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Electric Generation
          Technologies
                           October 13, 2011




James R. Connell P.E.
Sr. VP, National Director Power Facilities
Pesky Laws of Thermodynamics
 First Law -Conservation of
 Energy: Energy can neither
 be created nor destroyed. It
 can only be converted from
 one form to another.

 Second Law – There is no
 such thing as 100%
 efficiency. There are always
 losses.
Conventional Steam
     Power Plants
Steam Power Plants
Sources of Thermal Energy:
  Coal
  Natural Gas
  Oil
  Biomass
  Nuclear
  Solar Thermal


    Roughly 90% of all electrical power generated in the world is via a
    Rankine Cycle.
    Typical large power station efficiency 30-40%


Rankine Cycle
Solid Fuel Boiler Types

• Stoker / Grate




Fuel is combusted primarily on top of a grate
Solid Fuel Boiler Types

Pulverized Coal (PC)




PC Boilers are more efficient than stokers
Solid Fuel Boiler Types
Fluidized Bed Combustion
   Bubbling
   Fluidized
   Bed
   Boiler




Fluidized bed boilers – fuel flexibility & lower NOx/SOx formation.
Conventional Steam Plant Overview
In Real Life …




Nebraska City Station
CFB Boiler Characteristics

• Fuel flexibility - ability to utilize a wide range of
  fuels, better able to incorporate renewable &
  opportunity fuels

• SOx removal as part of combustion process with
  limestone addition >95%

• Lower combustion temperatures result in
  substantially lower NOx, ~ 50%
CFB Boilers
Pros:
•     Good fuel flexibility, lower fuel costs &
      incorporation of renewables
•     Potentially lower fuel cost risk
•     Reliable baseload electric capacity
•     Opportunity to provide thermal output (CHP)
Cons:
•     Capital intensive
•     Lower efficiency than some natural gas plants
•     Higher emissions than other options (i.e., gas,
      wind, solar)
Combustion Turbine
      Power Plants




Optional Message Placement
Combustion Turbine Generators … AKA
Gas Turbines




Brayton Cycle
Simple Cycle CTG Efficiency - 35-45%
Derived from GE CF-6 Jet Engine – First used on DC-10: 25-30MW, 38%
45-50MW, 41%
In Real Life …




2 – LMS 100, 200MW
Combined Cycle
           Power Plants




Optional Message Placement
Brayton + Rankine Cycle = Combined Cycle
Combined Cycle Efficiencies 50-60%
2x1 501F Combined Cycle in Florida, 500MW
Characteristics

   Simple Cycle
    –   Operate to meet Peak Demand
    –   Designed for Quick Start-up
    –   Not as Efficient, but Reliable Peaking Power
    –   Little to no water consumption

    Combined Cycle
    – Reliable - Operate for Intermediate or Base Load
    – Highest Fossil Fuel Efficiency
    – Can be designed to operate in Simple Cycle Mode



Increased Efficiency, but utilize premium fuels
Combined Cycle
            Repowering




Optional Message Placement
Combined Cycle Repowering

         Using a combustion turbine generator & HRSG
         to replace an existing boiler. The existing steam
         turbine generator and auxiliaries are re-used.

         Significant increase in electrical output & plant
         efficiency.

         When replacing a coal fired boiler with a natural
         gas fired combustion turbine, significant
         reductions in emissions are realized.

         Less capital cost than a new combined cycle
         plant due to the re-use of existing equipment and
         systems.
Cogeneration /
      Combined Heat &
         Power (CHP)




Optional Message Placement
•   By utilizing otherwise rejected or wasted heat from the electricity generation
    process (losses) to produce a useful form of thermal energy (hot water, steam,
    etc.), the overall efficiency can be dramatically increased.

•   Increased energy efficiency can save money!

•   Increased energy efficiency can reduce environmental effects.

Cogeneration – Sequential generation of electricity & useful heat
Overall Cogeneration Efficiencies can reach 70-80%
Combined Cycle Cogeneration
Wind Power
Wind Turbine Types
Wind Farm Components
Michigan Wind Power Resources



                     Typical “rule of thumb” is
                     that an average annual wind
                     speed of 15-16mph at the
                     turbine hub height is
                     desirable.
Wind Power Characteristics
•Renewable energy resource – wind is free!

•No toxic air emissions – Sox, Nox, Hg, PM,
CO2, etc.

•Proven technology

•Intermittent resource – Low capacity factor,
typ. 25-35%

•Very large land area required – 20-80
acres/MW

•Potential environmental impacts – noise,
bird/bat mortality, aesthetics, shadow
flicker
Solar Power
Solar Power

• Photovoltaic – PV
  •   Crystalline Silicon, 17-20%
  •   Crystalline Silicon (ribbon), 12%
  •   Thin Film, 8-12%
  •   Tracking – fixed, single axis and
      double axis
• Concentrated Solar Power – CSP
  •   Linear fresnel – 400-500F
  •   Parabolic trough – 750F
  •   Power tower – 1000F
  •   Stirling Engine
ERROR: stackunderflow
OFFENDING COMMAND: ~
STACK:

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James R. Connell P.E. - October 13, 2011

  • 1. Electric Generation Technologies October 13, 2011 James R. Connell P.E. Sr. VP, National Director Power Facilities
  • 2. Pesky Laws of Thermodynamics First Law -Conservation of Energy: Energy can neither be created nor destroyed. It can only be converted from one form to another. Second Law – There is no such thing as 100% efficiency. There are always losses.
  • 3. Conventional Steam Power Plants
  • 4. Steam Power Plants Sources of Thermal Energy: Coal Natural Gas Oil Biomass Nuclear Solar Thermal Roughly 90% of all electrical power generated in the world is via a Rankine Cycle. Typical large power station efficiency 30-40% Rankine Cycle
  • 5. Solid Fuel Boiler Types • Stoker / Grate Fuel is combusted primarily on top of a grate
  • 6. Solid Fuel Boiler Types Pulverized Coal (PC) PC Boilers are more efficient than stokers
  • 7. Solid Fuel Boiler Types Fluidized Bed Combustion Bubbling Fluidized Bed Boiler Fluidized bed boilers – fuel flexibility & lower NOx/SOx formation.
  • 9. In Real Life … Nebraska City Station
  • 10.
  • 11. CFB Boiler Characteristics • Fuel flexibility - ability to utilize a wide range of fuels, better able to incorporate renewable & opportunity fuels • SOx removal as part of combustion process with limestone addition >95% • Lower combustion temperatures result in substantially lower NOx, ~ 50%
  • 12. CFB Boilers Pros: • Good fuel flexibility, lower fuel costs & incorporation of renewables • Potentially lower fuel cost risk • Reliable baseload electric capacity • Opportunity to provide thermal output (CHP) Cons: • Capital intensive • Lower efficiency than some natural gas plants • Higher emissions than other options (i.e., gas, wind, solar)
  • 13. Combustion Turbine Power Plants Optional Message Placement
  • 14.
  • 15. Combustion Turbine Generators … AKA Gas Turbines Brayton Cycle
  • 16. Simple Cycle CTG Efficiency - 35-45%
  • 17.
  • 18. Derived from GE CF-6 Jet Engine – First used on DC-10: 25-30MW, 38%
  • 20.
  • 21.
  • 22.
  • 23.
  • 24. In Real Life … 2 – LMS 100, 200MW
  • 25. Combined Cycle Power Plants Optional Message Placement
  • 26. Brayton + Rankine Cycle = Combined Cycle
  • 27.
  • 29.
  • 30.
  • 31.
  • 32. 2x1 501F Combined Cycle in Florida, 500MW
  • 33. Characteristics Simple Cycle – Operate to meet Peak Demand – Designed for Quick Start-up – Not as Efficient, but Reliable Peaking Power – Little to no water consumption Combined Cycle – Reliable - Operate for Intermediate or Base Load – Highest Fossil Fuel Efficiency – Can be designed to operate in Simple Cycle Mode Increased Efficiency, but utilize premium fuels
  • 34. Combined Cycle Repowering Optional Message Placement
  • 35. Combined Cycle Repowering Using a combustion turbine generator & HRSG to replace an existing boiler. The existing steam turbine generator and auxiliaries are re-used. Significant increase in electrical output & plant efficiency. When replacing a coal fired boiler with a natural gas fired combustion turbine, significant reductions in emissions are realized. Less capital cost than a new combined cycle plant due to the re-use of existing equipment and systems.
  • 36. Cogeneration / Combined Heat & Power (CHP) Optional Message Placement
  • 37. • By utilizing otherwise rejected or wasted heat from the electricity generation process (losses) to produce a useful form of thermal energy (hot water, steam, etc.), the overall efficiency can be dramatically increased. • Increased energy efficiency can save money! • Increased energy efficiency can reduce environmental effects. Cogeneration – Sequential generation of electricity & useful heat
  • 43. Michigan Wind Power Resources Typical “rule of thumb” is that an average annual wind speed of 15-16mph at the turbine hub height is desirable.
  • 44. Wind Power Characteristics •Renewable energy resource – wind is free! •No toxic air emissions – Sox, Nox, Hg, PM, CO2, etc. •Proven technology •Intermittent resource – Low capacity factor, typ. 25-35% •Very large land area required – 20-80 acres/MW •Potential environmental impacts – noise, bird/bat mortality, aesthetics, shadow flicker
  • 46. Solar Power • Photovoltaic – PV • Crystalline Silicon, 17-20% • Crystalline Silicon (ribbon), 12% • Thin Film, 8-12% • Tracking – fixed, single axis and double axis • Concentrated Solar Power – CSP • Linear fresnel – 400-500F • Parabolic trough – 750F • Power tower – 1000F • Stirling Engine