
For more information contact us via email on info@crystal-display.com or call +44(0) 1634 327420.
RFID in PV Solar Manufacturing Industryiaitoinfotech
Government of India had come out with the new mandate guideline under JNNSM that each of the PV modules used under this mission should be attached with the RFID tags to keep its accountability,authenticity & performance measurement.RFID allows better monitoring of the PV manufacturing processes with expedient raw material flow and more effective planning and control.
VOLTRIO SOLUTIONS PVT LTD is a automation product engineering service organiz...voltriosolutions
To accelerate development of your IOT solutions and products we provide Specialized engineering services across the entire IOT development cycle from consulting, device engineering, cloud and mobility application development, data analytics, and support & maintenance.
We are having functional expertise and competency to provide standardized solutions for industrial automation and industry 4.0.
Delivering tailor-made solutions that users can simply ease into with unparalleled expertise in design engineering, factory testing and commissioning of DCS, SCDA and PLC system has created benchmark and gained expert in oil and gas, pharmaceutical industry, automotive manufacturing sector, food & beverages, petrochemical and chemical industry.
L'evoluzione M2M nell'era di Industria 4.0FaberLab
Le slide presentate da Cristina Ravaioli (Chanel Manager Inudstrial-Iot Advantech) durante il workshop "Connettere la fabbrica: le applicazioni di industria 4.0”, giovedì 12 aprile 2018, rganizzato da Faberlab il Digital Innovation Hub di Confartigianato Imprese Varese nell'ambito delle iniziative dedicate a Industria 4.0.
InSource 2017 IIoT Roadshow: Collecting and Moving DataInSource Solutions
By Pete Bayes, Advantech
In today’s world, the infrastructure provided by smart city and industrial automation systems enables continuous connectivity. The commonality shared by such systems is their association with the Internet of Things (IoT). With the inclusion of sensors and control devices, entire infrastructures can be integrated with information and communication technologies, resulting in networked and embedded devices that enable intelligent monitoring and management.
Advantech is a global leader in the embedded computing market, learn more by viewing the presentation.
PlantConnect is one of the most advanced IIoT Platforms. It has various products specific to needs, such as Remote Asset Monitoring System (PlantConnect RAMS), PlantConnect SFactory for Real Time Manufacturing Data recording, and analytics, and PlantConnect Insights a Historian, Data Management & Reporting Solution.
Role of Connectivity - IoT - Cloud in Industry 4.0Gautam Ahuja
The role of Connectivity, IoT & Cloud in Industry 4.0.
This was presented to professionals from the Manufacturing & Process industries at the CII meet on 10th October 2018@ Lonavala.
Plotting the Path to Autonomous OperationsYokogawa1
Digital transformation (DX) is becoming the journey towards autonomous operations across devices, equipment, business and process systems. The application of advanced intelligence and cognitive technologies across operations, supply chain planning / scheduling / distribution, engineering, field operations, and maintenance is enabling adaptive and dynamic responses to market changes and asset disturbances. It also enables real time self-optimization of processes. High levels of industrial autonomy require a strong automation base layer; procedure automation; use of more intelligent sensors; remote surveillance and inspection through traditional approaches and with robotics and drones; digital twins; artificial intelligence (AI), and other analytics to monitor, predict, and mitigate process and equipment failures. This presentation will provide an overview of the levels of industrial autonomy and applications. Furthermore, it will show what companies can do today and in the future to achieve autonomous operations.
M2M in Transportation, Mining and AgricultureEurotech
Eurotech's M2M Offering for Transportation and Mobility
Rugged Devices and Solutions for Vehicles
Vertical Market Applications for Transportation, Agriculture and Mining.
WIP Throughput customer stories from Extronics AdvanceSusie Marriott
See the value that AeroScout WIP throughput solutions have brought to our industrial customers; increase scheduling accuracy, improve efficiency, and streamline production.
How OrbitalATK is Leveraging the IIoT and Visual Factory Technology to Drive ...Synchrono
Orbital ATK Aerospace Structures (ASD) is a world leader of mission-critical composite structures for the aerospace and defense industries. Learn how Orbital ATK strengthened its market position and achieved multiple rate increases by enabling the Industrial Internet of Things (IIoT) to connect their people, machines, tools and software systems. The value of this connected environment is realized through a real-time visual factory information system where anyone can drag-and-drop data from multiple sources to view and analyze information any way they want. See how Orbital ATK is able to synchronize activities and drive flow, using their visual factory to:
• Monitor real-time equipment status and OEE data
• Access the right data to provide a deeper focus to continuous improvement efforts
• Drive continuous performance improvements through Metrics for Action
Technology driving the Industrial Internet of Things is freeing data - enabling new ways to visualize information and measure for improvement. This session will provide guidance on the capabilities to have in place to create a more accessible, visual environment and will introduce a concise set of Metrics for Action that includes the specific metrics to monitor – and actions to take - to improve production flow, manage constraints, direct continuous improvement efforts and more.
Presentation Takeaways:
•A visual factory reaches and teaches across all layers of manufacturing – from Gemba walk visualizations communicating status and priorities, to pin-pointing areas for continuous improvement or alerting individuals to machines requiring preventive maintenance.
•Specific examples of how Orbital ATK is using their connected environment for continuous improvement - and further driving rate increases.
•Focus on the Metrics for Action – metrics to take instant action on to drive continuous performance improvements.
The presentation was delivered at the IndustryWeek Manufacturing & Technology Conference & Expo.
[Advantech] ADAM-3600 training kit and TaglinkMing-Hung Hseih
This is training tutorial how to use Talink configure toll for IOT gateway ADAM-3600.
Agenda
- Overview of ADAM-3600 &Demo Box Hands-On
- First Step -Build Up Your Own iRTUSystem
- Methods for Trouble Shooting
- Connecting the Dots –Upper Link Setting
Logic Building –Using SoftLogicfor Complex Logic (Demo)
ELITIA is an Internet of Things (IoT) Enterprise specializing in the most modern technologies of Mobility, Analytics, Cloud and Security and integrating Industrial Automation to the Enterprise using the power of Internet to provide Total ‘ Shop Floor to Board Room ’ Smart Manufacturing Solution.
ELITIA, with its own developed products and strategic partnerships with leading IoT companies of the world, offers a whole range of Internet of Things (IoT) Solutions for B2C and B2B customers. Fully geared to implement Industry 4.0 or Industrial Internet of Things (IIoT) solution for any Manufacturing plant, be it Discrete Manufacturing or Continuous Process manufacturing
Similar to ACS DABOM solutions (english version) (20)
스마트생산에 대한 개요와 국내외 기술동향을 소개하고, 스마트생산에 표준화의 핵심인 ISO/TC 184 Automation Systems & Integration, IEC/TC65 Industrial-process measurement, control and automation, ISO와 IEC의 동일한 참조모델 개발을 위하여 JWG 21 생성한 SEG 7 smart manufacturing 의 표준화 활동에 중심에 있는 독일에 제안한 RAMI 4.0 (Reference Architecture Model Industry 4.0)과 미국 NIST에서 제안한 SMRM (Smart Manufacturing Reference Model)의 표준화 최신활동과 내용에 대하여 설명한다.
국내에서는 스마트공장의 표준화를 위하여 산업부 국립표준원 산하 스마트제조 국가표준 코디네이터 중심으로 제조운영분과, 산업데이터분과, 상호호환성, 제조보안과 유스케이스 총 5개 분과로 구성되어 있다. 각 분과에서 수행하고 있는 국내 스마트제조 표준화 기술로드맵 및 표준화 활동 및 내용에 대하여 소개
스마트 제조는 모든 제조업의 생존 전략에 선택이 아니 필수로 인식되고 있다. MES는 생산 현장의 시시각각 변화는 생산 자원(4M1E: Man, Machine, Material, Method, Energy)을 실시간 통합과 생산정보화를 통하여 스마트제조의 기반인 공장 운영 최적화를 제공합니다.
본 강의는 스마트 제조에서 MES의 위치와 역할과 이에 필수적으로 요구되는 국제 표준화 내용 및 참조 모델, 국내외 제조 중소기업에서 산업별 적용 시 실패 및 성공 사례를 소개하고, 스마트 제조에서 MES 구축 시 필수적으로 고려할 사항에 대해 설명한다.
Field Employee Tracking System| MiTrack App| Best Employee Tracking Solution|...informapgpstrackings
Keep tabs on your field staff effortlessly with Informap Technology Centre LLC. Real-time tracking, task assignment, and smart features for efficient management. Request a live demo today!
For more details, visit us : https://informapuae.com/field-staff-tracking/
Listen to the keynote address and hear about the latest developments from Rachana Ananthakrishnan and Ian Foster who review the updates to the Globus Platform and Service, and the relevance of Globus to the scientific community as an automation platform to accelerate scientific discovery.
May Marketo Masterclass, London MUG May 22 2024.pdfAdele Miller
Can't make Adobe Summit in Vegas? No sweat because the EMEA Marketo Engage Champions are coming to London to share their Summit sessions, insights and more!
This is a MUG with a twist you don't want to miss.
First Steps with Globus Compute Multi-User EndpointsGlobus
In this presentation we will share our experiences around getting started with the Globus Compute multi-user endpoint. Working with the Pharmacology group at the University of Auckland, we have previously written an application using Globus Compute that can offload computationally expensive steps in the researcher's workflows, which they wish to manage from their familiar Windows environments, onto the NeSI (New Zealand eScience Infrastructure) cluster. Some of the challenges we have encountered were that each researcher had to set up and manage their own single-user globus compute endpoint and that the workloads had varying resource requirements (CPUs, memory and wall time) between different runs. We hope that the multi-user endpoint will help to address these challenges and share an update on our progress here.
Launch Your Streaming Platforms in MinutesRoshan Dwivedi
The claim of launching a streaming platform in minutes might be a bit of an exaggeration, but there are services that can significantly streamline the process. Here's a breakdown:
Pros of Speedy Streaming Platform Launch Services:
No coding required: These services often use drag-and-drop interfaces or pre-built templates, eliminating the need for programming knowledge.
Faster setup: Compared to building from scratch, these platforms can get you up and running much quicker.
All-in-one solutions: Many services offer features like content management systems (CMS), video players, and monetization tools, reducing the need for multiple integrations.
Things to Consider:
Limited customization: These platforms may offer less flexibility in design and functionality compared to custom-built solutions.
Scalability: As your audience grows, you might need to upgrade to a more robust platform or encounter limitations with the "quick launch" option.
Features: Carefully evaluate which features are included and if they meet your specific needs (e.g., live streaming, subscription options).
Examples of Services for Launching Streaming Platforms:
Muvi [muvi com]
Uscreen [usencreen tv]
Alternatives to Consider:
Existing Streaming platforms: Platforms like YouTube or Twitch might be suitable for basic streaming needs, though monetization options might be limited.
Custom Development: While more time-consuming, custom development offers the most control and flexibility for your platform.
Overall, launching a streaming platform in minutes might not be entirely realistic, but these services can significantly speed up the process compared to building from scratch. Carefully consider your needs and budget when choosing the best option for you.
Utilocate offers a comprehensive solution for locate ticket management by automating and streamlining the entire process. By integrating with Geospatial Information Systems (GIS), it provides accurate mapping and visualization of utility locations, enhancing decision-making and reducing the risk of errors. The system's advanced data analytics tools help identify trends, predict potential issues, and optimize resource allocation, making the locate ticket management process smarter and more efficient. Additionally, automated ticket management ensures consistency and reduces human error, while real-time notifications keep all relevant personnel informed and ready to respond promptly.
The system's ability to streamline workflows and automate ticket routing significantly reduces the time taken to process each ticket, making the process faster and more efficient. Mobile access allows field technicians to update ticket information on the go, ensuring that the latest information is always available and accelerating the locate process. Overall, Utilocate not only enhances the efficiency and accuracy of locate ticket management but also improves safety by minimizing the risk of utility damage through precise and timely locates.
Developing Distributed High-performance Computing Capabilities of an Open Sci...Globus
COVID-19 had an unprecedented impact on scientific collaboration. The pandemic and its broad response from the scientific community has forged new relationships among public health practitioners, mathematical modelers, and scientific computing specialists, while revealing critical gaps in exploiting advanced computing systems to support urgent decision making. Informed by our team’s work in applying high-performance computing in support of public health decision makers during the COVID-19 pandemic, we present how Globus technologies are enabling the development of an open science platform for robust epidemic analysis, with the goal of collaborative, secure, distributed, on-demand, and fast time-to-solution analyses to support public health.
Exploring Innovations in Data Repository Solutions - Insights from the U.S. G...Globus
The U.S. Geological Survey (USGS) has made substantial investments in meeting evolving scientific, technical, and policy driven demands on storing, managing, and delivering data. As these demands continue to grow in complexity and scale, the USGS must continue to explore innovative solutions to improve its management, curation, sharing, delivering, and preservation approaches for large-scale research data. Supporting these needs, the USGS has partnered with the University of Chicago-Globus to research and develop advanced repository components and workflows leveraging its current investment in Globus. The primary outcome of this partnership includes the development of a prototype enterprise repository, driven by USGS Data Release requirements, through exploration and implementation of the entire suite of the Globus platform offerings, including Globus Flow, Globus Auth, Globus Transfer, and Globus Search. This presentation will provide insights into this research partnership, introduce the unique requirements and challenges being addressed and provide relevant project progress.
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Recreation management software streamlines operations by automating key tasks such as scheduling, registration, and payment processing, reducing manual workload and errors. It provides centralized management of facilities, classes, and events, ensuring efficient resource allocation and facility usage. The software offers user-friendly online portals for easy access to bookings and program information, enhancing customer experience. Real-time reporting and data analytics deliver insights into attendance and preferences, aiding in strategic decision-making. Additionally, effective communication tools keep participants and staff informed with timely updates. Overall, recreation management software enhances efficiency, improves service delivery, and boosts customer satisfaction.
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Understanding Globus Data Transfers with NetSageGlobus
NetSage is an open privacy-aware network measurement, analysis, and visualization service designed to help end-users visualize and reason about large data transfers. NetSage traditionally has used a combination of passive measurements, including SNMP and flow data, as well as active measurements, mainly perfSONAR, to provide longitudinal network performance data visualization. It has been deployed by dozens of networks world wide, and is supported domestically by the Engagement and Performance Operations Center (EPOC), NSF #2328479. We have recently expanded the NetSage data sources to include logs for Globus data transfers, following the same privacy-preserving approach as for Flow data. Using the logs for the Texas Advanced Computing Center (TACC) as an example, this talk will walk through several different example use cases that NetSage can answer, including: Who is using Globus to share data with my institution, and what kind of performance are they able to achieve? How many transfers has Globus supported for us? Which sites are we sharing the most data with, and how is that changing over time? How is my site using Globus to move data internally, and what kind of performance do we see for those transfers? What percentage of data transfers at my institution used Globus, and how did the overall data transfer performance compare to the Globus users?
Large Language Models and the End of ProgrammingMatt Welsh
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In the ever-evolving landscape of technology, enterprise software development is undergoing a significant transformation. Traditional coding methods are being challenged by innovative no-code solutions, which promise to streamline and democratize the software development process.
This shift is particularly impactful for enterprises, which require robust, scalable, and efficient software to manage their operations. In this article, we will explore the various facets of enterprise software development with no-code solutions, examining their benefits, challenges, and the future potential they hold.
3. 1. Who is ACS?
Name
Advanced Consulting Services Co.
( http://www.acs.co.kr )
CEO/CTO Sangha Kim/Suk Keun Cha
Solutions DABOM® series
Established August 30, 1988
Capital USD 1.8Million
No of
Employees
72 (as of Jan 2018)
Location GBC, Gasan Digital St. Geumchen Ku, Seoul
Branch
offices
Ulsan, Changwon, Kwangju
Contact Tel: 822-6900-4600, Fax: 82-2-6900-4610
DABOM® means “See all in Factory”‘, ACS Trademark
ACS has been successfully completed more than 1,200 project that started from KIA, Hyundai Motors for ALC
(Assembly Line Control) and POSCO for real time monitoring of production management and slab yard automation
project since its established in 1988 . ACS solution has been certified NeT, NeP, Industrial Excellent Software, Good
Software from Korea Government under multiple patents and local and international R&D project.
4. • Various Device(PLC, Temp, Weight and others)?
• Adding new Device?
• Real time Device data?
• Adding new processes?
• Stable of networks operation?
• Difficult of real time data management !
• System maintenance and upgrade ?
• Existing variety of raw data
• Variety of factory floor data
• Needs various devices connection (WBT, PDA,
display, measurement)
• Variety of real production data type are
available
2. Factory floor for smart factory
Technical problems of factory floor system
Problems of factory floor operation Used past 20
years
No interface
5. Production
Management
& Execution
Planning
Level
Real time 4M1E data inteface
ERP
MES
Data collection in real time
Work/data manages in floor
Alarm/Equipment history
management
Actuator/sensor interface
Data Level
Work release for
machine/cell
Equipment/Tool monitoring
(run rate/status/lifetime)
Work result report
Work Order/Recipe
Job Schedule (machine/cell)
Process/Shop monitoring
& reporting
Equipment levelShop/floor level
POP
2. Factory floor for smart factory
Real Time 4M1E
MethodMachine Man
Material
To be a Smart factory solution
Real time data management for 4M1E(Man, Machine, Material, Method, Energy)
in factory floor.
Energy
6. 2. Factory floor for smart factory
Transfer to “Smart Factory” that provide predictable quality, maintenance, unexpected production
problems using direct or IIoT based smart device integration to existing device controllers.
IIoT smart devices
• DABOM-GATEWAY
• DABOM-IoT
• TCP/IP
• MIMOSA, OPC-UA,
• MT Connect, SECS/GEM
• Coordinator
• Sensor node
• RS232/422 to TCP
• RS485 to TCP
DABOM®-IOT
Controllers
Wired DABOM®-Device WBT
Mobile
Machine Vision
AR/VR
RFID
DABOM®-Communication Server
7. DABOM
• Challenges for advanced smart factory: Standardization and process/work organization
• need fusion for OT+IT+AT+DT (Autonomous beyond informatization)
2. Factory floor for smart factory
8. 2. Factory floor for smart factory
Platform for rapidly changing production data (4M1E)
• We proposed horizon 4M1E integration in real time by DABOM solutions
RUL: Remaining Useful Life Prediction
9. 2. Factory floor for smart factory
• Complains ISO 20140 Energy evaluation, ISO 22400 KPI for MOM, IEC 62264 Enterprise-control integration
• ISO/IEC JTC 1 IoT reference model for 4M1E integration by automatic, hybrid, manual methods
(ACS has registered multiple Patents & TTA standard for smart factory project in Korea)
Method of Production data 4M1E integration in real time
Sources Data
Machine
Operation time
Run down time
Failure cause
Facility
Voltage,
Current
Flow, Pressure
Watt
Material
Location,
feature,
performance
Product name
Man
Lot no
Start/end time
UPH, Quality
Work activities
Energy
Usages
Time
생산자원 4M1E
Wired Sensor Networks
Device Controllers
RFID
PLC
Machine
DABOM- Device
DABOM-Gateway ERP/SCM/PLM/MES
Enterprise Applications
Protocol Process I/O Sensor I/O
Wireless Sensor Networks
RFID/USN Touch screen Mobile
DABOM-Device
DABOM-Device
Sensors
Sequencer
Access
Point
BCR
Touch
Screen
ISO 20140
ISO 22400
IEC62264
OPC /MIMOSA
ISO JTC 1 IoT
Automatic Hybrid Manual
Big Data, AI
Predictable
Algorithm
Machine
Vision
AR/VR
10. 2. Factory floor for smart factory
• RAMI 4.0, NIST SMRM, ISO 20140 Energy Evaluation , ISO 22400 KPI for MOM
• ISO JTC 1 SC 41 IoT use case ,IEC 62264 Enterprise-Control Integration
(ACS has been participated ISO meeting since 1980 from ANSI-ISA S-95)
ISO/IEC international standard and DABOM®
RAMI 4.0
IEC 62264/ISO22400 ISO20140
ISO JTC 1 SC 41 IoTNIST SMRM
11. 3. DABOM
Characteristics Ordered production Planned production
Product Specification decide by customer Specification decide by
manufacturers
Equipment General purpose Exclusive
Management level ① Delivery
② Quality
③ Cost
④ Usage of production
capacity
① Cost
② Quality
③ Usage of production capacity
④ Customer service
Major issues of
operation
Management of production activity
Management of delivery
Predictable and planned production
Inventory management
ProcessDiscreteProject
Inventorydown
ShortenDelivery
Enhancement of relation
Customer services
Aero space
Ship
Mold
Cement, paper
Chemical, steel
Cost down
CNC
Ind. part
Auto part
EE
Food, Pharm.
Small item, large quantity
Large item, small quantity
Production Quality
Purchase/InventorySales
Quotation to ship
3) Process coverage: sales-purchase, inventory-
production-quality functions
OrderPartPlan
2) Production type & Management point
1) View of production characteristics : Order + Plan production
12. 3. DABOM
• ACS DABOM® Solution designed for 3 IT layers
- ACS DABOM-Application, ACS DABOM-Middleware, ACS DABOM-Device
Multi independence IT
Layers
- DABOM Application
- DABOM Middleware
- DABOM Device
01
Flexibility
02
International
Standard
03
Expandability
04
Convergence
Enterprise Solution
ERP PLM
DABOM Solution
SCM
PDAWBTPLC ETCiDCU RF Tag
Communication Server
Small to Large scale support
Integration
Single sign on
15. 3. DABOM®
ACS DABOM®-Application functionality
Sales
management
Production
management
Quality
control
Outsource
management
Inventory
control
Purchase
control
i18n Service Crystal Report
GUI
Creator
XML
Parser
Excel Report
Dev.Express
Report
HTML
Report
Single
Sign on
Outgoing
control
Mold
control
Standard
information
management
Equipment
control
System
managemen
t
Sales
planning
Outgoing
control
Sales
management
Production
plan
Production
order
Production
execution
Schedule
management
Incoming
inspection
Product
inspection
Outgoing
inspection
Request for
purchase
Order
management
Settlement
management
Outsource
order
Outsource
outgoing
Outsource
incoming
Incoming
control
Outgoing
management
Defect
control
Inventory
movement
Inventory
evaluation
Order
management
Work order
Outsource
process
Production
performance
Non-conformity
process
Use of
raw/subsidiary
materials
Workplace
management
Outgoing
order
Outgoing
processing
Parts
incoming
Maintenance
control
Part control
Inspection
control
Basic code
Product item
information
BOM control
Employee
information
Equipment
inspection
Malfunction
repair
Mold
management
System
code
Other
functions
Maintenance
control
Malfunction
repair
Application Template Manager
16. 3. DABOM®
ACS DABOM®-Application data flow
Sales management Production management Purchase/inventory management
Register of
Quotation
Daily work order
Quality management
Register of order
Approval of order
Register production
result
Material
outgoing
Request material
requirement
Outsourcing
Raw material
incoming
Incoming
inspection
Inter/complete
inspection
Calculation of
production cost
Complete
incoming
Calculation of
inventory level
Shipping
Issue of bill
(Fix revenue)
WIP/Finished
Inventory
Raw material
inventory monthly
closing
Raw material
safety inventory
Stand by auto P/O
Yearly sales plan
Adjust of yearly
production plan
Monthly production
plan
Work center/work
balance
Fixed work order
Incoming of
Outsource
Purchase order
Calculation of material
requirement
Register defect
Register defect
reason
Decision defect
Shipping order
Register of
payment
Register LOT
Issue of product
TAG
Maintenance management
Incoming spare part
Outgoing spare part
Not run/failure
Spare part safety
inventory
Register MRO usage
Collection of quality
data
Set PMRegister
history of
equipment
Material
outgoing
SPC
Issue of
certification
Labor cost entry
(Total employee, working days,
holiday, overtime)
Monthly
closing
Adjust of real
inventory
17. 3. DABOM®
ACS DABOM® application and ISA95(IEC62264)
Order Processing (1.0)
Production Scheduling (2.0)
Production Control (3.0)
Material Energy Control (4.0)
Procurement (5.0)
Quality Assurance (6.0)
Product Inventory Control (7.0)
Product Cost Accounting (8.0)
Product Shipping Admin (9.0)
Maintenance Management (10.0)
Revenue
management Revenue status
Monthly closing Work cost status Work cost analysis
Cost analysis
PM plan History of
equipment
Spare part
safety inventory
Incoming
inspection Not Compliant
Inter/end
inspection
Product
certification SPC
Purchase order
management
Incoming
management
Shopping
management
Raw Material
inventory
Monthly closing
Sales
management
Production
management
Maintenance
Management
Quality
management
Purchase/
Inventory
Management
Equipment
monitoring
Not run/failure
analysis
Sales plan
Cost analysis
Spare part
incoming
Spare part
outgoing
Product data
Raw material
Base
data
Quality criteriaProcess configuration
of itemProcess data
Work center Worker
Equipment data
Work plan
Code management
BOM
Quotation
management Order management
Production plan Production scheduleWork order
Material request Ship management Inventory
18. 3. DABOM®
• ACS DABOM® - more than 80% MES functionality fits manufacturing requirements Solution
functional MESA-11 and ISA-95 standard functions
• ISA 95 (IEC 62264) Enterprise-Control integration and MESA standard complains
ACS DABOM®-Application Evaluation
Source: CGI MES product survey
19. 3. DABOM®
ACS DABOM®-Application Implementation methodology
To-Be
Design
As-Is
Analysis
Large scale MES
skill know-how
ACS DABOM
Middleware
MESA-11/ISA-S95
MES standard
Benchmarking
Fit/Gap
Analysis
Coding
Industry
centric
Bottom-up
Approach
PSDM
< 4 Zero >
Zero waiting, Zero Inv.
Zero Defect, Zero Down
PSDM (Production System Development Methodology)
Industrial software quality (ISO12119)
< Strategy > < Implementation Methodology >
Deliverables
20. 3. DABOM®
ACS DABOM®-Application Global reference
• More than 1,300 ACS DABOM® solution installed in Korea and overseas
• Most of Korean manufacturing enterprises in global distributed multiple factories
21. Sensor/actuator management( DABOM-PM )
Real time data management ( DABOM-RTM )
AndonPrinter DCTRF ID Machines Worker IDCU
(DIO)
PLC
Mold Press Paint Fabrication Assembly Mold
Management
OEE
Management
Real time
Monitoring
Model for production characteristics
Equipment run/down data, productivity, quality, cost and so on.
Device communication interface drivers
COTS (Commercial off the Shelf) based smart solution provides real time data digitalization for
4M1E(Man, Machine, Material, Method, Energy) production resources in factory floor.
3. DABOM®
High reliable data for
ERP/MES/PLM/SCM
ACS DABOM®-Middleware
22. Device Controllers - <Mitsubishi><LS Industry ><Siemens><Fanuc>
Measuring devices <Digital Input/ Output > <Analog Input/ Output >
Sensor/Actuators (Temp , Weight, Pressure), CNC
• Industrial standard driver for various type of device controllers in factory floor
• Various type of drivers for complex device controllers to make simple operation
• Autonomous configuration for flexible operation in adding, modifying and deleting of devices
DABOM-Middleware: Sensor/Actuator management
MIMOSA
OPC-UA
SECS/GEM
Focus
3. DABOM®
23. Real time data management (DABOM-RTM)
DABOM-Middleware
DABOM-PM (CommManager)
PLC OPC IDCU Weighing Temp.
Web Service Method
Database
(SQL / Oracle)
• Manual data in
• Monitoring
WBT
• Shared real time
status
• Data analysis
• History
Data Analysis management
OthersRF Reader
Bar Code
Printer
Sensor/Actuator data management (DABOM-PM (TagServer))
. Status of 4M1E by device
. Generate logging in real time
. Equipment process model
. Task scheduling
. Logging
Device
②
Tag
Address Info.
(Access DB)
①
③
④
⑤
Data handling procedures
① Define tags (PM)
② Data communication (PM)
③ Data store into shared memory.
④ Data handling (RTM)
⑤ Data store to DB and shared memory.
⑥ Data sharing with other applications
3. DABOM®
Parallel
P1 P2 P3 P4
Shared address space
• Define by parameters and recording to DB for various type of 4M1E production resources
• Provide independent operation between devices and specific processes
• WCF, SOAP, REST
DABOM®-Middleware: Real time data management
Mold Press Paint Assembly
• Big Data, AI
• PUL//GE Predix
• MES/ERP/PLM
• King IOserver
External Appl.
⑥
24. • Solve the bottle neck by XML transaction record from multiple and massive transactions
• Supporting stable operation for massive data of database lock from multilayer data one time operation using
XML Table
Global multiple data Collection Server
3. DABOM®
Factory 1
(Local)
DABOM-Middleware
XMLXMLXML
Database
DABOM-Middleware Manager
DABOM®-Middleware: Expand of Data Management
Factory 2
(Oversea)
Factory 3
(Oversea)
DABOM-Middleware DABOM-Middleware
25. Process matrix based factory floor
management
Communication middleware (DABOM-PM/RTM)
Interface management
Managing register new device and rule for device entry
Managing device sensor data collection
현장 데이터(4M) 변수 등록/삭제/변경
Monitoring events / Model compile
설비.작업장 모니터링/ 이벤트관리
Model management/ model mapping(process
matrix)/back up management
Authorized/account/property/access management
Model driven management
Operation management
Real time status management
Sensor/Actuator data management (DABOM-PM)
• Solve complex device interface operation by standard
drivers for various equipment device controllers
• Provide easy to use for adding/modifying/deleting of
equipment by standard interface drivers
• Provide property drivers for every PLC type
• Management for Real-time measurement/control
resources, transaction and logging process
• Modifying 4M1E business process parameters/ Event
monitoring for 4M1E business process /data
generation function
• Setting function for remote business process control
Data management (DABOM-RTM)
3. DABOM
DABOM-Middleware: Manager
26. Device현황/ Tag 현황/ 통신 모니터링
New Device register manager Device data entry rule manager Sensor/Actuator data manager
3. DABOM
• Function for Interface drivers list inquires and register new devices
• Function for communication using equipment interface and communication drivers
• Management for register/modify/delete for physical device information and define of sensor/actuator data
Register/delete/change for new device
Update driver list
Store/read of driver list file
Manage device entry rule
Define for register attribute, basic
value, read attribute, entry list etc.
Sensor/Actuator connection data entry
ID, IP, Port, Communication cycle
Read define entry(memory, sensor type)
Interface
definition
Model(Rule)
Management
Setting
management Real time status
27. 4M1E parameter Monitoring event Model compile and apply
3. DABOM
Register/delete 4M parameter
Logging 4M1E event parameter process
Tracking on separate 4M1E parameter
Register 4M1E parameter audit process
Generation of within 1 second monitoring
Register/delete/change for new model
Run-Time model into DABOM gateway
Interface
Definition
Model(Rule)
management
Setting
management Real time status
• Management register/change/delete of model(rule) of process model for real time data
• Store model(rule) by file for reuse in case of same or similar processes
• Management register for basic value, description, automation of 4M1E ID, monitoring display, data generation
• Management for register equipment operation schedule for change working date, per time, schedule reserve
28. Add/delete of work-center Sensor/Actuator data Select model and sensor mapping
3. DABOM
• Function for remote setting on DABOM-Gateway to definition of operation model(Rule) for work center/device
sensor data/operation
• Function for download for setting data
• Function for definition of auto 4M1E item model setting by process on equipment
Register/delete/edit for work center
Definition of work center model
Work center file read
Read/store device sensor data
Define sensor data list
(Device ID, Sensor ID)
Read/store model data
Definition work center model
Definition of sensor and 4M1E data
Interface
Definition
Model(Rule)
management
Setting
management Real time status
29. Real time sensor data Real time status data in work-center Status data history
3. DABOM
• Function for inquire of status of work-center(work order, Product ID, Quantity, run/down etc..) and sensor data in
real time via remote connection to DABOM-Gateway
• Function for simulation for virtual sensor data generation and status of work-center
• Function for operation logging of model(rule) including event type, generation time, data verify
Register/delete for 4M1E parameter
Process event logging for 4M1E
Single event tracking to 4M1E
Register 4M parameter monitoring
process
Generation of 1 second monitoring
process
Register/delete/change for new model
Run-Time model compile applying to
Gateway
Interface
Definition
Model(Rule)
Management
Setting
Management Real Time Status
30. 2. DABOM-Auto configuration
Auto configuration: Easy to managing 4M1E in factory floor
Traditional procedures (As-Is) Proposed approach (To-Be)
• Auto Configuration provides automatic configurable application program function to 4M 1E(Man, Machine,
Material, Method, Energy) production resources for brings visibility and flexibility
• Almost nothing to do for configuration of 4M1E after once define resources
31. 3. DABOM®
DBMS MS SQL ,Oracle 10g/11g
OS Windows 2012 Ent
Enterprise Library v4.1
WebSerivce
.Net Remoting
TCP / IP
APP DABOM-RTM
Database
APP DABOM-PM(CommManager)
APP
Work Terminal /
Monitoring /
PDA
APP DABOM-PM(TagServer)
PLC
OPC
IDCU
Weighing
Temp Cntl.
RF Reader
BCR
others
Operator
Interface
DABOM-
Middleware APP DABOM-DataLogger
(Optional)
OS Windows 2003/7/2008 R2
FRAMEWORK .NET Framework 4.5
IIS WebService (IIS7.5)
System
DABOM-
Middleware
Manager
Windows 2003/7/2008 R2
.NET Framework 4.5
DABOM-Middleware: iDCU &WBT integration
32. DABOM
(Factory)
DABOM
(WorkCenter) Remarks
Product
Spec. Window2008 R2 Standard (64bit) Windows7 Professional (64bit) OS Spec.
Function Real time process management Real time monitoring for small scale
Terminal
Session
200 ea 20 ea Web service interface
Program
DABOM-PM
DABOM-RTM
DABOM-DataLogger
DABOM-PM
DABOM-RTM
Channel
(Thread)
300 ea 100 ea Work-Center and Equipment
Tag
(Sensor data)
3000ea 1000ea Device real time data
Equipment real time status
Data
Monitoring
0.1 second 1 second Data operation monitoring
DB SQL SERVER 2008 R2 (Optional) SQL SERVER 2008 R2 (Optional) Additional configuration (basic XML)
3. DABOM®
DABOM-Middleware: Specification
33. iDCU-SDA1420R provide stable data transfer using
wireless communication for sensor/actuator interface
in real time
3. DABOM®
Product summary
Easy to install without cable works
Provide simple setting when equipment moving
Protect sensor data into internal flash memory
Product features
30meters support by 2.4GHz radio Frequency
Digital Input 4 Port, Analog Input 2 Port
Serial Input 1 Port, power only needs below 1Watt
Product specification
DABOM-Device: iDCU SDA 1429R
34. 3. DABOM®
iDCU-IoT is embedded Linux based low level of
gateway product provide function for store database
and device management
Product Summary
Stable system management
Improvementof managementfor internal Database
Easy to install supportLAN, WLAN, RF communication
Product features
LAN support WLAN, 2.4GHz RF support(Optional)
Digital Input 8 Port , Serial Input 1 Port
Power only needs 5 watts , Internal DB, 1 month data store
Product specification
DABOM® Device: iDCU-IoT
35. 4. Best Practice for iDCU– P Food Co.
Focused on right eatable food products
Annual Revenue : 20 Million USD
Major Product : Stone Ices, Cup Ices
Major process: Packaging
Vendor information
Monitoring of temp and alarm status
Checking of real product quantity and raw material
Generation of real time monitoring screen for
accepted & Rejected quantity
Problems
Solutions and User benefits
Establishing real time visibility
Accumulating quality data and
hourly temp monitoring data
Easy to approval to monitoring
system for HACCP certification
Icing
Packing
Reject
store
Hourly temp
check and
manual recording
System Configuration (As-Is)
IDCU-
1420R
IDCU-
Bridge
Hourly temp
check and
manual recording
for reject
Hourly temp
check and
manual recording
for actual production
Hourly temp
check and
manual recording
36. 4. Best Practices for iDCU– Electric part Co.
Korean best connector vendor for vehicles
Annual Revenue : 450 Million USD
Major Products : Connectors, Hannes
Major Process : Mold, Press, Assembly
Vendor Information
Cost saving IP solutions for large factory
No cabling between machines and IT system for
moving
Real time monitoring for machine run/down
Problems
Solutions and User Benefits
Right solutions for used IP for large factory
Real time analysis for run and rejectratio of
every machines
Good to system maintenancefor large
factory
Use 1 IP
Cable connection
System Configuration(As-Is)
System Configuration(To-Be)
TCP/IP
Use 1 IP
No Cable
Expandable
Good to moving
RF
IDCU-
1420R
Second
IDCU-
1420R
First
37. 4. Best Practices for iDCU – body shop in motor Co.
First tier vendor of General Motors
Annual Revenue : 200 Million USD
Major Products : Frame module, Seat pars, Wheels
Major Process : Press, Welding, Assembly
Vendor Information
Production data lost when network down
Hard to maintain for cabling works
No monitoring production cycle time
Problems
Solutions and User benefits
Stable data managementduring network
down
Solution for neverlost productiondata
EstablishedEnterpriseAsset Management
system linked production cyclemanagement
System Configuration(As-Is)
System Configuration(To-Be)
TCP/IP
Automatic data transfer
due to internal DB when
Reconnection networks
DB
RF
IDCU-
1420R
IDCU-
IoT
38. 4. Best Practices for iDCU– Die casting manufacturing Co.
Die casting expert for electronics and motors (Mg,
Al)
Annual Revenue : 20 million USD
Major Products : Steering parts, Electronics parts
Major Process : Mold die casting
Vendor Information
No real time OEE monitoring
No real time quality control system
Increasing cable works
Problems
Solutions and User benefits
Establishedreal time SPC system by direct
interfaceto machines
Good to OEE operation
Easy to moving of machineswithoutcable
works
System Configuration(As-Is)
System Configuration(To-Be)
TCP/IP
RF
Real time monitoring for
Quantity, Run/Down data
TCP/IP
AP
Wi-Fi
Real time SPC system by
direct interface to machines
IDCU-
STE
IDCU-
IoT
39. 3. DABOM®
• Thin client touch screen WBT (Windows Based Terminal)
- IT resource in servers, no IT resource in terminal as just plug & play
- Low power consumption, good for harsh environment
- No issue of hacking and IT security
- Easy to manual data entry by workers – display big characters & touch
• Managing by moving for multiple equipment
- Work order & report by mobile for production and
maintenance
- PDA and smart phone integration
• VR/AR integration
DABOM®-Device: WBT integration examples
40. 3. DABOM®
iTouch provides no hard disk and pan that brings
benefits of reduced maintenance cost in harsh
environment
Product
Provides high security and safety
Reducedmaintenancecost
Touch function supportingwithoutkeyboard, mouse
Product feature
LAN, WLAN support
Serial Input 1 Port
Product Spec.
7 Inch 10 Inch
12 Inch 15 Inch
DABOM-Device: WBT
42. 예지정비의 적용 예Predictable Maintenance
Absolute decision,
Relative decision,
Reciprocal decision
Device item no.
Decision level
DABOM Gateway
Record for time series trend factors
Verify abnormal symptom pattern
Pre abnormal symptom pattern
level setting
Input setting condition of warning
generation level
Pattern
level
modify
Y
N
Time series data analysis server
(Big data + Machine Learning, AI)
Action
convey PumpCNCRobot
Fault Diagnosis ModelCorrelation Analysis Multivariate Analysis
4. Best Practices for advanced Smart Factory
43. Predictable Quality
DABOM Gateway
SPC data and time series multivariate
Analysis
SPC data abnormal symptom pattern
analysis
Pre abnormal symptom pattern level
setting
Level
Decision
Y
N
SPC Server Quality Data Analysis Server
Action
Quality data
Quality data
Absolute decision,
Relative decision,
Reciprocal decision
4. Best Practices for Advanced Smart Factory
44. 4. Best Practices for Advanced Smart Factory
QCD vs. Energy & Climate change
Analysis for Process and cycle time with energy usage
Integration
Utility Process HVAC
Horizon Integration between
MES and FEMS
Vertical Integration between
ERP/PLM/SCM and MES
Register
Integration
45. CPPS (Cyber Physical Production System) Digital twin
Graphic Lib. After 3D modeling for equipment
Build virtual Reality based on Library
Digital Twin
VR
Training
CPPS
PLC
Verify
Process
Standard
4. Best Practices for Advanced Smart Factory
46. Rent for Manufacturing support IT (POP/MES)
Sales
Production
Financial
Quality
Mfg. cost
Procure/Inv.
Production
Process Maintence
Quality
Product plan
verity
Layout
review
3D Virtual Factory
Network
VPN
TechnoParkIDC
현장단말기
Factory 2 ~ Factory 10
Work order
WBT
Factory 1
•Production Order
•Product inventory
•Base data
•Product actual
•Defect data
•Product actual
•Defect data etc
•Product actual
•Not Run reason data
•Defect data
4. Best Practices for Advanced Smart Factory
BCR Board PDA PLC
Board PDA PLC
47. 4. Best Practices for Advanced Smart Factory
Benefits of rent for Manufacturing support IT (POP/MES)
Index Detailed index
Y Co.
(Before)
After Goal
Work order Time for work order release 1 Hour 15 Min. 3 Min.
Time for survey of daily
inventory level
Time for survey of daily inventory 5 Hours Real time Real time
Time for reporting 5 Hours 10 Min. 5 Min.
Time for daily work report
Time for work report 3 Hours 15 Min. 5 Min.
Time after collection of work report 2 Hours 15 Min 5 Min.
Total 16 Hours 55 Min. 18 Min.
Index Detailed index
K Co.
(Before)
After Goal
Time for survey of daily
inventory level (Raw materials,
Product goods, WIP
Time for survey 3 Hours Real time Real time
Time for daily sales report
Time for sales report Real time Real time Real time
Time after collection of sales
report
1 Hour Real time Real time
Time for reprot
Time for closing logistics 15 hours 10 Min. 5 Min.
Time for financial report (5 Hours) - Real time
Time for monthly report 10 Days 5 Days 3 Days
Total
10 Days 19
Hours
5 Days 10
Min.
3 Days 5
Min.
48. 4. Best Practices for Advanced Smart Factory
Quality analysis for casting condition in real time
TCP/IP
RS232/Ethernet
DABOM-Gateway Monitoring ERP/MES@ CTP
Supporting
for
disconnection
49. 4. Best Practices for Advanced Smart Factory
Quality analysis in real time application
Advanced MES functions
Ref. Data
Process
Plan
Production
Mgt.
Quality
Mgt.
Maintenan
ce Mgt/
Mold Mgt. Inventory Notices
Common
code Mgt.
Production
Mgt.
Production
Status
Casting
condition
Mgt.
ERP Interface
Touch screen
Work
order list
Work
status
Defect list
Not run
list
Actual list Inspection melting Scrap
Condition
verify
Work history Defect type
주조조건항목등록
Casting
Condition
Ref Data
Casting condition
information by equipment
Casting conditions by item
Casting monitoring settings
History by casting
condition
History of Casting
Condition by Serial No.
Condition value vs.
measured value
Setting value vs.
measured value
X-Bar R Chart
Normal distribution table,
CpKSet up data collection by
facility Output condition history
by serial numberDesign condition
management for each
mold by equipment
Printing
Printing
New Add
functions
New add screen
50. 4. Best Practices for Advanced Smart Factory
Textile industry (World No. 1 dying Factory)
Web
Client
PC
Dying
Machine
TCP/IP
Hybrid
Connection
Tender process
DABOM-Gateway
(#MAIN Factory)
DABOM-Gateway
(MAIN/Factory #2)
DABOM-Gateway
(Factory #1)
Real time
Agent
Automation
Connection
Manual Data
collection
(20ea)
Tender process
Automation
Connection
Tender process
Automation
Connection
Tender process
Automation
Connection
GD MES / Real time monitoring
MES
Manual Data
collection
(7ea)
Manual Data
collection
(26ea)
Manual Data
collection
(7ea)
Hybrid
Connection
Hybrid
Connection
Hybrid
Connection
Dying
Machine
Real time
Agent
51. 4. Best Practices for advanced Smart Factory
Monitoring of dying processes
Word order No./Worker/Not run code/Fault code/Repair status/complete
Run/not Run/Equipment status data
Purpose
For global competition, must provide operation status of every equipment, production status, logistics,
key performance indication for every production processes in real time
System
Interface
Data
&
Screen
shot
Real time monitoring
[Run/Not Run]
Run> Real time equipment status
Run> Daily performance index status
Run> Run status by period
Run>Trend analysis run rates
Not Run status>Not run history
Not Run status>Not run history by period
Not Run status>TOP 5 analysis
[Fault]
Equipment mgt. status > MTTR/MTBF
Equipment mgt. status>Equip. fault history
Equipment mgt. status>Fault status by
period
Equipment mgt. status>TOP 10 analysis
Equipment mgt. status>Equipment Fault
analysis
DABOM-Middleware WBT
DABOM-Device (IoT)
52. 4. Best Practices for Advanced Smart Factory
Single instance MES for multiple factories
Total WBT No: 454 ea
Total No of equipment
connection: 2,105 ea
Plant #1
Plant #2, #3
Plant #5
Plant #4
53. 4. Best Practices for Advanced Smart Factory
Screen shot of multiple factories
54. 4. Best Practices for Advanced Smart Factory
Sensor based mobile app. Platform for manufacturing innovation (R&D Project)
MES Application
(IEC 62264 S-95)
4M1E Interface module (H/W)
CoAP/DTLS/128bit AES
ISO JTC 1(SN, IoT)
Industry centric production processes
Manufacturing
Innovation
service Contents
(Q,C,D,F)
ERP, G/W
G/W
SNS
통신 모듈
4M1E DB
Industry Cyber
Security
UC
PI DI AI
Industry Template
Developer
4M1E Tag
Setting
Parameters
4M1E
Auto-
configuration
4M1E digitalization module (S/W) ISO22400(KPI),
ISO20140(Energy)
UI/UX Component
Industry
App.
setting
KPI Loop
App Generation Tool
4M1E: Man, Machine, Material,
Method, Energy
PI: Process Integration
DI: Digital Integration
AI; Analog Integration
UC: Unified Communication
Mobile Device
Real time Loop
CoAP: Constrained
Application Protocol
DTLS: Datagram
Transport Layer
Security
AES: Advanced
Encryption Standard
App. Platform
SNS API
module
Sensor add
module
Auto-
configuration
UI/UX
C
L
O
U
D
G
A
T
E
W
A
Y
S
E
N
S
E
R
S
Layers
Sensor node
Rich
Web
Hybrid
Web
Widget
Real time
middleware
55. 4. Best Practices for Advanced Smart Factory
Real time feedback and KPI feedback
Web Services/Database Server
4M1E Integration
(DABOM Gateway)
Heat treatment
Casting
Metal fabrication
Realtime Search
/ Manual Operation
Mobile Server
IoT Devices
Monitoring
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KPI Feedback
Auto-Configuration
60. 6. Why ACS!
Patents & Certificates
Multiple patents registered
Industrial software quality (ISO12119)
Good Software certified
NeT, NeP certified
ISO/IEC standard functional support
1,300+ references
Most of ERP/PLM/SCM interface skills
Small to Large scale MES skills
Standard methodology support
Excellent maintenance
7 x 24 operation support for both
oversea and local
Remote maintenance support skills
local self maintenance support
Optimal for Mfg.
More than 80% function for
manufacturing requirement
Good to rapidly change production
processes
Industry centric
Automotive part Mfg.: most of 1st
venders
Electric/Electronics Mfg.: Simtech, Baun
Electronics etc.
Industry part Mfg.: Shinil, Sanah Numetic
New ICT on
Web Mobile supporting
Real-time Interface and Data
management
Big data. AI/ML/DL, IIoT supporting
ACS
DABOM®
ACS vision: pride, Attainment, share!