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Biomass
     Power & CHP Systems
What Are They & What Makes Them Work?


             Bill Carlson
   Carlson Small Power Consultants
         CPSC@shasta.com



              Power for the 21st Century
              October 13, 2011
              Holland, Michigan
Definition of Terms
• Biomass-any form of organic material, in
  this case a subset consisting of:
  –   Mill residual material
  –   Forest waste
  –   Urban wood
  –   Agricultural residual material
  –   Energy crops


• Combined Heat & Power (CHP)
  Simultaneous production of thermal and
  electrical energy from a single fuel source
  (e.g. power and district heating)
How Do They Work?
       Backpressure Turbine
How Do They Work?
    Extraction/Condensing Turbine
What Are the Technologies?
 Stoker
 fueled grate
 boiler
What Are the Technologies?
Fluidized
Bed Boiler
What Are the Technologies?

  Biomass
  Gasification
Offshoots of These Technologies

• Biochar
  – Energy plus a fertilizer and carbon
    sequestration agent


• Torrefaction
  – Production of a coal substitute from
    biomass with similar
    hauling/processing/combustion
    characteristics
Traditional Mill
Addition of Combined Heat & Power
Final Arrangement (Another User)
What Situations Are You Looking For?
• Heavy fossil fuel use for
  heating/cooling/drying
• Excess fuel availability/no serious
  competition
• Existing distribution network such as
  district heating/aging steam facilities
• Enlightened regulatory environment that
  values renewables, firm generation, fossil
  fuel displacement
• Available state/federal incentives that
  significantly boost revenues, avoid taxes
• A utility that actually wants your
  power/heat.
What Situations Do You Seek to
Avoid?

• Fuels that are questionable or require
  additional pollution control equipment
  (treated, contaminated wood)
• Unreasonable air regulatory environment
  that unnecessarily raises
  capital/operating costs
• Lack of reasonable long term offtake or
  fuel agreements
• Significant early public opposition that
  cannot be changed by public education
In What Sequence Do We Evaluate the
Opportunity?

1. Potential steam/hot water/hot
   gas/chilled water customers
2. Available fuel supply/cost
3. Should electrical generation be part of
   the project?
4. What are the available incentives
5. What ownership structure can create
   most value in this circumstance
Potential Heating/Cooling Customers
• Size, seasonality, concentration, stability
• Fuels currently used
   – Fossil fuel displacement generates carbon
     credits
• Low pressure/temperature use generates
  greater cogeneration opportunity
• Size heat source substantially larger than
  peak customer load
   – Allow customer growth
   – Allow new customers
Available Fuel Supply
• Quantities and types of fuels available
• Estimated gathering/processing/delivery
  costs
• Ability to get long term commitments to
  deliver
• Try not to size project for greater than
  50% of available fuel unless you control it
• Situation with competitors for fuel
• How do fuels mesh with regulatory
  environment?
To Generate or Not to Generate
• Varying seasonal customer heat loads
  encourages generation to fully utilize
  equipment, fuel
   – Marginal generation cost only slightly
     above marginal fuel cost
• Steady heat loads encourage
  backpressure generation
• Varying heat loads encourage
  extraction/condensing generation
• Evaluate local power sales opportunities
  and wheeling options to other RPS states
• Typically would not supply heat customer
  its electrical load
Available Incentives
• Check available front end grant funds,
  loan guarantees, low cost loan pools
• Check carbon credit markets and
  possibility of national cap & trade
  legislation
• Check availability of Federal Production
  Tax Credit, state tax incentives,
  continuation of federal grant
• Check smaller programs such as
  Enterprise Zone, New Market Tax Credits
Project Ownership Structure
• Public ownership typically cannot use tax
  credits, accelerated depreciation, federal
  grant

• Tax equity partners available for good
  solid projects

• Tax equity partners will exit once target
  return is reached

• Utility purchase option after 5 years
  increasingly popular
A Renewable Future Creates Great Opportunities
Biomass Energy in a Renewable
Energy/Carbon Constrained World

• All renewables offset fossil fuel emissions

• Biomass power assumed to be “carbon
  neutral” by various scientific bodies
   – Biogenic vs. anthropogenic carbon


• “Sustainability” key to carbon neutrality of
  biomass
Biopower and GHG Emissions
• Depending on fuels used, biopower can
  be a source of negative greenhouse gas
  emissions (less than zero)

• Typical forest residue or urban wood
  disposal generates a portion of carbon
  released as methane rather than CO2
  (methane 25 times more damaging)
  – Open burning            5% C as CH4
  – Surface decomposition 12.5% C as CH4
  – Landfilling            50% C as CH4
Atmospheric GHG Burden Associated with Production of 1 million bdt of Forest Fuels


                         9,000                                                                              Fossil Carbon Displacement
                                                                                                            Net Biogenic Carbon
                                                                                                            Overgrown Forest
                                                                                                            Thinned Forest
                         7,000
                                                                                                            Biomass Energy




                         5,000
thous. tons CO2 equiv.




                         3,000




                         1,000




                         (1,000)




                         (3,000)
                               2005     2015      2025     2035      2045     2055      2065     2075      2085       2095         2105
Biomass for CHP Applications
• Has typically revolved around forest
  products facility (lumber, plywood, pulp &
  paper) as they have fuel, steam need,
  electric need
Potential Applications in Midwest
• Any forest products facility
   – Drying need (lumber, veneer, paper)
   – On site biomass fuel


• College/University/Hospital Complex
   – Seasonal heating/cooling load
   – Maximize power generation in summer
Potential Applications in Midwest (Cont.)
• District Heating System
   – Collection of Offices/commercial buildings
   – Steam or hot water

• Other Industrial Applications
   – Food processing
   – Large consumer of fossil fuels

• Ethanol Industry
   – Now depend on natural gas for process
     heat
Why Add Power Generation to
Simple Boiler Heating/Cooling
System?
• Maximize use of invested capital by
  adding insatiable electric market
• Dramatic improvement in efficiency of
  electric production (2050/60%)
• Many incentives only available for electric
  production or CHP, not heating
• Lower cost of heating/cooling application
What Do Utilities Think of Biomass
Power?
• It is renewable power that meets their
  Portfolio Standard (RPS) Requirements
• It is a firm, base load resource as
  opposed to intermittent wind/solar
• It is available in small, disbursed
  increments
• It is typically end of line, providing
  valuable voltage control/reliability
• It typically does not require transmission
  upgrades
• It offers local economic development,
  assistance with forest restoration,
  potential carbon offsets
Potential Utility Co-firing With Coal

 • Can be used to reduce emissions of coal
   plants
 • Difficult in pulverized coal units as wood
   cannot be “pulverized”
 • Totally compatible with stoker fed grate
   boilers or fluidized beds
 • Torrefaction attempts to duplicate coal’s
   handling characteristics with biomass
 • Good retrofit opportunity for smaller,
   older coal boilers
A Closer Look - Size
• Big enough to be economic
• Small enough to not stress fuel supply or
  sustainability
• Big enough to be steam supplier to
  multiple future businesses/green
  industrial park
• Small enough to not stress existing
  infrastructure
   – Transmission, roads, water/sewer
A Closer Look At A 25 MW Project
Investment
• $80 million Project
   – 70% materials and equipment
   – 30% local construction

• 60 construction jobs over 18 months
   – $¾ million in upfront studies, permitting,
     design
A Closer Look - Jobs
• 18 permanent jobs at plant
   – 4 Admin/fuel
   – 9 Operations
   – 5 Maintenance


• 40+ fuel supply jobs
   – 5 chipping/grinding “sides”
      • 8 Jobs each
      • Additional drivers for mill byproducts,
        urban wood
A Closer Look – Operations &
Maintenance

•   $800,000 annual property tax
•   $1.2 Million annual payroll & benefits
•   $1.3 Million annual local O&M purchases
•   $5 Million annual local fuel purchase
A Closer Look – Fuel Supply
• Home for harvest residues,
  precommercial thinnings now
  burned/piled
• Outlet for local green waste, urban wood
  fraction, right-of-way thinnings
• Reverse loss of markets when pulp mills
  left
• New markets for low valued wood help
  “keep forests as forests”
Environment – Local
• Eliminate much slash pile burning/open
  burning (97% reduction in emissions)
• Potential to lower fire risk around
  communities
• Fuel hauled to central site for combustion
  – BACT required for pollution controls
  – Electrostatic precipitator
  – Multiple levels of heated overfire air
  – Probable selective non catalytic removal
    (SNCR) for NOx
  – Local ash disposal/use as fertilizer
  – Water consumption/sewer use
Environment – State/Region
• Displace fossil fuel use for generation
• Help Holland and Michigan meet
  Renewable Portfolio Standards (RPS)
• Help retain “forests as forests” by
  creating markets for low valued wood
Bottom Line
Done correctly, biomass CHP plant is:
• Complement to local forest industry
• Catalyst to improve forest health, lower
  fire risk, keep “forests as forests”
• Place for community to safely dispose of
  woody materials
• Local source of thermal and electrical
  green energy for Holland
• Minor source of emissions, use of other
  resources
• Economic engine for community

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Bill Carlson - October 13, 2011

  • 1. Biomass Power & CHP Systems What Are They & What Makes Them Work? Bill Carlson Carlson Small Power Consultants CPSC@shasta.com Power for the 21st Century October 13, 2011 Holland, Michigan
  • 2. Definition of Terms • Biomass-any form of organic material, in this case a subset consisting of: – Mill residual material – Forest waste – Urban wood – Agricultural residual material – Energy crops • Combined Heat & Power (CHP) Simultaneous production of thermal and electrical energy from a single fuel source (e.g. power and district heating)
  • 3. How Do They Work? Backpressure Turbine
  • 4. How Do They Work? Extraction/Condensing Turbine
  • 5. What Are the Technologies? Stoker fueled grate boiler
  • 6. What Are the Technologies? Fluidized Bed Boiler
  • 7. What Are the Technologies? Biomass Gasification
  • 8. Offshoots of These Technologies • Biochar – Energy plus a fertilizer and carbon sequestration agent • Torrefaction – Production of a coal substitute from biomass with similar hauling/processing/combustion characteristics
  • 10. Addition of Combined Heat & Power
  • 12. What Situations Are You Looking For? • Heavy fossil fuel use for heating/cooling/drying • Excess fuel availability/no serious competition • Existing distribution network such as district heating/aging steam facilities • Enlightened regulatory environment that values renewables, firm generation, fossil fuel displacement • Available state/federal incentives that significantly boost revenues, avoid taxes • A utility that actually wants your power/heat.
  • 13. What Situations Do You Seek to Avoid? • Fuels that are questionable or require additional pollution control equipment (treated, contaminated wood) • Unreasonable air regulatory environment that unnecessarily raises capital/operating costs • Lack of reasonable long term offtake or fuel agreements • Significant early public opposition that cannot be changed by public education
  • 14. In What Sequence Do We Evaluate the Opportunity? 1. Potential steam/hot water/hot gas/chilled water customers 2. Available fuel supply/cost 3. Should electrical generation be part of the project? 4. What are the available incentives 5. What ownership structure can create most value in this circumstance
  • 15. Potential Heating/Cooling Customers • Size, seasonality, concentration, stability • Fuels currently used – Fossil fuel displacement generates carbon credits • Low pressure/temperature use generates greater cogeneration opportunity • Size heat source substantially larger than peak customer load – Allow customer growth – Allow new customers
  • 16. Available Fuel Supply • Quantities and types of fuels available • Estimated gathering/processing/delivery costs • Ability to get long term commitments to deliver • Try not to size project for greater than 50% of available fuel unless you control it • Situation with competitors for fuel • How do fuels mesh with regulatory environment?
  • 17. To Generate or Not to Generate • Varying seasonal customer heat loads encourages generation to fully utilize equipment, fuel – Marginal generation cost only slightly above marginal fuel cost • Steady heat loads encourage backpressure generation • Varying heat loads encourage extraction/condensing generation • Evaluate local power sales opportunities and wheeling options to other RPS states • Typically would not supply heat customer its electrical load
  • 18. Available Incentives • Check available front end grant funds, loan guarantees, low cost loan pools • Check carbon credit markets and possibility of national cap & trade legislation • Check availability of Federal Production Tax Credit, state tax incentives, continuation of federal grant • Check smaller programs such as Enterprise Zone, New Market Tax Credits
  • 19. Project Ownership Structure • Public ownership typically cannot use tax credits, accelerated depreciation, federal grant • Tax equity partners available for good solid projects • Tax equity partners will exit once target return is reached • Utility purchase option after 5 years increasingly popular
  • 20. A Renewable Future Creates Great Opportunities
  • 21.
  • 22. Biomass Energy in a Renewable Energy/Carbon Constrained World • All renewables offset fossil fuel emissions • Biomass power assumed to be “carbon neutral” by various scientific bodies – Biogenic vs. anthropogenic carbon • “Sustainability” key to carbon neutrality of biomass
  • 23. Biopower and GHG Emissions • Depending on fuels used, biopower can be a source of negative greenhouse gas emissions (less than zero) • Typical forest residue or urban wood disposal generates a portion of carbon released as methane rather than CO2 (methane 25 times more damaging) – Open burning 5% C as CH4 – Surface decomposition 12.5% C as CH4 – Landfilling 50% C as CH4
  • 24. Atmospheric GHG Burden Associated with Production of 1 million bdt of Forest Fuels 9,000 Fossil Carbon Displacement Net Biogenic Carbon Overgrown Forest Thinned Forest 7,000 Biomass Energy 5,000 thous. tons CO2 equiv. 3,000 1,000 (1,000) (3,000) 2005 2015 2025 2035 2045 2055 2065 2075 2085 2095 2105
  • 25. Biomass for CHP Applications • Has typically revolved around forest products facility (lumber, plywood, pulp & paper) as they have fuel, steam need, electric need
  • 26. Potential Applications in Midwest • Any forest products facility – Drying need (lumber, veneer, paper) – On site biomass fuel • College/University/Hospital Complex – Seasonal heating/cooling load – Maximize power generation in summer
  • 27. Potential Applications in Midwest (Cont.) • District Heating System – Collection of Offices/commercial buildings – Steam or hot water • Other Industrial Applications – Food processing – Large consumer of fossil fuels • Ethanol Industry – Now depend on natural gas for process heat
  • 28. Why Add Power Generation to Simple Boiler Heating/Cooling System? • Maximize use of invested capital by adding insatiable electric market • Dramatic improvement in efficiency of electric production (2050/60%) • Many incentives only available for electric production or CHP, not heating • Lower cost of heating/cooling application
  • 29. What Do Utilities Think of Biomass Power? • It is renewable power that meets their Portfolio Standard (RPS) Requirements • It is a firm, base load resource as opposed to intermittent wind/solar • It is available in small, disbursed increments • It is typically end of line, providing valuable voltage control/reliability • It typically does not require transmission upgrades • It offers local economic development, assistance with forest restoration, potential carbon offsets
  • 30. Potential Utility Co-firing With Coal • Can be used to reduce emissions of coal plants • Difficult in pulverized coal units as wood cannot be “pulverized” • Totally compatible with stoker fed grate boilers or fluidized beds • Torrefaction attempts to duplicate coal’s handling characteristics with biomass • Good retrofit opportunity for smaller, older coal boilers
  • 31. A Closer Look - Size • Big enough to be economic • Small enough to not stress fuel supply or sustainability • Big enough to be steam supplier to multiple future businesses/green industrial park • Small enough to not stress existing infrastructure – Transmission, roads, water/sewer
  • 32. A Closer Look At A 25 MW Project Investment • $80 million Project – 70% materials and equipment – 30% local construction • 60 construction jobs over 18 months – $¾ million in upfront studies, permitting, design
  • 33. A Closer Look - Jobs • 18 permanent jobs at plant – 4 Admin/fuel – 9 Operations – 5 Maintenance • 40+ fuel supply jobs – 5 chipping/grinding “sides” • 8 Jobs each • Additional drivers for mill byproducts, urban wood
  • 34. A Closer Look – Operations & Maintenance • $800,000 annual property tax • $1.2 Million annual payroll & benefits • $1.3 Million annual local O&M purchases • $5 Million annual local fuel purchase
  • 35. A Closer Look – Fuel Supply • Home for harvest residues, precommercial thinnings now burned/piled • Outlet for local green waste, urban wood fraction, right-of-way thinnings • Reverse loss of markets when pulp mills left • New markets for low valued wood help “keep forests as forests”
  • 36. Environment – Local • Eliminate much slash pile burning/open burning (97% reduction in emissions) • Potential to lower fire risk around communities • Fuel hauled to central site for combustion – BACT required for pollution controls – Electrostatic precipitator – Multiple levels of heated overfire air – Probable selective non catalytic removal (SNCR) for NOx – Local ash disposal/use as fertilizer – Water consumption/sewer use
  • 37. Environment – State/Region • Displace fossil fuel use for generation • Help Holland and Michigan meet Renewable Portfolio Standards (RPS) • Help retain “forests as forests” by creating markets for low valued wood
  • 38. Bottom Line Done correctly, biomass CHP plant is: • Complement to local forest industry • Catalyst to improve forest health, lower fire risk, keep “forests as forests” • Place for community to safely dispose of woody materials • Local source of thermal and electrical green energy for Holland • Minor source of emissions, use of other resources • Economic engine for community