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3D FABRIC AND IT’S
APPLICATION IN CLOTHING
Submitted to
Dr. B.K. BEHERA
Submitted by
ASHUTOSH SHUKLA (2013TTE2757)
CONTENT
• INTRODUCTION
• CLASSIFICATIONS OF 3D FABRICS
• 3 DIMENSIONAL WEAVING PROCESS
• APPLICATIONS OF 3D FABRICS
• APPLICATION IN CLOTHING
• REFERENCES
INTRODUCTION
• The 3D weaving technology is used for the
production of only specially industrial fabrics.
Keeping high level of security in mind for
protective clothing, 3D fabric play important
role.
A single-fabric system, the constituent yarns of
which are supposedly disposed in a three mutually
perpendicular plane relationship
3-D Woven Construction
X
Y
Z
3:48 PM
DRAWBACKS OF 2D CONSTRUCTION
• Anisotropic
• Poor in-plane shear resistance
• Less modulus than the fiber material due
to presence of crimp
3D STRUCTURE
3:48 PM
Yarns are arranged
perpendicular to each
other in X, Y and Z
directions
No interlacing or crimp
exists between yarn
Thickness can be increased
High Fibre Volume Fraction
CLASSIFICATION OF 3D STRUCTURES
I) Based on type of 3D Structures
 3D Solid:
 3D Hollow:
Flat surface
Uneven surface
 3D Shell:
By weave combination
By differential take-up
By moulding
 3D Nodal
II) Based on type of
mechanism
 3D Woven
 3D Knitted
 3D Nonwoven
 3D Jacquard design
 Braided structure
III) Based on type of
weaving process
 2D weaving – 3D
fabrics
 3D weaving – 3D
fabrics
 NOOBING
Orthogonal
Warp Interlock
Angle Interlock
3D Solid structure
Orthogonal
 It is characterized by straight yarns in warp, weft
and thickness directions
 This structure can provide a greater volume
fraction than Warp interlock structures
3:48 PM
3D SOLID STRUCTURE
It is a multilayer fabric
Used for flat panel reinforcement
Normally woven on a shuttle loom
Warp Interlock
3D SOLID STRUCTURE
Structures are distinguished by the
individual layers
 Each layer may be of different weave
 Stitching of layers
 Structure ranges from 2 to 4 layers
Angle Interlock
3D HOLLOW STRUCTURE
a) Flat surface-where three or more layers of fabric are
used, the layer of fabric connecting the top and
bottom layers will be woven with longer length than
the top and bottom layers.
b) Uneven surface-adjacent layers of fabrics are
combined and separated at arranged intervals.
3D SHELL STRUCTURE
a) By weave combination
b) By differential take-up
c) By moulding
BY WEAVE COMBINATION
Concentric rings were planned and gradient change of
weaves was employed in the areas between two
adjacent rings
BY DIFFERENTIAL TAKE-UP
The conventional one-piece take-
up roller was replaced by one
made up by many discs that are
electronically controlled to
perform individual take-up
movement
BY MOULDING
Due to the extensibility of yarns
and fabrics and the allowance of
shear, most flat woven fabrics
can be molded into doubly
curved surfaces to some extent.
3D NODAL STRUCTURE
A 3D nodal fabric refers to a fabric that facilitates a
network formed by different tubular or solid members
joining together
Dimensional stability
Conformability
Mold ability
Withstand multi-directional mechanical stress
Characteristics Advantage of 3D fabric
All these characteristics are essential for composite manufacturing
APPLICATIONS OF 3D FABRICS
• Automotive engineering
• Aeronautics
• Construction
• Medical material
• Transport applications
• Protective clothing
• Ballistic and various industrial uses
APPLICATIONS OF 3D FABRICS IN PROTECTIVE CLOTHING
Protective clothing is the applications, where a high level of
protection is expected from the lightest possible components and
3D fabric is one of the best option for this because it have some
characteristic like-
• Thick in dimensions
• Damage tolerance and impact resistance
• Flexural
• Tensile and compressive stiffness
• strength
PROTECTIVE CLOTHING
Body armours
Ballistic Protection
Cut resistance fabric
Bullet proof shoes
TERRY FABRICS
VELVET FABRICS FOR UPHOLSTERY
• Velvet fabrics are a class of pile fabrics which are divided into two as warp pile fabrics
and weft pile fabrics known as velveteen according to the pile direction
BULLET PROOF CLOTHING
WOMEN BODY ARMOUR VEST
HELMET MANUFACTURING
CUT AND STAB RESISTANCE CLOTHING
REFRENCES
• Multiaxis Three Dimensional (3D) Woven Fabric Kadir Bilisik Erciyes University Department of Textile Engineering, Turkey
• 3D Woven Fabrics Pelin Gurkan Unal Nam k Kemal University Department of Textile Engineering Turkey
• https://www.google.co.in/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=iz5Fz0O0GYmVzM&t
bnid=Ju-MXBx00qJlZM:&ved=0CAUQjRw&url=http%3A%2F%2Fwww.bbc.com%2Ffuture%2Fstory%2F20130115-
woodpecker-inspires-bike-
helmet&ei=vapBU7XhF8f5rAe98IDoCw&bvm=bv.64367178,d.bmk&psig=AFQjCNG4mMxLo1_58nGPZibCOH6xh1ir_g&ust=
1396898840934411
• Professor Dava J. Newman, Ph.D., Professor Jeff Hoffman, Kristen Bethke*, Joaquin Blaya, Christopher Carr, and Bradley Pitts,
MIT Department of Aeronautics and Astronautics, MIDÉ Technologies, TAI, 6 November 2003
• 3D Woven Fabrics, Pelin Gurkan Unal, Namk Kemal University Department of Textile Engineering Turkey
• US4923741 patent.

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3D Fabric & Its Application in Clothing

  • 1. 3D FABRIC AND IT’S APPLICATION IN CLOTHING Submitted to Dr. B.K. BEHERA Submitted by ASHUTOSH SHUKLA (2013TTE2757)
  • 2. CONTENT • INTRODUCTION • CLASSIFICATIONS OF 3D FABRICS • 3 DIMENSIONAL WEAVING PROCESS • APPLICATIONS OF 3D FABRICS • APPLICATION IN CLOTHING • REFERENCES
  • 3. INTRODUCTION • The 3D weaving technology is used for the production of only specially industrial fabrics. Keeping high level of security in mind for protective clothing, 3D fabric play important role.
  • 4. A single-fabric system, the constituent yarns of which are supposedly disposed in a three mutually perpendicular plane relationship 3-D Woven Construction X Y Z 3:48 PM
  • 5. DRAWBACKS OF 2D CONSTRUCTION • Anisotropic • Poor in-plane shear resistance • Less modulus than the fiber material due to presence of crimp
  • 6. 3D STRUCTURE 3:48 PM Yarns are arranged perpendicular to each other in X, Y and Z directions No interlacing or crimp exists between yarn Thickness can be increased High Fibre Volume Fraction
  • 7. CLASSIFICATION OF 3D STRUCTURES I) Based on type of 3D Structures  3D Solid:  3D Hollow: Flat surface Uneven surface  3D Shell: By weave combination By differential take-up By moulding  3D Nodal II) Based on type of mechanism  3D Woven  3D Knitted  3D Nonwoven  3D Jacquard design  Braided structure III) Based on type of weaving process  2D weaving – 3D fabrics  3D weaving – 3D fabrics  NOOBING Orthogonal Warp Interlock Angle Interlock
  • 8. 3D Solid structure Orthogonal  It is characterized by straight yarns in warp, weft and thickness directions  This structure can provide a greater volume fraction than Warp interlock structures 3:48 PM
  • 9. 3D SOLID STRUCTURE It is a multilayer fabric Used for flat panel reinforcement Normally woven on a shuttle loom Warp Interlock
  • 10. 3D SOLID STRUCTURE Structures are distinguished by the individual layers  Each layer may be of different weave  Stitching of layers  Structure ranges from 2 to 4 layers Angle Interlock
  • 11. 3D HOLLOW STRUCTURE a) Flat surface-where three or more layers of fabric are used, the layer of fabric connecting the top and bottom layers will be woven with longer length than the top and bottom layers. b) Uneven surface-adjacent layers of fabrics are combined and separated at arranged intervals.
  • 12. 3D SHELL STRUCTURE a) By weave combination b) By differential take-up c) By moulding
  • 13. BY WEAVE COMBINATION Concentric rings were planned and gradient change of weaves was employed in the areas between two adjacent rings
  • 14. BY DIFFERENTIAL TAKE-UP The conventional one-piece take- up roller was replaced by one made up by many discs that are electronically controlled to perform individual take-up movement
  • 15. BY MOULDING Due to the extensibility of yarns and fabrics and the allowance of shear, most flat woven fabrics can be molded into doubly curved surfaces to some extent.
  • 16. 3D NODAL STRUCTURE A 3D nodal fabric refers to a fabric that facilitates a network formed by different tubular or solid members joining together
  • 17. Dimensional stability Conformability Mold ability Withstand multi-directional mechanical stress Characteristics Advantage of 3D fabric All these characteristics are essential for composite manufacturing
  • 18. APPLICATIONS OF 3D FABRICS • Automotive engineering • Aeronautics • Construction • Medical material • Transport applications • Protective clothing • Ballistic and various industrial uses
  • 19. APPLICATIONS OF 3D FABRICS IN PROTECTIVE CLOTHING Protective clothing is the applications, where a high level of protection is expected from the lightest possible components and 3D fabric is one of the best option for this because it have some characteristic like- • Thick in dimensions • Damage tolerance and impact resistance • Flexural • Tensile and compressive stiffness • strength
  • 20. PROTECTIVE CLOTHING Body armours Ballistic Protection Cut resistance fabric Bullet proof shoes
  • 21.
  • 23. VELVET FABRICS FOR UPHOLSTERY • Velvet fabrics are a class of pile fabrics which are divided into two as warp pile fabrics and weft pile fabrics known as velveteen according to the pile direction
  • 27. CUT AND STAB RESISTANCE CLOTHING
  • 28. REFRENCES • Multiaxis Three Dimensional (3D) Woven Fabric Kadir Bilisik Erciyes University Department of Textile Engineering, Turkey • 3D Woven Fabrics Pelin Gurkan Unal Nam k Kemal University Department of Textile Engineering Turkey • https://www.google.co.in/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=iz5Fz0O0GYmVzM&t bnid=Ju-MXBx00qJlZM:&ved=0CAUQjRw&url=http%3A%2F%2Fwww.bbc.com%2Ffuture%2Fstory%2F20130115- woodpecker-inspires-bike- helmet&ei=vapBU7XhF8f5rAe98IDoCw&bvm=bv.64367178,d.bmk&psig=AFQjCNG4mMxLo1_58nGPZibCOH6xh1ir_g&ust= 1396898840934411 • Professor Dava J. Newman, Ph.D., Professor Jeff Hoffman, Kristen Bethke*, Joaquin Blaya, Christopher Carr, and Bradley Pitts, MIT Department of Aeronautics and Astronautics, MIDÉ Technologies, TAI, 6 November 2003 • 3D Woven Fabrics, Pelin Gurkan Unal, Namk Kemal University Department of Textile Engineering Turkey • US4923741 patent.