1. SHREYAS SHAH
Contact: +91 9909902428, (0265)6684542
E-Mail: smech_303@yahoo.co.in,shreyasshah67@hotmail.com
Result-oriented professional with understanding operational parameters and prioritizing various
tasks & deliverables as required by customers & management; seeking for assignments with an
organization of high repute to achieve Personal as well as Professional growth.
PROFILE SUMMARY
Six Sigma (Green Belt) Certified Professional with 9.5 years of experience in Project Management (EPC) ,
Maintenance planning & Execution of Piping Systems, Rotary equipments i.e.Pumps,Blowers,Fans & Static Equipments
i.e.Tanks,Pressure tanks, Accumulators Also Servo/Proportional Valves & Related instruments i.e.Transducers,Pressure
& Temperature switches etc
Skilled in handling the maintenance of major Hydraulics & pneumatics
Cross functional experience in handling, monitoring & controlling the execution of project activities within the
budgeted cost, quality and time schedule on a monthly basis and review progress against the schedules
Significant exposure in planning & implementing preventive & Predictive maintenance schedules for improving
overall reliability and safety of equipment & machinery
Instrumental in adopting latest techniques for improving maintenance practices i.e. FMEA, RCA, CAPA, QC, etc. and
HIRAAC, AIA etc. to improve safety practices
An effective communicator with good coordination, decision making and analytical skills
CORE COMPETENCIES
EPC Maintenance of Static & Rotary Equipments
Hydraulics & Pneumatics Modern Maintenance practices
Maintenance planning Risk Assessment& Control
Cost Control Drives Erection & Commissioning
Monitoring the activities of sites, reviewing the project schedule and ensuring cost control within budget
of 3.5 MTPA CSP Rolling Mill.
Anchoring erection & commissioning of Hydraulics & Pneumatics activities to ensure completion of project within the time and
cost parameters.
Taking part in materials & manpower planning and ensuring the availability of the required material at site on time so
as to meet the pre-decided deadlines
Preventive & Breakdown Maintenance of Static & Rotary Rolling mill equipments
Executed various projects related to Cost Control, Energy Conservation & Environment.
Administering the preparation of annual budget, MIS Reports and Inventory management
Planning & implementing preventive & breakdown maintenance schedules for improving overall reliability and safety of
equipment & machinery
Overseeing the operations of implementing Kaizen activities i.e. Six Sigma, QC, 5S, FMEA and RCA
EMPLOYMENT DETAILS
Since Jul’07: Essar Steel Limited, Hazira (Compact Strip Rolling Mill (3.5 MTPA))
Key Result Areas:
In Maintenance function:
Area In charge of all Media systems includes Hydraulics, Lubrications, Water & Pneumatics of Rolling mill with Piping
systems.
Maintenance of rotary equipments i.e.Fans,Blowers,Screw pumps, Submersible pumps,Piston Pumps
Responsible for maintaining healthiness of systems as well as Media Equipments i.e. Tanks, Pumps, Pressure tanks,
Accumulators, Hydraulic & Pneumatic cylinders,Filters,strainers,Valves,Hoses,Heat Exchangers & Also instruments i.e.
Flow meters, Pressure & Temperature gauges, Flow Switches,LPT/PT,Level indicators etc.
Developed PM plan for different equipment & streamline activities according to that plan.
Responsible for planning & Execution of Predictive/Preventive maintenance activity to minimize breakdown time & hence
increasing equipment availability.
Ensured Highest standards of safety for self as well as associates during execution of any job by adopting Tool box talk,
Work permit system.
2. Compiled requirement of spares at work centre level by considering wear rates, change intervals, consumption etc.&
Guiding procurement of the same
Prepared detailed shutdown job/resource/budget planning and schedules in applicable systems and optimise the
Shutdown schedule, resources and costs
Tracking during entire SD periodically & Review Progress also documented for future improvement.
Prepared BOQ and master data for future maintenance of the complete piping network.
Minimized the maintenance & service cost and developing MIS reports for senior management
Planned the annual spares budget requirement and executing steps to control the same
Performed risk assessment of various internal processes i.e. procurement, maintenance, operations, etc.
Periodically reviewed & optimize performance of planning function of plants
Entrusted with the responsibilities of preparing PM plan for different equipment & streamline activities according to that plan
As a Project Engineer
Accountable for validating designed drawings for total piping layout as per consultant & technology supplier’s requirement
encompassing approx. 1 Lakh IND piping for complete network of Hydraulic, Lube and Water & Gas Piping
Involved in the erection of complete piping and systems as per DIN & IS Standards
Collaborating with Equipment Erection Team to ensure that the equipment erection was completed with the related piping
work
Overseeing installation & commissioning as well as conducting tests & inspections to ensure operational effectiveness
Providing assistance for solving all type of technical and commercial issues raised by vendors as per mutually signed contract
Generating daily progress report for erection activities and item codes for all required items to start Procurement activities
Administering the operations of procurement which includes the following:
o Working effectively with stores & logistic departments for completing legal formalities to receive material
o Hydraulic & Lube Systems including valves & control instruments with consultation of technology supplier
o Preparation of technical specification & purchase requisition, comparative statements evaluating technical
considerations for each vendor and technical recommendation for placing orders to the vendor
o Coordinating with vendors and developing cost-effective counter offers to be given to vendors to make profitable
transaction
Handling the floor activities during hot commissioning (rolling first coil) for ensuring smooth and safe running of equipment s
Responsible for checking the alignment of systems like High Pressure Hydraulic Systems, Lubrication Systems & Grease
Systems including Cylinders, Tanks, Pump Stations, Heater/Filter Cooler Units, Pressure Tanks, Manifold Units, Valve Stands
and Filling Unit
Effectively solved the problems faced during trials under supervision of SMSS & contractual personnel’s
Highlights:
Essayed a stellar role in handling operations of commissioning of 3.5 MTPA Rolling Mill Media System/Equipments from
contract management phase
Successfully completed Six Sigma Green Belt Project taken for continual improvement in Hydraulic Systems for reducing
the oil consumption resulting in Cost Saving of 1.15 Crores/Anum & Represents Organization at Quality council of
India
Efficiently carried out several audits for certification i.e.IMS.5S, etc.
Served as:
o Area In-charge of all Media Systems includes Hydraulics, Lubrications and Water & Pneumatics of Rolling Mills
o Shift In-charge and ensured smooth running of plant by managing different activities
o 5’S Zonal head for team comprising 25 engineers of one of the most challenging area of CSP Mill
Steered efforts in handling the activities of Shutdown Planning, Oil Consumption/Recovery, In-house Modifications, Spare
Readiness, etc. for achieving more than 95% equipment availability
EDUCATIONAL DETAILS
B.E. (Mechanical Engineering) from G.H.Patel College of Engineering & Technology, V.V.Nagar, Sardar Patel
University in 2007 with CPI 6.56/10
12th from Bright School, Vadodara, G.H.S.E.B in 2003 with 72%
10th from Bright School, Vadodara, G.H.S.E.B in 2001 with 92%
CERTIFICATION
Six Sigma Green Belt course from ISL, Hyderabad
3. IT SKILLS
Operating System: Windows
Applications: MS Office and Internet Applications,MS Project
PERSONAL DETAILS
Date of Birth: 6th July, 1985
Current Address: # F-4/2, Nand Niketan Township, Hazira-394270, Surat
Permanent Address: 7/Avkar Society, No.2, Anand Nagar Road,Karelibaug, Vadodara-390022, Gujarat
Languages Known: English, Hindi and Gujarati