Industrial IoT has the potential to drive the next industrial revolution by connecting intelligent machines, advanced analytics, and connected workers. This will create new opportunities across industries through combining these elements. Elitia provides various IIoT solutions like building management systems, energy monitoring, asset tracking, and more to help industries address challenges like improving operations and reducing costs. Their solutions involve connecting sensors and devices, collecting and analyzing data, and providing insights through dashboards and reports. Elitia aims to be a leading provider of customized IIoT solutions to drive digital transformation for customers.
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Elitia_IoT_capabilities
1.
2. Industrial IoT – Driving the next Industrial Revolution
Industrial Revolution + Internet Revolution = Industrial
Internet
Key elements of Industrial Internet
Intelligent Machines
Advanced Analytics
Connected People at Work
Connecting and combining these elements offers new
opportunities across firms and economies
Potential of Industrial IoT
Industrial IoT – The 4th Industrial Revolution
1st 2nd 3rd 4th
Mechanical production,
Powered by water &
steam
Mass production
powered by electricity
Electronics & IT
automated production
Industrial Internet, Cyber
Physical Things
The deeper meshing of digital world with world of machines holds the potential to bring profound transformation to industry
*Source – Gartner Research
The IoT Value Chain
Things
Gateways/ Networking
Infrastructure
Wireless/Wired
Communication
Services
Fast Data/ Big Data
Analytics
Enterprise Applications
Controllers, transmitters,
valves
Gateways, Routers,
Mobile Devices
Network Service Provider
Data Centre, Servers,
storage
CRM, ERP, BI, HR
3. … with a vision to build a leading Industrial IoT company
Solution offering
Connect
Collect data
Transform
Analyze
Cloud
Home and Building Automation
Energy Management
Smart Grid Network
Asset Management
Industrial Automation
Retail
Smart Cities
Light
Speed
Smoke
Vibration
Push button
Temperature
Water Level
Humidity
Pressure
Altitude
Motion
Speed
PLC
SCADA
MES
…
Peer to Peer Mesh Network MCU Interface
IoT Concept ( Backend)Sensors/ Devices IoT Concept ( Frontend)
Solution – EKS
An Elitia Product
EKS -ED
Gateway
High Level Reference Architecture
PROFINET
MODBUS
CANBUS
ETHERNET
Others ..
Desktop
Tablet
4. 016
Business Planning
Industrial Automation Solutions
Enterprise Integration
Integration with SAP/Oracle ERP
Middle ware capabilities
Post-implementation Support
Upgrades, and application integration
Application Maintenance and Support
Cloud MES Solutions
IIoT Solutions
Web Based SCADA
Connecting Internet of Things
Sensor Data Integration
Network Connections
Communication Network
Security Network
Improving Business
DC/AC Variable Speed Drive Systems
Automation Solutions
• On Demand Pricing Model
• Track & Trace with Genealogy
• Asset Centre Management
• Operations Management
• OEE Downtime , SPC
• Instrument Interface
• Recipe and Changeover
• Unlimited Users
• Unlimited Tags
Our Expertise
5. 016
Business Planning
Industries Served
Food & Beverages
Water Treatment
Automotive
Tyre
Auto
Components
Steel
Paper & Printing
Oil & Gas
Plastics & Chemicals
Energy & Power
Cement
6. Elitia’s IoT Offerings
• BMS
• AUTO - MIDAS
• Agri-X
• Solar – X
• Wind - X
We continue to innovate and expand our IoT capabilities day by day !!
8. Introduction
Building Management System is a single window for
Monitoring and Control of various parameters in a building
for all utilities, integration with Fire & life safety systems,
to offer precision control, automation, safety lockouts,
energy savings and advanced information management
systems to enable to take corrective actions – pre and post
the events .
An IOT based micro-controlled platform which centralizes
and simplifies:
Controlling
Monitoring
Operation
Management
9. Best Practices And Features
Highlights
• Install intelligent Systems/Detectors at various locations in a
building
• Capture important and critical parameters
• Measure and gather field data through intelligent field devices
and sensors etc
• Process the applications through Direct Digital Controller
technology
• Analyse current performance and take corrective actions
• Field devices:- Temperature, Humidity, Pressure sensors, Valves
Features
• Precision control
• Automatic operations
• Safety Interlock
• Energy savings
• Better Maintenance Management
• Man / Machine Interface
• Interaction with the connected building equipment.
• System Security
• Alarm Management
• Reporting, Data Logging, Time Scheduling
• Remote connectivity
11. Smart Energy Monitoring Solution
Business Overview
• Jindal Aluminium Limited (JAL) is the largest manufacturer of aluminium extrusions
• It produces a wide range of aluminium alloys including aluminium sheets, foils & coils
Solution Outline
• Remote monitoring system for machines such as HT, LT panels, high capacity motors.
• To guide the operators to know the energy usage and leakage patterns over a period of time.
• Raise an alarm if any malfunctioning of machine occurs
• Smart Meter will keep monitor parameters such as Voltage, Power, Frequency, Current, etc.
Challenges
• There is a need of real-time Monitoring of asset performance to
predict failures in advance and avoid unplanned downtime
• Currently no system is in place with SMS and alarm functionality
• High energy leakage caused by equipment operation
• Allocating energy costs to production units and breaking down
energy costs on a per product basis
12. Hazardous Gas Monitoring Solution
Business Overview
• Pidilite is a consumer centric company committed to quality and innovation
• Products like adhesives, sealants, waterproofing solutions and construction chemicals, etc
• Pidilte also embrace responsibility towards the social initiatives in rural development,
education and healthcare.
Solution Outline
• Portable and fixed gas detector device which monitor hazardous gas such as CO2, O2, H2S, etc
• Contain Electrochemical sensors, Catalytic sensors, Infrared sensors or IR detectors helps
in detecting different types of gases
• Communication through Bluetooth or GPRS
• Generate alerts and alarms if any gas leakage
Challenges
• Cost and risk of manual monitoring
• Improving a wide range of process-safeguarding practices
• Improve F&G system effectiveness through optimization of F&G detector coverage
• The F&G System shall have a communications integration with the DCS
• Display F&G graphics and alarms to the operator
RS485
13. Vehicle Tracking Solution (Using Vehicle Tracking Device )
Business Overview
• BSPL manufactures Pig Iron, Tor Steel, Billets, HR Coils, CR Coils, Alloy Steel Wire Rods, etc
• BPSL cater to the domestic steel requirement sectors like automotive, construction / infrastructure, etc.
Solution Outline
• GPS - GPRS Vehicle Tracking device to detect Location, fuel Level, engine Condition, etc. using integrated sensors
• Generate alert to driver & remote managing authority for abnormality
Challenges
• Difficult to handle the dynamically changing number of vehicles
• Communication is irregular when vehicles are on the move/ unreliable.
• Much support needed to reduce the response time, improve availability
and increase fault tolerance.
• Performance degradation because of traffic overhead and poor communication
14. Vehicle Tracking Solution [Using GPS + CAN (OBD-II)]
Business Overview
• Pidilite is a consumer centric company committed to quality and innovation
• Products like adhesives, sealants, waterproofing solutions and construction chemicals to arts & crafts, industrial resins, etc.
• Pidilte also embrace responsibility towards the social initiatives in rural development, education and healthcare.
Solution Outline
• CAN interface with vehicle OBD-II port – capture engine information.
• OBD-II uses information from sensors to judge the performance of the emission controls
• GPS for location tracking
Challenges
• Understanding data format of CAN protocol
• Accuracy of GPS location data
• Fetching data from ECU of vehicle
• Device stop working sometime
15. Smart Street Light Solution
Business Overview
• Pidilite is a consumer centric company committed to quality and innovation
• Products like adhesives, sealants, waterproofing solutions and construction chemicals to arts & crafts, industrial resins, etc.
• Pidilte also embrace responsibility towards the social initiatives in rural development, education and healthcare.
Solution Outline
To reduce the power consumption, fault recovering, improve safety, increase citizen engagement and ensure economic control.
• Smart Street light operates on a set of sensors that transmit data based upon the light level
• The Master device (gateway) handles all street lights in its surrounding area through communication.
• It passes the message to monitor the status of all the slave devices such as switching ON/OFF at the right time.
Challenges
• To understand the solution requirement as per the need of the area/zone
• Controlling the maintenance costs
• Handling of Performance and Energy Consumption Data
• Reducing Green House Emissions
16. Employee and Visitor’s Tracking Within Campus
Business Overview
• Pidilite is a consumer centric company committed to quality and innovation
• Products like adhesives, sealants, waterproofing solutions and construction chemicals to arts & crafts, industrial resins, etc.
• Pidilte also embrace responsibility towards the social initiatives in rural development, education and healthcare.
Solution Outline
• Every RFID integrated Reader is configured with router through IP address & geographical map location are created in the system
• When an employee enters with RFID tag / card into the RFID Enable region, the RFID reader system identify the location of the employee in the
created geographical map.
Challenges
• Obstacle with metals and liquids
• Tough-to-grasp technology
• RFID collision course
17. Path Optimization For Forklift Trucks and Asset Tracking
Business Overview
• Saint-Gobain designs, manufactures and distributes materials and solutions.
• Their products are everywhere: in buildings, transportation, infrastructure and in many industrial applicances
• In India, they have following businesses: Crystals, Glass and Glass Solutions, Gyproc, SEFPRO, Sekurit and Weber.
Solution Outline
• Installation of MOBILE Beacons and FIXED Beacons
• All information is collected and updated, by using a mobile device.
• The mobile device identifies both the Beacons in its range and
• Run the application associates MOBILE Beacon with FIXED Beacon, tells asset area in warehouse
& optimize the path for forklift
Challenges
• Reason of using Beacon, inside building GPS are not found
• All area must be covered with Beacon(RF) signals
• There is no any obstacle between Beacons & receivers
• Placement of MOBILE Beacon must me accurate
• Internet connectivity must be provided regularly
18. Solid Waste Management Solution
Business Overview
• ITI Limited as a pioneering venture in the field of telecommunications, telecom products and solutions
• ITI offers a IoT based Business Opportunities like Smart City, Smart Environment Sensing
Solution Outline
• It provides the strategic approach to sustainable management of solid wastes
• Covering generation, segregation, transfer, sorting, treatment, recovery and disposal in an
integrated manner
Challenges
• Waste reduction, Reuse & Recycling
• Waste to energy conversion
• Sanitary land filling that do not capture CH4 & recovering CH4
• Land filling (waste segregation problem)
• Accuracy and safety of sensors
• Interfacing of sensors
• Transportation Fuel issue
• Transparency in Municipal corporation
19. AUTO–MIDAS
Business Overview
• The global SAP Co-Innovation Lab (COIL) network facilitates project-based co-innovation with its members
• Enhancing the capabilities of SAP's partner and customer ecosystem through a worldwide network of expertise and best-in-class
technologies and platforms
Solution Outline
• Vehicle Health & Service History
• Track & Trace of Material / parts and post sales service data
• Real Time Analysis of Data and implementing course corrections
• Take business decisions on the Real Time and using relative data
Challenges
• Integration of smart sensors with GPRS modem
• Connection to Data storage and analytical system
• Reports and alerts generation
• Solution will not work in remote area
20. Remote Monitoring Solution (RMS)
Business Overview
• PACE has been placed on a firm pedestal on products and technology, to be able to help Operators & Tower Companies
• With a leadership in the field of Power & Energy and experience in the Telecom Industry, Pace has spread its wings far and wide
Solution Outline
• Massive number of sites monitoring and connecting a mix of devices, networks, and applications
• TOWER-X enables a simplified implementation and minimizes the time required for configuration
• TOWER-X functionality plays a key role in providing end-to-end cell tower monitoring solution
Challenges
• Site downtime
• Managing renewable energy
• Monitoring site power consumption
• Unsecured remote sites
• Generation of alerts and alarms
21. Agri - X
Business Overview
• Develop water solutions for the world. We set the standard in terms of innovation, efficiency, reliability and sustainability.
• Providing drinking water and the highest skyscrapers, treating and removing wastewater and bringing heat and comfort to the world
Solution Outline
• The output of solar panels is directly connected with a VFD and to a solar water pump.
• A GPRS/GSM based controller is installed with the VFD to collect data through RS485 and transmit that data to a remote central server.
• The monitoring can be done through a web interface from any where in the world.
Challenges
• Network issue in GSM/GPRS solution
• Limitation of modbus
• Must provide a external memory for saving data in modem
• Loss of data query
22. Solar - X
Business Overview
• It is a subsidiary of Windcare India Pvt. Ltd., is the complete cost effective and quality Solar solution provider
• This company is also a a leading solution provider in Renewable Energy Sector
Solution Outline
• We provide a faster, simpler and cheaper solution for advanced solar energy monitoring
• Collect real time data on live solar energy production and consumption
• Generate alerts on failure, performance and statistical reports and display on Dashboard.
Challenges
• Placement and integration of sensors
• Sensors are placed on right position
• Solar panels must be in a right direction
• Safety of sensors including communication device
• Loose connections
23. Wind - X
Business Overview
• Top company in the category of Windmill Testing Services and a leading solution provider in Renewable Energy Sector
• Specialized in craneless solution for wind turbine major components
Solution Outline
• WIND-X monitoring system use variety of sensors and signals analyzed by using highly-evolved software
• Our monitoring system is able to detect problems before breakdown
• Using wind data logger all sensors output data are collected & pushed to cloud or local server
Challenges
• Placement and integration of sensors
• Setting of a communication device
• Remote area network issue
24. Our Consortium Partners
Lumbini Elite Solutions & Services Pvt. Ltd. Automation Excellence
Automation Connect SPowerZ
Control Care India
26. Thank You
Contact –
Ramnath S Mani - ramnath.mani@elitiatech.com +91 9840062118
Rajeev Ranjan - rajeev.ranjan@elitiatech.com +91 9886742454
K Mehta - mehta.k@elitiatech.com +91 9448703501
Lee J Pryor - lee.pryor@elitiatech.com + 1 9193493089
Website: www.elitiatech.com
Elitia Technology Solutions Pvt. Ltd.
#7, SJR Eternity, Phase – 1,
Kodigehalli Road, Hoodi
Bangalore – 560048
Elitia Inc.
8817 Ross Court
Raleigh
North Carolina 27613
Elitia Technology Solutions
New No. 27, Old No. 14 Josier Street, First
Floor, Nungambakkam
Chennai 600034
Editor's Notes
Hardware Used
Multifunction meter
GSM / GPRS Modem
Technology Used
Modbus
GSM / GPRS
Features:
Energy Monitoring
Consumption (Graphical / Excel Reports)
Hourly
Daily
Monthly
Yearly, Basis
Comparison Charts & Top Consumption
Excess Consumption / Setting Targets / Alerts
Email Alerts, SMS Alerts
Voltage / Current / Power Factor / Frequency / Power Energy Analysis reports
Hardware used:
Fixed Gas detector device
Portable Gas Detector device
Technology used:
Modbus
GSM/GPRS
Features
Vibration + Audio / Visual alarms to the person holding the device and moving into the hazardous area
Connectivity to cloud for real time data transmission for audio visual alarm at the remote monitoring centre
Storing Data on cloud for statistical reports
Can be exported to the computer to view historical data in a graphical format and Excel format
Temperature and humidity detect functions are also available
User-friendly operation models
Hardware used:
GPS - GPRS Vehicle Tracking device
Technology used:
GSM/GPRS
Features:
Monitor parameters like oil temperature, fuel / coolant
level, etc., of the vehicle
Real time data transmission to
remote control centre.
Track location
Alarm facility
SMS & Email Alerts
Over speeding & Idling alerts
Geo-fence alerts
Find your vehicle
Hardware used:
LED light
ZigBee device (Transmitter)
ZigBee device (Receiver)
Motion sensor
Technology used:
ZigBee(RF Signal)
Wi-Fi
Features:
Auto switching
Intensity controlling
Remote monitoring & management
Automatic outage detection
Environment monitoring
Wireless Communication
Energy Saving
Compact burn time
Hardware used:
RFID Tags/Cards
RFID Recievers
Wi-Fi Router
Technology used:
RF
Wi-Fi
Features
RFID + GPRS (Online / Offline Processing)
Fully Automatic System
Importing Employee data from Existing HR or Payroll Module
RFID antenna mapping with location
Location wise employee tracking and tactical analysis
History Management
Data Archive Facility
Smart Graphical User Interface to represent real-time employee tracking information location wise
Hardware used:
Beacons, Beacon receivers, Router
Technology used:
BLE, Wi-Fi
Features :
Inventory Management and Tracking
Asset Tracking
Path optimization of forklift trucks for asset
Return tools back to their designated place
Identification and reduction of inactive or non-
Productive time
Reduction in mishandling of goods
Hardware used:
Temp./Humidity sensor
Ultrasonic sensor
RFID Tag & Receiver
Arduino Board,
GSM/GPRS module
GPS module
Load cell
Technology used:
GSM/GPRS
GPS
Features
Live GPS Tracking of garbage vehicle
Integrated SWM Dashboard
Route and Bin Monitoring
Map View of Assigned Vehicle
Garbage Bin Visit Count
Identification using RFID tags
Staff Management- Attendance
Vehicles route & Bin Pick ups History
Weight Automation
Ward wise Vehicle Availability Report
Technology Used:
SAP HANA Platform
SAP HCP Mobile Services
SAP ECC 6.0
SMART Sensors
Shop Floor controllers – PLC/ SCADA/ MES
Dealer/Vendor system
Hardware used:
Solar panel
ABB ACS 355 drive
GSM/GPRS modem
Technology used:
GSM/GPRS
Modbus
Features & Benefits:
Live monitoring of status of solar water pump working,
water flow rate, electrical parameters
Monitor the location of solar water pump on Google map
Generate daily reports with time stamp, set SMS alerts,
do remote switching of solar water pump from a mobile
or computer
Easy to operate and maintain
No fuel cost- uses abundantly available free solar energy
Long operating life
No conventional grid electricity required
Features
Monitor parameters like energy generated & consumption, temperature & humidity, irradiance, wind speed & direction.
Real time data transmission to remote control centre.
Weather Monitoring
Alarm facility
Historical data made available for report
generation
Various Monitoring like Real-Time inverter, Grid monitoring, earth fault monitoring
SMS/ Email/ Dashboard/ Mobile App Alerts
Features
Data acquisition module & measurement sensors
Data acquisition module measures vibration, etc., with the sensors installed on the wind turbine and sends the data to the server
Data management software
It performs a primary diagnosis of the data and issues an alarm if the data exceeds the threshold.
Monitor/analysis software
This is installed on a PC connected to the Internet, alarms and data can be monitored at a remote location
Used Wind Data Logger
Accuracy , high resolution, sensors data communication via automatically transfer to any server in that wind speed, wind direction ,temperature, humidity, oil level, power, current, voltage, etc .