Episode 32 : Project Execution Part (3) Basic Grid Cartesian Grid System Basic Structures Base Plates Vertical Columns Horizontal Platforms Individual Foundation Concrete Foundation Cross beams Equipments Main – Vessels, Reactors, Heat Exchangers etc. Auxiliary – Moving Equipments, Conveyer etc. Interfaces and Outer Dimensions Connecting dimensions for the connecting pipework Connecting dimensions for the measurement instruments Connecting dimensions for electrical or pneumatic drives Position and dimensions for the point of support and mountings Other Building Engineering Windows, Doors, Staircase, Control Room, Ventilation etc. SAJJAD KHUDHUR ABBAS Ceo , Founder & Head of SHacademy Chemical Engineering , Al-Muthanna University, Iraq Oil & Gas Safety and Health Professional – OSHACADEMY Trainer of Trainers (TOT) - Canadian Center of Human Development

1. SAJJAD KHUDHUR ABBAS
Ceo , Founder & Head of SHacademy
Chemical Engineering , Al-Muthanna University, Iraq
Oil & Gas Safety and Health Professional – OSHACADEMY
Trainer of Trainers (TOT) - Canadian Center of Human
Development
Episode 32 : Project
Execution Part (3)

2. Layout Design
Basic Grid
Cartesian Grid System
Basic Structures
Base Plates
Vertical Columns
Horizontal Platforms
Individual Foundation
Concrete Foundation
Cross beams
Equipments
Main – Vessels, Reactors, Heat Exchangers etc.
Auxiliary – Moving Equipments, Conveyer etc.
Interfaces and Outer Dimensions
Connecting dimensions for the connecting pipework
Connecting dimensions for the measurement instruments
Connecting dimensions for electrical or pneumatic drives
Position and dimensions for the point of support and mountings
Other Building Engineering
Windows, Doors, Staircase, Control Room, Ventilation etc.
Platforms
Columns
z
Base Plates
y
x

3. Waste Incineration Plant for Lurgi Energie and Entsorgung GmbHc
Top View Side View

4. Process engineering is the
determination of the
position and design of the
foundations as well as the
load specification required
for construction analysis .
Typical Building Construction
Drawings:
 Steel construction plan
 Formwork plan
 HVAC ‐ plans
 Steel grating key plan
Building Design

5. i. Steel Construction Drawings
Show all details of the steel construction.
Does not have to control each single
transverse bracing etc. The interfaces are
always important.
ii. Formwork Plans
From which the details of the concrete
components are derived. The foundations
of the apparatuses, pump sumps,
ramps, floor ducts etc. are in the focus.
iii. The HVAC ‐ Plans
Contain data regarding radiators, wall ‐
mounted fans, smoke extraction valves,
ventilation links, blowers etc.
iv. Steel Grating Key Pelan
The individual steel grating elements of
which the areas are composed emanate
from steel grating key plans. Each steel
grating element has to be controlled.

6. Complex Planning
Package
• Fittings concept
• Building design
• Component layout
• Materials concept
• E/MC – concept
Shows the most time – consuming
and how time ‐ critical the piping
planning are.
Documents have to be
available before planning
• Piping and instrumentation diagrams

7. 1. Determination of piping classes
Piping
Classes
Materials quality
Diameter
Component
standard
Material and
dimensions of
gasketsDimensions of
the pipe fittings
Bolt and nut types,
dimensions for flange
connections
Wall thickness
Installation lengths
and other dimensions
of related fittings
Installation lengths and
other dimensions of related
I & C components
flange dimensions

8. 3. Piping alignments
• Piping classes have to be stored in
structured form
• Respective dimension of pipe determined.
•Entails costs already possible
•Each plant platform one or more horizontal
alignments are planned.
•Vertical routes able to realize vertical
connection the vertical and diagonal routes.
•The main pipeline distance through the plant
can be covered.
2. Carried out by 3D-CAD system

9. 4. Individual pipe planning
•CAD‐engineers are required where an individual working range will be defined.
•Attention on:
•Blockage
• High temperature pipes
•Pipe stress
• Pipe supports
• Expansion joints
•3D‐CAD systems dispose of options which enable the generation of views from any
angle and also possible to zoom into the details.

10. 5. Isometric drawings
2.5D drawing for each individual pipeline.
The individual lengths of the straight pipe section had to be added and each pipe
fitting had to be listed.
10

11. Thanks for Watching
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