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HYDRAULICS
V3.4
• Determines hydraulic performance for a specified set of conditions
• Designs hydraulic system for optimum performance
– For max. bit hydraulic horsepower (BHHP)
– For max. jet impact force (IF)
Optimizing for max. BHHP or max. IF, the program shows the relationship
graphically between flow rate, SPP, and bit TFA for a given drill string and
wellboreconfiguration.
V3.4
Module Features
Hydraulics Main Screen Flow Behavior Comparison
V3.4
Yield Power-Law
Bingham-plastic
Power-Law
Newtonic
Shear rate
Shear
stress
Rheology Models
• Newtonian
• Bingham Plastic
• Power Law
• Yield Power Law
t = µD
t = t0+µD
t = KDn
t = t0+ KDn
pseudo-plastic
V3.4
Model Inefficiencies
• Bingham overstates drillstring losses
• Power Law understates annular losses
• Yield Power Law most accurate
• None account for temperature and pressure effects
V3.4
2
Viscosimeter Data Evaluation
Bingham-plastic parameters :
• PV =T600 – T300 cP
• YP =T300 – PV lb/100 sq.ft
Power-law parameters :
300
600
log32.3n
Θ
Θ
×=
V3.4
n
300
511
K
Θ
= lb-sn/100 sq.ft
-
Hydraulics
Issues :
• Flow Regime (laminar or turbulent)
• Hole Erosion
• Pressure Losses
• Bit Cleaning
• Bottom Hole Cleaning
• Cuttings Transport in Annulus
• Hydraulic Power forDownholeTools
• Standpipe Pressure
• Pump Liners Size, Pump Rate(s)
V3.4
Annular Hydraulics
• Cuttings removal is of primary importance
• Hole erosion (washouts)
• Equivalent Circulating Density (ECD)
• Critical velocity in annulus
– Laminar Flow
– Turbulent Flow
• Pressure loss in annulus
V3.4
Bit Hydraulics
• Jet velocity :
• Bit pressure loss :
• Bit hydraulic horsepower :
• Hydraulic horsepower per sq. inch :
TFA
q
32.0vj ×=
V3.4
2
2
b
TFA10858
MWq
P
×
×
=∆
1714
QP
BHHP b ×∆
=
2
bD
BHHP
27.1HSI ×=
fps
psi
hp
hp/sq.in
Bit Hydraulics
Optimization criteria :
• Bit Hydraulic Horsepower : BHHP = f(? Pb ; Q)
Optimum : at 65% of the pump pressure lost at bit
• Impact Force : IF = f(MW;Q;vj)
Optimum : at 48% of the pump pressure lost at bit
1714
QP
BHHP b ×∆
=
V3.4
1930
QvMW
IF
j ××
=
hp
lbs
Hydraulics
• Surface System 5% 5
• Drill String 40% 40
• DownholeTools 0-20% 20
• Annulus 5% 5
• Bit 30-50% 30
_________
100 %
V3.4
Pressure losses:
Note : optimum hydraulics requires 48-65% of the total pressure lost in the bit
3
Prior Run Calculation
SPP = C1 QC2
• Input Q1- SPP1 and Q2 - SPP2
• Same drill string configuration, same mud weight and viscosity
• From two sets of data (2 equations) C1 and C2 could be defined
• When C1 and C2 are known, SPP for every Q could be calculated
V3.4
Recommendations
V3.4
• Flow rate : 4.5~7.0 gpm/in2 ; depending on formation hardness
or 30~70 gpm/in of bit diameter
• Pressure loss at bit : 50~65% of total pressure loss
~50% for roller cone bits
~65% for fixed cutter bit
• Jet velocity : 300~450 fps
• HSI : 2.5~7.0 depending on bit
• Annular flow : laminar
• Transport ratio : > 50%
Hydraulics
V3.4
Notes :
• Motor and MWD data are supplied in pick tables
• Check the pressure drop data in the tables and correct
• Surface equipment type code has to be supplied
• Measure / estimate the equivalent cuttings diameter and density
• Calculate cuttings transport ratio
• Calculate pump strokes / minute

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4 hydraulics

  • 1. 1 HYDRAULICS V3.4 • Determines hydraulic performance for a specified set of conditions • Designs hydraulic system for optimum performance – For max. bit hydraulic horsepower (BHHP) – For max. jet impact force (IF) Optimizing for max. BHHP or max. IF, the program shows the relationship graphically between flow rate, SPP, and bit TFA for a given drill string and wellboreconfiguration. V3.4 Module Features Hydraulics Main Screen Flow Behavior Comparison V3.4 Yield Power-Law Bingham-plastic Power-Law Newtonic Shear rate Shear stress Rheology Models • Newtonian • Bingham Plastic • Power Law • Yield Power Law t = µD t = t0+µD t = KDn t = t0+ KDn pseudo-plastic V3.4 Model Inefficiencies • Bingham overstates drillstring losses • Power Law understates annular losses • Yield Power Law most accurate • None account for temperature and pressure effects V3.4
  • 2. 2 Viscosimeter Data Evaluation Bingham-plastic parameters : • PV =T600 – T300 cP • YP =T300 – PV lb/100 sq.ft Power-law parameters : 300 600 log32.3n Θ Θ ×= V3.4 n 300 511 K Θ = lb-sn/100 sq.ft - Hydraulics Issues : • Flow Regime (laminar or turbulent) • Hole Erosion • Pressure Losses • Bit Cleaning • Bottom Hole Cleaning • Cuttings Transport in Annulus • Hydraulic Power forDownholeTools • Standpipe Pressure • Pump Liners Size, Pump Rate(s) V3.4 Annular Hydraulics • Cuttings removal is of primary importance • Hole erosion (washouts) • Equivalent Circulating Density (ECD) • Critical velocity in annulus – Laminar Flow – Turbulent Flow • Pressure loss in annulus V3.4 Bit Hydraulics • Jet velocity : • Bit pressure loss : • Bit hydraulic horsepower : • Hydraulic horsepower per sq. inch : TFA q 32.0vj ×= V3.4 2 2 b TFA10858 MWq P × × =∆ 1714 QP BHHP b ×∆ = 2 bD BHHP 27.1HSI ×= fps psi hp hp/sq.in Bit Hydraulics Optimization criteria : • Bit Hydraulic Horsepower : BHHP = f(? Pb ; Q) Optimum : at 65% of the pump pressure lost at bit • Impact Force : IF = f(MW;Q;vj) Optimum : at 48% of the pump pressure lost at bit 1714 QP BHHP b ×∆ = V3.4 1930 QvMW IF j ×× = hp lbs Hydraulics • Surface System 5% 5 • Drill String 40% 40 • DownholeTools 0-20% 20 • Annulus 5% 5 • Bit 30-50% 30 _________ 100 % V3.4 Pressure losses: Note : optimum hydraulics requires 48-65% of the total pressure lost in the bit
  • 3. 3 Prior Run Calculation SPP = C1 QC2 • Input Q1- SPP1 and Q2 - SPP2 • Same drill string configuration, same mud weight and viscosity • From two sets of data (2 equations) C1 and C2 could be defined • When C1 and C2 are known, SPP for every Q could be calculated V3.4 Recommendations V3.4 • Flow rate : 4.5~7.0 gpm/in2 ; depending on formation hardness or 30~70 gpm/in of bit diameter • Pressure loss at bit : 50~65% of total pressure loss ~50% for roller cone bits ~65% for fixed cutter bit • Jet velocity : 300~450 fps • HSI : 2.5~7.0 depending on bit • Annular flow : laminar • Transport ratio : > 50% Hydraulics V3.4 Notes : • Motor and MWD data are supplied in pick tables • Check the pressure drop data in the tables and correct • Surface equipment type code has to be supplied • Measure / estimate the equivalent cuttings diameter and density • Calculate cuttings transport ratio • Calculate pump strokes / minute