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PV CORE METER




      R. Drouin   1
INSTALLATION
CONCEPTION
During conception this chart was    SOLAR Photo Voltaic PANEL   (ELETRIC HEAT BACKUP)                                           SLR MATRIX DEV.xl

drafted to compare alternative      SELECT SYSTEM CONFIGURATION COLUMB C1, C2, C3, C4, C5, C6
                                                POWER OUTPUT ( ALL ARE STRING TIE SYSTEMS)
available technologies                                     STANDARD KILOWATT HOUR METER
                                                              OFF GRID
                                                                 PUBLIC SERVICE NET METERING STATUS (PUBLIC SERVICE INSTALL NEED
                                                                    BATTERY BACKUP
With price and performance trade
                                                                                                   BENEFITS
off the 5 KW hybrid battery                                                 1.5KW SCALEABLE STRING GRID TIE INVERTER (70%)
backed grid-tie architecture was                                              R = POSSIBLE $ REFUND EXCESS POWER GENERATION
                                                                                N =NO PUBLIC SERVICE SITE EVALUATION OR INSTALL
selected                                                                          5 = UP TO 5KW SCALEABLE STRING GRID TIE INVERTER
                                                                                    L = INSTALL LOWER COST FOR EVALUATE
                                                                                      REDUCE ELECTRIC BILL
                                                                                         MINIMAL POWER OUTAGE BACKUP
                                                                                           ELIMINATE ELECTRIC BILL
                                                                                              F = FULL POWER OUTAGE BACKUP
                                                                                                S = NO BATTERY TO SERVICE
                                                                                                  PUBLIC SERVICE REBATES
                                                                                                     PUBLIC SERVICE REBATES WITH BACKU

                                                                                                                  $ COST
                                                                                                                       WATT PER

                                    C1          C2         C3 C4 C5 C6
                                    Solar Panels
                                               300-1.2KW C              C   X     N       LX   X                  2000          LATER 600 WATTS F
                                                                                                                         300     AND SO ON
                                                2.5, 5KW        C       C   X     N 5      X   X X   F            23K
                                                                                                                         2.5K
                                                2.5, 5KW            C       X R       5    X   X X       SX       20K
                                                                                                                         2.5K
                                                2.5, 5KW            C   C   X R       5    X   X X   F    X   X   24K           LATER 5KW FOR +$2
                                                                                                                         2.5K




                        R. Drouin                                                                                                     2
WORK BREAKDOWN
STRUCTURE (WBS)
Developed an XL spreadsheet to
graphically convert a WBS into a
timeline to input into Microsoft
Project.

To the right is a sample
representation of the this XL
Program.

(The MS Project sample may be
added at a subsequent time)




                         R. Drouin   3
BOM $
An XL spreadsheet was
developed to
-identify each item
-price each item                     ITE
                                     M
-total cost the system
                                           DESCRIPTION              VENDOR           ordr #    $SHIP       $ EA        QTY         COST
                                                                    PN               date                              qty cst
                                                                                                                                     $0.00
 This is important not only                                                                                                         $0.00
   for the build but for tax           1 SOLAR PANELS               SUN ELECTRIC     O 7363     387.64       382.2             6 $2,680.84
                                                                                                                        $2,293.2
   rebate record.                        SUNELEC A210               SUN-A-210-FA3    D101020                                   0     $0.00
                                       2 XANTREX MPPT                                O 7363            0 508.98                1 $508.98
                                         CHARGE CONTROLLER          XW-MPPT60-150    D101020                             $508.98     $0.00
                                       3 CONNECTORS MC 4            SUN ELECTRIC     O 7363                  19.98             2    $39.96
                                         SOLAR PANEL CONN                            D101020                              $39.96     $0.00
                                       4 Unirac 300202 2-60"        ALT-E            O76416      53.32       97.41             4 $442.96
                                         Rails, 4 L-Feet            UNI300202        D101019                             $389.64     $0.00
                                       5 CABLE USE-2 10AWG FT       ALT-E            O76416            0     172.2             1 $172.20
                                         500 FT                     GENUSE2RHW2SPL   D101019                             $172.20     $0.00
                                         15 AMP DC DIN Rail Mount
                                       6 CB                         ALT-E            O76416                       13           2     $26.00
                                         GEN circuit breaker        GENBRKDIN-15     D101019                              $26.00      $0.00




                         R. Drouin                                                                                                        4
Dover , NH 3                rd
                             PV NET METERD SYSTEM
                         1st MOUNTING TO EXISTING BUILDING 2009

                                    Combiner, MPPT charge controller,
Solar panels mounted on garage
                                    and grid tie inverter




                    R. Drouin                                           5
SYSTEM
DESCRIPTION
4.5 KW 48 VDC 240 VAC SPLIT PHASE

MAXIMUM POWER POINT TRACKINT (MPPT) CHARGE
CONTROLLER.

HYBRID GRID TIE INVERTER BATTERY BACK RESIDENTIAL

GENERATOR INPUT FOR POWER OUTAGES LASTING
MORE THAN A DAY

POWER METER MONITOR

CAN NETWORK PROGRAMED AND MONITORED MPPT
CHARGE CONTROLLER AND HYBRID INVERTER

22 X 205 WATT 18 VDC 38 INCH BY 42 INCH SOLAR PANELS




                    R. Drouin                          6
Results of
Commissioning
 -2009 Third net metered
   system commissioned in
   Dover, NH

 -NEC NFPA 70 (include article
   690 Solar Photovoltaic System

 -Net metered to barter
   Kilowatt-hours with the public
   utility PSNH




                        R. Drouin   7
Initial Design in Orcad




         R. Drouin        8
System Wiring Diagram
                                          Substation electrical room wiring (inverter,
Wiring diagram to layout representation   Charge controller, combiner)




                       R. Drouin                                                     9
PV PERFORMANCE METER
EXISTING PATENT FOR TESTING SOLAR PANEL PERFORMANCE

LAYOUT OF TEST CONFIGURATION                        TEST CIRCUIT
                                                    INCLUDES “NEW SOLAR CELL” AND “SOLAR CELL UNDER TEST”
AMONG DETERMINATIONS INCLUDE WEEK PANEL OR PANELS   TEST UNIT CAN BE MEASRUED IN PLACE UNER AMBIENT LIGHT
NEED CLEANING                                       WITOUT HAVING TO REMOVE THE PANEL FROM MOUNTING




                           R. Drouin                                                                        10
SOLAR PANEL CORE
METER
o   PRESUME THE PV
    PERFORMANCE METER IS
    COMPARE TO A DIGITAL
    VOLT METER

o   THE METERING PORTION
    COULD BE DETERMINED TO
    BE A CORE METER.

o   METERS CAN BE USED TO
    MEASURE MANY
    PARMETERS: TEMPERATURE,
    WEIGHT, LENGTH,
    HUMIDITY, DISTANCE,
    VOLUME, RPM, SPEED

o   WHAT ELSE NEEDS
    MEASUREING IN A PV
    SYSTEM ENVIRONMENT


                    R. Drouin   11
PV CORE METER
A SINGLE INPUT IS LOADED AND MEASURED
                                                                                                                                                                  PERSONAL
                                                                                                                                                                  COMPUTER


                                                                                                                      DISPLAY

                                                         MICROCONTROLLER (uC)
                                                                                  SERIAL PARALLEL
                                                                                  AND, OR RF

                                                                                                                      LIQUID CRYSTAL
         PHOTOVOLTAIC (PV)                               ANALOG TO                                                    DISPLAY (LCD)
         PANEL                                           DIGITAL
                                                         CONVERTER
                                                                                              POWER              SWITCH      BATTERY
                                             VOLT PV     A/D CHANNEL B                POWER   INDICATOR      .               BAT VDC

                                             AMP PV      A/D CHANNEL A                                       SW                           COMMON ELECTRICAL
                                             CURRENT                                                                                      CONNECTION
                                CURRENT                  A/D may be part of uC
                                SENSING
                                CIRCUIT                                                  DAC OUTPUT         DIGITAL TO ANALOG
                                                                                         CONTROL            CONVERTER (DAC)
                                                                                       CONTROL LINES
                                                       uC RUNNING                      AND DATA BUS
                                                       MAXIMUM POWER POINT TRACKING                          MAY BE
                                                       (MPPT)                                                INTEGRATING DAC
                                                       FIRMWARE




                                          CURRENT LOAD
                                          CIRCUIT




                                                                                                    Title
                                                                                                                 SOLAR PV CORE METERING BLOCK DIAGRAM

                                                                                                    Size         Document Number                                             Rev
                                                                                                       A         DWG121203SMCB                                                 X1

                                                                                                    Date:          Monday , December 03, 2012    Sheet        1   of   1




                             R. Drouin                                                                                                                                              12
APPLICATION: PV PANEL
 MAXIMUM STRING ACTIVATION
2011 SET OF PV PANELS WERE #.89 A
WATT
                                                            METERING SAMPLED AT
                                                            LOW DUTY CYCLE
                                     PHOTOVOLTAIC (PV)                                    DATA COMMUNICATION (COM)           SERIAL PARALLEL
                                     PANEL STRING                                                                            AND, OR RF
INSTEAD OF TRACKING THE SUN               1                    PV CORE
                                                                                          RL1
                                                                                                4                    TO COMBINER BOX AND
                                                               METERING               3                              CHARGE CONTROLLER
ELECTED TO SIMPLY FILL AVAILABEL                                                                1
                                                                                                2
ARE WITH PV                                                                       RELAY SPST

                                                                                          RL2
                                                                                                4                                                COM
                                                                                      3
                                                                                                1
WITH CONTINUAL GROWTH SCALING                                                                   2
                                                                                                                                           COM TO PC INTERFACE


OF SYSTEM PV WILL REACH OVER                                                      RELAY SPST
                                                                                                                                           SERIAL PARALLEL
                                                                                          RL3                                              AND, OR USB
100% OF CAPACITY AT MAXIMUM                                                           3
                                                                                                4
                                                                                                                                                 PERSONAL
POWER                                 PHOTOVOLTAIC (PV)
                                      PANEL STRING               COM
                                                                                                1
                                                                                                2
                                                                                                                                                 COMPUTER

                                              2              PV CORE              RELAY SPST
                                                             METERING                                                                               OUTPUT
                                                                                          RL4                                                       RELAY
                                                                                                4                                                   MODULE
MOST HOUR OF THE DAY THE SUN                                                          3
                                                                                                1

TRAJECTORY IS WELL BELOW 80%                                                                    2                                 PC RUNS PROGRAM THAT DETERMINS WHICH
                                                                                                                                  PANELS PRODUCE THE MOST MPPT KILOWATTS
                                                                                  RELAY SPST                                      THEN KEEPS ONLY THOSE PV STRING RELAYS
                                                                                                                                  ENEGIZED



A METHOD IS NEEDED TO REDUCE                                     COM

THE NUMBER OF STRINGS AT PEEK             ...                  PV CORE
                                                               METERING

POWER
                                        PHOTOVOLTAIC (PV)
                                        PANEL STRING             COM
                                                  X            PV CORE
INSTEAD OF DEACTIVATING STRINGS                                METERING


INDISCRIMINANATLY, CIRCUIT TO THE
RIGHT WILL KEEP THOSE STRINGS ON
THAT ARE AT MAXIMUM POWER IN                                                                                         Title
                                                                                                                             SOLAR METER PV CORE APPLICATION
UNOBSTRUCTED SUNLIGHT                                                                                                Size    Document Number                                        Rev
                                                                                                                        A    DWG121203SMCA                                            X1

                                                                                                                     Date:     Monday , December 03, 2012    Sheet   1     of   1

THIS MAKES USE OF THE PV CORE
METER


                         R. Drouin                                                                                                                                                   13
PV METERED FLOW CHART

Top level flow chart .                   Declaratives
                                     Initialize variables
                                        Initialize DSP
                                        Initialize LCD

P0 is the parameter of the prior A
to D sample
                                      Manage DAC
                                      Capture A to D
                                         For P1
P1 is the parameter of the most
recent A to D sample.
                                        Display data

This was used to target the MPPT
level by sequentially
approximating each bit through            P1 > P0
the P1 > P0 process.

                                          Manage               Manage
                                      Increment DAC         Decrement DAC
                                        parameters            parameters




                                           P0=P1




                         R. Drouin                                          14
PROGRAMMING
Programming of the
microcontroller using software
tools was done.

To the left is a sample code done
on Microchip’s MPLAB with soft
ice simulation of registers.

This section of code passes
commands to and LCD display
module.




                         R. Drouin   15
SOLAR 1SKY SUPPORT
Membership to Gimesound.com
providing support to 1sky.org to
promote a green economy.

Music may be found at.
http://www.gimmesound.com/Bob
Drouin/

Thank you




                        R. Drouin   16

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121202 slr

  • 1. PV CORE METER R. Drouin 1
  • 2. INSTALLATION CONCEPTION During conception this chart was SOLAR Photo Voltaic PANEL (ELETRIC HEAT BACKUP) SLR MATRIX DEV.xl drafted to compare alternative SELECT SYSTEM CONFIGURATION COLUMB C1, C2, C3, C4, C5, C6 POWER OUTPUT ( ALL ARE STRING TIE SYSTEMS) available technologies STANDARD KILOWATT HOUR METER OFF GRID PUBLIC SERVICE NET METERING STATUS (PUBLIC SERVICE INSTALL NEED BATTERY BACKUP With price and performance trade BENEFITS off the 5 KW hybrid battery 1.5KW SCALEABLE STRING GRID TIE INVERTER (70%) backed grid-tie architecture was R = POSSIBLE $ REFUND EXCESS POWER GENERATION N =NO PUBLIC SERVICE SITE EVALUATION OR INSTALL selected 5 = UP TO 5KW SCALEABLE STRING GRID TIE INVERTER L = INSTALL LOWER COST FOR EVALUATE REDUCE ELECTRIC BILL MINIMAL POWER OUTAGE BACKUP ELIMINATE ELECTRIC BILL F = FULL POWER OUTAGE BACKUP S = NO BATTERY TO SERVICE PUBLIC SERVICE REBATES PUBLIC SERVICE REBATES WITH BACKU $ COST WATT PER C1 C2 C3 C4 C5 C6 Solar Panels 300-1.2KW C C X N LX X 2000 LATER 600 WATTS F 300 AND SO ON 2.5, 5KW C C X N 5 X X X F 23K 2.5K 2.5, 5KW C X R 5 X X X SX 20K 2.5K 2.5, 5KW C C X R 5 X X X F X X 24K LATER 5KW FOR +$2 2.5K R. Drouin 2
  • 3. WORK BREAKDOWN STRUCTURE (WBS) Developed an XL spreadsheet to graphically convert a WBS into a timeline to input into Microsoft Project. To the right is a sample representation of the this XL Program. (The MS Project sample may be added at a subsequent time) R. Drouin 3
  • 4. BOM $ An XL spreadsheet was developed to -identify each item -price each item ITE M -total cost the system DESCRIPTION VENDOR ordr # $SHIP $ EA QTY COST PN date qty cst $0.00  This is important not only $0.00 for the build but for tax 1 SOLAR PANELS SUN ELECTRIC O 7363 387.64 382.2 6 $2,680.84 $2,293.2 rebate record. SUNELEC A210 SUN-A-210-FA3 D101020 0 $0.00 2 XANTREX MPPT O 7363 0 508.98 1 $508.98 CHARGE CONTROLLER XW-MPPT60-150 D101020 $508.98 $0.00 3 CONNECTORS MC 4 SUN ELECTRIC O 7363 19.98 2 $39.96 SOLAR PANEL CONN D101020 $39.96 $0.00 4 Unirac 300202 2-60" ALT-E O76416 53.32 97.41 4 $442.96 Rails, 4 L-Feet UNI300202 D101019 $389.64 $0.00 5 CABLE USE-2 10AWG FT ALT-E O76416 0 172.2 1 $172.20 500 FT GENUSE2RHW2SPL D101019 $172.20 $0.00 15 AMP DC DIN Rail Mount 6 CB ALT-E O76416 13 2 $26.00 GEN circuit breaker GENBRKDIN-15 D101019 $26.00 $0.00 R. Drouin 4
  • 5. Dover , NH 3 rd PV NET METERD SYSTEM 1st MOUNTING TO EXISTING BUILDING 2009 Combiner, MPPT charge controller, Solar panels mounted on garage and grid tie inverter R. Drouin 5
  • 6. SYSTEM DESCRIPTION 4.5 KW 48 VDC 240 VAC SPLIT PHASE MAXIMUM POWER POINT TRACKINT (MPPT) CHARGE CONTROLLER. HYBRID GRID TIE INVERTER BATTERY BACK RESIDENTIAL GENERATOR INPUT FOR POWER OUTAGES LASTING MORE THAN A DAY POWER METER MONITOR CAN NETWORK PROGRAMED AND MONITORED MPPT CHARGE CONTROLLER AND HYBRID INVERTER 22 X 205 WATT 18 VDC 38 INCH BY 42 INCH SOLAR PANELS R. Drouin 6
  • 7. Results of Commissioning  -2009 Third net metered system commissioned in Dover, NH  -NEC NFPA 70 (include article 690 Solar Photovoltaic System  -Net metered to barter Kilowatt-hours with the public utility PSNH R. Drouin 7
  • 8. Initial Design in Orcad R. Drouin 8
  • 9. System Wiring Diagram Substation electrical room wiring (inverter, Wiring diagram to layout representation Charge controller, combiner) R. Drouin 9
  • 10. PV PERFORMANCE METER EXISTING PATENT FOR TESTING SOLAR PANEL PERFORMANCE LAYOUT OF TEST CONFIGURATION TEST CIRCUIT INCLUDES “NEW SOLAR CELL” AND “SOLAR CELL UNDER TEST” AMONG DETERMINATIONS INCLUDE WEEK PANEL OR PANELS TEST UNIT CAN BE MEASRUED IN PLACE UNER AMBIENT LIGHT NEED CLEANING WITOUT HAVING TO REMOVE THE PANEL FROM MOUNTING R. Drouin 10
  • 11. SOLAR PANEL CORE METER o PRESUME THE PV PERFORMANCE METER IS COMPARE TO A DIGITAL VOLT METER o THE METERING PORTION COULD BE DETERMINED TO BE A CORE METER. o METERS CAN BE USED TO MEASURE MANY PARMETERS: TEMPERATURE, WEIGHT, LENGTH, HUMIDITY, DISTANCE, VOLUME, RPM, SPEED o WHAT ELSE NEEDS MEASUREING IN A PV SYSTEM ENVIRONMENT R. Drouin 11
  • 12. PV CORE METER A SINGLE INPUT IS LOADED AND MEASURED PERSONAL COMPUTER DISPLAY MICROCONTROLLER (uC) SERIAL PARALLEL AND, OR RF LIQUID CRYSTAL PHOTOVOLTAIC (PV) ANALOG TO DISPLAY (LCD) PANEL DIGITAL CONVERTER POWER SWITCH BATTERY VOLT PV A/D CHANNEL B POWER INDICATOR . BAT VDC AMP PV A/D CHANNEL A SW COMMON ELECTRICAL CURRENT CONNECTION CURRENT A/D may be part of uC SENSING CIRCUIT DAC OUTPUT DIGITAL TO ANALOG CONTROL CONVERTER (DAC) CONTROL LINES uC RUNNING AND DATA BUS MAXIMUM POWER POINT TRACKING MAY BE (MPPT) INTEGRATING DAC FIRMWARE CURRENT LOAD CIRCUIT Title SOLAR PV CORE METERING BLOCK DIAGRAM Size Document Number Rev A DWG121203SMCB X1 Date: Monday , December 03, 2012 Sheet 1 of 1 R. Drouin 12
  • 13. APPLICATION: PV PANEL MAXIMUM STRING ACTIVATION 2011 SET OF PV PANELS WERE #.89 A WATT METERING SAMPLED AT LOW DUTY CYCLE PHOTOVOLTAIC (PV) DATA COMMUNICATION (COM) SERIAL PARALLEL PANEL STRING AND, OR RF INSTEAD OF TRACKING THE SUN 1 PV CORE RL1 4 TO COMBINER BOX AND METERING 3 CHARGE CONTROLLER ELECTED TO SIMPLY FILL AVAILABEL 1 2 ARE WITH PV RELAY SPST RL2 4 COM 3 1 WITH CONTINUAL GROWTH SCALING 2 COM TO PC INTERFACE OF SYSTEM PV WILL REACH OVER RELAY SPST SERIAL PARALLEL RL3 AND, OR USB 100% OF CAPACITY AT MAXIMUM 3 4 PERSONAL POWER PHOTOVOLTAIC (PV) PANEL STRING COM 1 2 COMPUTER 2 PV CORE RELAY SPST METERING OUTPUT RL4 RELAY 4 MODULE MOST HOUR OF THE DAY THE SUN 3 1 TRAJECTORY IS WELL BELOW 80% 2 PC RUNS PROGRAM THAT DETERMINS WHICH PANELS PRODUCE THE MOST MPPT KILOWATTS RELAY SPST THEN KEEPS ONLY THOSE PV STRING RELAYS ENEGIZED A METHOD IS NEEDED TO REDUCE COM THE NUMBER OF STRINGS AT PEEK ... PV CORE METERING POWER PHOTOVOLTAIC (PV) PANEL STRING COM X PV CORE INSTEAD OF DEACTIVATING STRINGS METERING INDISCRIMINANATLY, CIRCUIT TO THE RIGHT WILL KEEP THOSE STRINGS ON THAT ARE AT MAXIMUM POWER IN Title SOLAR METER PV CORE APPLICATION UNOBSTRUCTED SUNLIGHT Size Document Number Rev A DWG121203SMCA X1 Date: Monday , December 03, 2012 Sheet 1 of 1 THIS MAKES USE OF THE PV CORE METER R. Drouin 13
  • 14. PV METERED FLOW CHART Top level flow chart . Declaratives Initialize variables Initialize DSP Initialize LCD P0 is the parameter of the prior A to D sample Manage DAC Capture A to D For P1 P1 is the parameter of the most recent A to D sample. Display data This was used to target the MPPT level by sequentially approximating each bit through P1 > P0 the P1 > P0 process. Manage Manage Increment DAC Decrement DAC parameters parameters P0=P1 R. Drouin 14
  • 15. PROGRAMMING Programming of the microcontroller using software tools was done. To the left is a sample code done on Microchip’s MPLAB with soft ice simulation of registers. This section of code passes commands to and LCD display module. R. Drouin 15
  • 16. SOLAR 1SKY SUPPORT Membership to Gimesound.com providing support to 1sky.org to promote a green economy. Music may be found at. http://www.gimmesound.com/Bob Drouin/ Thank you R. Drouin 16