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Fournier, B., Martin, R.P., Lindgård, J., Ideker, J.H.,
Leemann, A., Custódio, J, Wigum, B.J.
Alkali-Silica Reaction (ASR): Laboratory vs.
field relation – State-of-the-art report (STAR)
Pyrrhotite
Fe(1-x)S
• Reaction between concrete pore fluid and
siliceous phases (aggregates)  alkali-silica gel
• Expansion & cracking of affected element
10 mm
Background – Alkali-silica reaction (ASR)
100 mm
aggregate
cement paste
crystalline
ASR product
amorphous
ASR product
0.55
0.25
0.37
0.1 mm
Fernandes et al. (2022)
Chalcopyrite
[FeCu]S2
Pyrite
Pyrrhotite
FeS2
Fe(1-x)S
• Use “non reactive” aggregate; aggregate beneficiation
• Limit the alkali content in the concrete mixture
• Use of SCMs and “chemical admixtures” (e.g. lithium)
0
0.1
0.2
0.3
0.4
0.5
1.0 2.0 3.0 4.0 5.0 6.0
Alkali Content of Concrete (kg/m3
Na2Oe)
Expansion
at
2
Years
(%)
CSA Limit
Threshold
value
Background – Preventive measures against ASR
Determine
appropriate
level /
quantities
Chaired by Børge J. Wigum (Heidelberg Cement Northern
Europe, Norway), with Jan Lindgård (SINTEF, Norway) as the
Secretary.
Main purpose : develop and promote a reliable performance-
based testing concept for the prevention of deleterious ASR
Background - RILEM TC 258-AAA (2014 – 2021)
• WP1 - Performance testing and accelerated testing in laboratory
(Terje F. Rønning; Heidelberg Cement Northern Europe, Norway)
• WP2 – Laboratory testing vs field performance
(Benoît Fournier; Université Laval, Canada)
• WP3 - Performance testing; Assessment of detailed alkali
inventory in concrete (Esperanza Menéndez; CSIC, Spain).
Review results of comparative field / laboratory studies to
validate efficacy of laboratory test methods for documenting the
effectiveness of SCMs and Li-based admixtures to control ASR
State-of-the-art report – TC deliverable
CPT
AMBT
MCPT
+ evaluation
of the effect
of exposure
conditions
• Introduction
o Problem statement – objectives – basics of ASR
o Review of laboratory aggregate - and performance test
methods and limitations
o Couplings with other mechanisms such as Freeze/Thaw
or Delayed Ettringite Formation
• Exposure sites
o Instructions on how to develop an outdoor exposure site
o Overview of “older sites”, studies in progress and new
studies in development
o Tools for condition assessment
State-of-the-art report – Content
• Field performance of concrete structures
o Selected examples/cases world-wide
• Potential solutions or approaches for improvement of
performance testing
o Various methods (methodology, pros and cons, correlation of
results to existing test methods and/or aggregates with
known reactivity)
• Conclusions & recommendations
State-of-the-art report – Content
• Efficacy of FA to control expansion due to ASR
• Effect of environmental conditions
• Validate laboratory test methods
LNEC / KPN cube study (2015…) – objectives & mix designs
Serie
s
Coarse
Aggregate
Type of
mix
A NM (R) Control
B1 Ott (R) Control
B2 Ott (R)
20% FA
(Norcem)
B3 Ott (R)
30% FA
(Norcem)
C
Portugal
(NR)
Control
Sand: non-reactive; Norway
NM gravel
(USA)
Ottersbo
cataclasite
(Norway)
LNEC / KPN cube study – specimens for testing
10
Watford
Trondheim
Düsseldorf
Milan
Valencia
Brevik
Borås
Lisbon &
Cascais (sea side)
Reykjavik
LNEC cube study
Partner Project
Paris
Treat Island
Austin
Ottawa
LNEC / KPN cube study – field exposure sites
Sea side (6)
Lisbon (16)
Düsseldorf (6)
Paris (8)
Reykjavik (6)
Brevik (6)
Trondheim (13) Ottawa (10)
Austin (8) Treat Island (Maine)(5)
LNEC / KPN cube study – field exposure sites
0,00
0,10
0,20
0,30
0,40
0,50
0,60
0 1 2 3 4
Expansion
[%]
Exposure time [years]
Mixture A
LNEC
LNEC-sea
SINTEF
VDZ
Norcem
IFSTTAR
CANMET
Mannvit
Utexas
-0,10
0,00
0,10
0,20
0,30
0,40
0,50
0,60
0 1 2 3 4
Expansion
[%]
Exposure time [years]
Mixture B1
LNEC
LNEC-sea
SINTEF
VDZ
Norcem
IFSTTAR
CANMET
Utexas
UNB-Treat Island
-0,05
0,00
0,05
0,10
0,15
0,20
0,25
0,30
0,35
0,40
0,45
0,50
0,55
0,60
0 0,5 1 1,5 2 2,5 3 3,5 4
Expansion
[%]
Exposure time [years]
Field exposed cubes: Mixture B2
LNEC
LNEC-sea
SINTEF
VDZ
Norcem
IFSTTAR
CANMET
Utexas
UNB-Treat Island
Control NM
Control Ott
Ott + 20% FA
Ott + 30% FA
LNEC / KPN cube study – summary of results
Control reactive
concretes
Control NR + FA concretes
Exposure blocks Exposure blocks
Exposure blocks Concrete Prism Test
Custódio et al. 2016
Lower Notch Dam
(HA cement, 20-30% Class F FA)
Lady Evelyn Dam (HA cement)
Fly ash to control ASR in hydraulic dams (Ontario, Canada)
Reactive coarse aggregates: argillite, greywacke, quartz-arenite
25 years 40 years
Field performance of Fly ash to control ASR
Lower Notch Dam
Spillway
DRI values
Field performance of Fly ash to control ASR
1cm
1cm
Test site at Picton, 1998
Bleszynski, Thomas &
Hooton
University of Toronto +
cement companies
≈ 18
years
Field performance of SCM to control ASR – Picton site
• Pavement slabs
• Spratt limestone
• Total binder content
of 420 kg/m3
• Control HA mixture;
binary & ternary
systems (SF, Sg)
OPC
8%SF
35%Sg
50%Sg
4%SF + 25%Sg
6%SF + 25%Sg
5%SF + 35%Sg
OPC
5%SF + 35%Sg
Damage Rating Index
10 mm
DRI values on cores (≈ 18 years)
OPC
8%SF
35%Sg
50%Sg
4%SF + 25%Sg
6%SF + 25%Sg
5%SF + 35%Sg
OPC
8%SF
1 cm
Damage Rating Index
35%Sg
10 mm
DRI values on cores (≈ 18 years)
OPC
8%SF
35%Sg
50%Sg
4%SF + 25%Sg
6%SF + 25%Sg
5%SF + 35%Sg
OPC
8%SF
5%SF + 35%Sg
1 cm
Damage Rating Index
35%Sg
10 mm
DRI values on cores (≈ 18 years)
OPC
8%SF
35%Sg
50%Sg
4%SF + 25%Sg
6%SF + 25%Sg
5%SF + 35%Sg
OPC
8%SF
5%SF + 35%Sg
1 cm
Damage Rating Index
35%Sg
CPT (2-year expansions)
10 mm
DRI values on cores (≈ 18 years)
• Reproducing field performance in the laboratory is a difficult task !!
Final thoughts
• Comparative field and laboratory testing is an investment for improving our
lab test procedures and eventually our specifications for better durability
concrete structures
• Do not underestimate the severity of field exposure → 100+ years design life !!
Final thoughts
Thank you for your kind
attention !!
• Concrete beams & slabs
• Reactive Spratt limestone
• Total binder content of 415 kg/m3
• Control LA & HA mixtures; binary & ternary
systems [18% FA; 25, 50% Sg; 3.8% SF + 25% Sg]
Kingston Outdoor Exposure Site (Ontario DOT) (1991…)
Kingston Outdoor Exposure Site (Ontario DOT) (1991…)
Hooton et al. 2013
Unreinforced concrete blocks
Concrete Prism Test (laboratory)
Series
Coarse
Aggregate
Type of mix
A NM (R) Control
B1 Ott (R) Control
B2 Ott (R)
20% FA
(Norcem)
B3 Ott (R)
30% FA
(Norcem)
C
Portugal
(NR)
Control
Sand: non-reactive; Norway
LNEC / KPN cube study – RILEM AAR-3 mix designs
NM gravel
(USA)
Ottersbo
cataclasite
(Norway)
Objectives:
• Efficacy of FA to control expansion due to ASR
• Effect of environmental conditions
• Validate lab test methods
LNEC / KPN cube study (2015…)
LNEC / KPN cube study – summary of results
Chaired by Børge J. Wigum (Heidelberg Cement Northern
Europe, Norway), with Jan Lindgård (SINTEF, Norway) as the
Secretary.
Main purpose : develop and promote a reliable performance-
based testing concept for the prevention of deleterious AAR
Background - RILEM TC 258-AAA (2014 – 2021)
• WP1 - Performance testing and accelerated testing in laboratory
(Terje F. Rønning; Heidelberg Cement Northern Europe, Norway)
• WP2 – Laboratory testing vs field performance
(Benoît Fournier; Université Laval, Canada)
• WP3 - Performance testing; Assessment of detailed alkali
inventory in concrete (Esperanza Menéndez; CSIC, Spain).
25 years 40 years
DRI values
Field performance of Fly ash to control ASR
Lower Notch Dam
700 mm
400
mm
400
mm
700 mm
400
mm
400
mm
CANMET outdoor exposure site (Ottawa, Canada)
Field performance of SCM to control ASR – CANMET site
Fournier et al. 2016
Field performance of SCM to control ASR – CANMET site
700 mm
400
mm
400
mm
700 mm
400
mm
400
mm
CPT
AMBT

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D1 (B1) Benoit Fournier - Alkali-silica reactions: Laboratory vs. field relation - State-of-the-art Report.pptx

  • 1. Fournier, B., Martin, R.P., Lindgård, J., Ideker, J.H., Leemann, A., Custódio, J, Wigum, B.J. Alkali-Silica Reaction (ASR): Laboratory vs. field relation – State-of-the-art report (STAR)
  • 2. Pyrrhotite Fe(1-x)S • Reaction between concrete pore fluid and siliceous phases (aggregates)  alkali-silica gel • Expansion & cracking of affected element 10 mm Background – Alkali-silica reaction (ASR) 100 mm aggregate cement paste crystalline ASR product amorphous ASR product 0.55 0.25 0.37 0.1 mm Fernandes et al. (2022)
  • 3. Chalcopyrite [FeCu]S2 Pyrite Pyrrhotite FeS2 Fe(1-x)S • Use “non reactive” aggregate; aggregate beneficiation • Limit the alkali content in the concrete mixture • Use of SCMs and “chemical admixtures” (e.g. lithium) 0 0.1 0.2 0.3 0.4 0.5 1.0 2.0 3.0 4.0 5.0 6.0 Alkali Content of Concrete (kg/m3 Na2Oe) Expansion at 2 Years (%) CSA Limit Threshold value Background – Preventive measures against ASR Determine appropriate level / quantities
  • 4. Chaired by Børge J. Wigum (Heidelberg Cement Northern Europe, Norway), with Jan Lindgård (SINTEF, Norway) as the Secretary. Main purpose : develop and promote a reliable performance- based testing concept for the prevention of deleterious ASR Background - RILEM TC 258-AAA (2014 – 2021) • WP1 - Performance testing and accelerated testing in laboratory (Terje F. Rønning; Heidelberg Cement Northern Europe, Norway) • WP2 – Laboratory testing vs field performance (Benoît Fournier; Université Laval, Canada) • WP3 - Performance testing; Assessment of detailed alkali inventory in concrete (Esperanza Menéndez; CSIC, Spain).
  • 5. Review results of comparative field / laboratory studies to validate efficacy of laboratory test methods for documenting the effectiveness of SCMs and Li-based admixtures to control ASR State-of-the-art report – TC deliverable CPT AMBT MCPT + evaluation of the effect of exposure conditions
  • 6. • Introduction o Problem statement – objectives – basics of ASR o Review of laboratory aggregate - and performance test methods and limitations o Couplings with other mechanisms such as Freeze/Thaw or Delayed Ettringite Formation • Exposure sites o Instructions on how to develop an outdoor exposure site o Overview of “older sites”, studies in progress and new studies in development o Tools for condition assessment State-of-the-art report – Content
  • 7. • Field performance of concrete structures o Selected examples/cases world-wide • Potential solutions or approaches for improvement of performance testing o Various methods (methodology, pros and cons, correlation of results to existing test methods and/or aggregates with known reactivity) • Conclusions & recommendations State-of-the-art report – Content
  • 8. • Efficacy of FA to control expansion due to ASR • Effect of environmental conditions • Validate laboratory test methods LNEC / KPN cube study (2015…) – objectives & mix designs Serie s Coarse Aggregate Type of mix A NM (R) Control B1 Ott (R) Control B2 Ott (R) 20% FA (Norcem) B3 Ott (R) 30% FA (Norcem) C Portugal (NR) Control Sand: non-reactive; Norway NM gravel (USA) Ottersbo cataclasite (Norway)
  • 9. LNEC / KPN cube study – specimens for testing
  • 10. 10 Watford Trondheim Düsseldorf Milan Valencia Brevik Borås Lisbon & Cascais (sea side) Reykjavik LNEC cube study Partner Project Paris Treat Island Austin Ottawa LNEC / KPN cube study – field exposure sites
  • 11. Sea side (6) Lisbon (16) Düsseldorf (6) Paris (8) Reykjavik (6) Brevik (6) Trondheim (13) Ottawa (10) Austin (8) Treat Island (Maine)(5) LNEC / KPN cube study – field exposure sites
  • 12. 0,00 0,10 0,20 0,30 0,40 0,50 0,60 0 1 2 3 4 Expansion [%] Exposure time [years] Mixture A LNEC LNEC-sea SINTEF VDZ Norcem IFSTTAR CANMET Mannvit Utexas -0,10 0,00 0,10 0,20 0,30 0,40 0,50 0,60 0 1 2 3 4 Expansion [%] Exposure time [years] Mixture B1 LNEC LNEC-sea SINTEF VDZ Norcem IFSTTAR CANMET Utexas UNB-Treat Island -0,05 0,00 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50 0,55 0,60 0 0,5 1 1,5 2 2,5 3 3,5 4 Expansion [%] Exposure time [years] Field exposed cubes: Mixture B2 LNEC LNEC-sea SINTEF VDZ Norcem IFSTTAR CANMET Utexas UNB-Treat Island Control NM Control Ott Ott + 20% FA Ott + 30% FA LNEC / KPN cube study – summary of results Control reactive concretes Control NR + FA concretes Exposure blocks Exposure blocks Exposure blocks Concrete Prism Test Custódio et al. 2016
  • 13. Lower Notch Dam (HA cement, 20-30% Class F FA) Lady Evelyn Dam (HA cement) Fly ash to control ASR in hydraulic dams (Ontario, Canada) Reactive coarse aggregates: argillite, greywacke, quartz-arenite
  • 14. 25 years 40 years Field performance of Fly ash to control ASR Lower Notch Dam Spillway
  • 15. DRI values Field performance of Fly ash to control ASR 1cm 1cm
  • 16. Test site at Picton, 1998 Bleszynski, Thomas & Hooton University of Toronto + cement companies ≈ 18 years Field performance of SCM to control ASR – Picton site • Pavement slabs • Spratt limestone • Total binder content of 420 kg/m3 • Control HA mixture; binary & ternary systems (SF, Sg)
  • 17. OPC 8%SF 35%Sg 50%Sg 4%SF + 25%Sg 6%SF + 25%Sg 5%SF + 35%Sg OPC 5%SF + 35%Sg Damage Rating Index 10 mm DRI values on cores (≈ 18 years)
  • 18. OPC 8%SF 35%Sg 50%Sg 4%SF + 25%Sg 6%SF + 25%Sg 5%SF + 35%Sg OPC 8%SF 1 cm Damage Rating Index 35%Sg 10 mm DRI values on cores (≈ 18 years)
  • 19. OPC 8%SF 35%Sg 50%Sg 4%SF + 25%Sg 6%SF + 25%Sg 5%SF + 35%Sg OPC 8%SF 5%SF + 35%Sg 1 cm Damage Rating Index 35%Sg 10 mm DRI values on cores (≈ 18 years)
  • 20. OPC 8%SF 35%Sg 50%Sg 4%SF + 25%Sg 6%SF + 25%Sg 5%SF + 35%Sg OPC 8%SF 5%SF + 35%Sg 1 cm Damage Rating Index 35%Sg CPT (2-year expansions) 10 mm DRI values on cores (≈ 18 years)
  • 21. • Reproducing field performance in the laboratory is a difficult task !! Final thoughts
  • 22. • Comparative field and laboratory testing is an investment for improving our lab test procedures and eventually our specifications for better durability concrete structures • Do not underestimate the severity of field exposure → 100+ years design life !! Final thoughts
  • 23. Thank you for your kind attention !!
  • 24. • Concrete beams & slabs • Reactive Spratt limestone • Total binder content of 415 kg/m3 • Control LA & HA mixtures; binary & ternary systems [18% FA; 25, 50% Sg; 3.8% SF + 25% Sg] Kingston Outdoor Exposure Site (Ontario DOT) (1991…)
  • 25. Kingston Outdoor Exposure Site (Ontario DOT) (1991…) Hooton et al. 2013 Unreinforced concrete blocks Concrete Prism Test (laboratory)
  • 26. Series Coarse Aggregate Type of mix A NM (R) Control B1 Ott (R) Control B2 Ott (R) 20% FA (Norcem) B3 Ott (R) 30% FA (Norcem) C Portugal (NR) Control Sand: non-reactive; Norway LNEC / KPN cube study – RILEM AAR-3 mix designs NM gravel (USA) Ottersbo cataclasite (Norway)
  • 27. Objectives: • Efficacy of FA to control expansion due to ASR • Effect of environmental conditions • Validate lab test methods LNEC / KPN cube study (2015…)
  • 28. LNEC / KPN cube study – summary of results
  • 29. Chaired by Børge J. Wigum (Heidelberg Cement Northern Europe, Norway), with Jan Lindgård (SINTEF, Norway) as the Secretary. Main purpose : develop and promote a reliable performance- based testing concept for the prevention of deleterious AAR Background - RILEM TC 258-AAA (2014 – 2021) • WP1 - Performance testing and accelerated testing in laboratory (Terje F. Rønning; Heidelberg Cement Northern Europe, Norway) • WP2 – Laboratory testing vs field performance (Benoît Fournier; Université Laval, Canada) • WP3 - Performance testing; Assessment of detailed alkali inventory in concrete (Esperanza Menéndez; CSIC, Spain).
  • 30. 25 years 40 years DRI values Field performance of Fly ash to control ASR Lower Notch Dam
  • 31. 700 mm 400 mm 400 mm 700 mm 400 mm 400 mm CANMET outdoor exposure site (Ottawa, Canada) Field performance of SCM to control ASR – CANMET site
  • 32. Fournier et al. 2016 Field performance of SCM to control ASR – CANMET site 700 mm 400 mm 400 mm 700 mm 400 mm 400 mm CPT AMBT