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Relion®
605 series
Relion®
605 series
Self-powered feeder protection
REJ603
Product Guide
Relion®
605 series
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0
2 ABB
Contents
1. Description................................................................3
2. Relay functions .........................................................3
3. Protection functions ..................................................4
4. Application ................................................................5
5. Measurement……………………………………………5
6. Event log…………………………………………………5
7. Disturbance recorder…………………………………...5
8. Self-supervision and test function .............................5
9. Access control ..........................................................6
10. Local HMI..................................................................6
11. Inputs and outputs.................................................... 6
12. Application warning .................................................. 6
13. Technical data.......................................................... 7
14. Protection functions................................................ 13
15. Dimensions and mounting...................................... 17
16. Selection and ordering data.................................... 18
17. Terminal diagram ................................................... 20
18. References............................................................. 19
19. Document revision history ...................................... 19
Disclaimer
The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any
errors that may appear in this document.
© Copyright 2017 ABB.
All rights reserved.
Trademarks
ABB and Relion are registered trademarks of ABB Group. All other brand or product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-11-21
Revision: E
3 ABB
1. Description
REJ603 is a self-powered feeder protection
relay, intended for the protection of utility substa-
tions and industrial power systems, in secondary
distribution networks. REJ603 is a member of
ABB’s Relion® product family and part of its 605
series.
The feeder protection relay REJ603 is designed
to be a part of Ring Main Units (RMU) and
secondary distribution switchgears. The REJ603
relay is a self-powered numerical relay, which
receives power from the main current
transformers. This way REJ603 is an ideal
choice for installations where an auxiliary
supplies are not available and hence is suitable
for unmanned distribution substations having no
auxiliary supplies.
Relay has add-on optional function of remote trip
through binary input with selection of auxiliary
power version.
2. Relay functions
The relay provides an optimized composition of
protection and monitoring functionality in one
unit, with the best performance usability in its
class and are based on ABB’s in-depth
knowledge of protection and numerical
technology.
REJ603 offers pre-configured functionality which
facilitates easy and fast commissioning of
switchgear.
To emphasize the simplicity of relay’s usage,
only application specific parameters needs to set
within the relay’s intended area of application.
The relay also has short power up time which
ensures fast operation during switch on to fault.
The relay supports functions as indicated in
Table 2.
Table 1. Standard configurations
Description Relay type
Self-powered feeder protection REJ603
Table 2. Application configurations and supported functions
Functionality ANSI IEC B
Protections
Non-directional overcurrent protection, low-set stage 51 3I> ●
Non-directional overcurrent protection, high-set stage 50-1 3I>> ●
Non-directional overcurrent protection, instantaneous stage 50-2 3I>>> ●
Earth-fault protection, low-set stage 51N I0> ●
Earth-fault protection, high-set stage 50N I0>> ●
Three phase transformer inrush detector 68 3I2f> ●
Three-phase thermal protection for feeders, cables and distribution
transformers
49 3Ith> ●
Two setting group ●
External remote trip input with power supply o
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-011-21
Revision: E
4 ABB
Table 3. Application configurations and supported functions, continued
Functionality ANSI IEC B
Measurement
Three-phase current measurement 3I 3I ●
Residual current measurement In I0 ●
Thermal level ϑ ϑ ●
Disturbance recorder ●
● = Included, o = Optional at the time of ordering
3. Protection functions
REJ603 offers three-stage overcurrent and two-
stage earth-fault protection functions. The
transformer inrush detector function is
incorporated to prevent unwanted tripping’s due
to energizing of transformers.
The low-set stages for overcurrent and earth-
fault protection are equipped with selectable
characteristics – Definite time (DT) and Inverse
definite minimum time (IDMT). The relay features
standard IDMT characteristics according IEC
60255-151, Normal Inverse (NI), Very Inverse
(VI), Extremely Inverse (EI), Long-time Inverse
(LI) and IDMT characteristics as per ANSI
C37.112 Moderate inverse, Normal Inverse, Very
inverse, Extremely inverse. The relay also has
special characteristics like RI, HR and FR fuse,
which allows better co-ordination with the rest of
the network.
Further relay offers thermal overload protection
for feeder, cable and transformer.
.
Figure 1. Functionality overview for REJ603
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-11-21
Revision: E
5 ABB
4. Application
The REJ603 is a protection relay aimed at
selective short-circuit and earth-fault protection
of feeders in secondary distribution networks
and for protection of transformers in utilities and
industries.
The inrush current stabilization function allows
the relay to be used as main protection of
distribution transformers.
The relay is powered up through current
transformer if current is above energizing level of
relay, front USB power or through auxiliary
supply (optional feature).
The relay offers, non-directional over current and
earth-fault protection. The residual current for
the earth-fault protection is derived from the
phase currents. When applicable, the core-
balance current transformers can be used for
measuring the residual current, especially when
sensitive earth-fault protection is required.
The relay additionally offers thermal overload
protection for feeders, cables and transformers.
There is optional provision of remote trip through
binary input with external auxiliary power supply.
The remote trip signals like transformer trouble
output (Buchholz, Oil temperature, Winding
temperature trip) or an external trip can be wired
to binary input. The remote trip function works
even in CT-powered mode when auxiliary supply
is not available but enough CT current is
available to power-up the relay.
5. Measurement
The relay continuously measures phase currents
and earth current. Earth current can be
measured using external core balance current
transformer or can be calculated internally.
The relay has provision to display measured
three phase current and earth current in primary
and secondary terms. Additionally, relay displays
status of binary input, binary output and trip
counter for over current and earth fault trip.
During service, the default view of display shows
three phase current and the earth current in
secondary terms. The values measured can be
accessed using on the local HMI.
The relay continuously measures thermal level.
6. Event log
To collect sequence – of – events (SoE)
information, the relay incorporates a non-volatile
memory with a capacity of storing 250 events
with associated time stamps with resolution
of 1 ms. Event log includes protection operation
status, binary I/O status and relay fault code.
The event logs are stored sequentially, the most
recent being first and so on. The non-volatile
memory retains its data also in case the relay
temporarily loses its auxiliary supply.
The event log facilitates detailed post-fault
analysis of feeder faults and disturbances. The
SoE information can be accessed locally via the
user interface on the relay front panel.
7. Disturbance recorder
The relay is provided with the feature of
disturbance recorder featuring up to 4 analog
signals and 8 binary signal channels. The analog
channels are set to record the current waveform.
The triggering of disturbance record can be done
through external or internal relay signals like
protection start, trip, and remote trip etc. There is
provision of manual triggering of the recording.
The disturbance recording is also possible in CT-
powered mode. The recorded information is
stored in COMTRADE format with date and time
stamping in a non-volatile memory and can be
uploaded from front USB port for subsequent
fault analysis.
8. Self-supervision and test function
The relay’s built-in self-supervision system con-
tinuously monitors the state of the relay
hardware and the operation of the relay
software. Any fault or malfunction detected will
be used for alerting the operator. A permanent
relay fault will block the protection functions of
the relay to prevent incorrect relay operation.
The relay supports a built-in test mode which
enables user to test the relay protection
functions, HMI and binary outputs. The test
function is enabled through USB power which
facilitates the testing of entire scheme including
relay and activation of bi-stable trip output.
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-011-21
Revision: E
6 ABB
9. Access control
To protect the relay from unauthorized access
and to maintain the integrity of information, the
relay is enabled with a three-level, role-based
user authentication system password for the
operator, engineer and administrator levels. The
password is alpha-numeric based and is
administrator programmable for three levels of
hierarchy.
10. Local HMI
Local HMI of relay contains LCD display, LED
indicators and navigation keys. The
measurement, events, setting can be viewed in
display.
Phase as well earth fault trip indication is
provided through hand-reset electromechanical
flag which ensures availability of relay operation
indication even in absence of primary CT
current.
The relay has additionally two LED indications
on LHMI, the green color ‘ready’ LED is provided
to indicate the relay in operation when minimum
current required for operation is available and for
indicating internal relay failure. The yellow
colored ‘start’ LED is provided to indicate the
protection pick up.
11. Inputs and outputs
The relay is equipped with four 1A or 5A analog
current inputs, 3 for phase current and 1 for
earth current measurements.
The relay has optional one binary input. The
binary input is configured for remote (external)
trip and protection blocking.
The relay has a one capacitor discharge impulse
output (24V DC, 100 mJ) for tripping circuit
breaker with sensitive trip coil. Additionally two
bi-stable signal outputs are available for
protection start / trip and remote trip indications
to an external system.
The bi-stable output contacts are pre-configured
according to default configuration, however can
be easily reconfigured for protection start,
protection trip and remote trip indication by using
the LHMI menu.
12. Application warning
In case the relay REJ603 (optional functionality
with external power supply) is supplied with UPS
step-wave or square-wave, an interposing
transformer is needed to keep the supply voltage
(peak voltage) below the upper limit of the relay.
These are the recommended transformer
characteristics:
 Nominal Power: 7.5 VA
 Secondary voltage: in the range
30...150 V AC
Table 4. Input/output overview
Relay type Analog input Binary inputs Binary outputs
CT BI BO
REJ603 4 1 (optional) 1 (Impulse trip)
2 (Bi-stable signaling)
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-11-21
Revision: E
7 ABB
13. Technical data
Table 5. Dimensions
Relay type Description Value
Width
frame 132.5 mm
case 121.5 mm
Height
frame 167.0 mm
case 137.0 mm
Depth case 182.5 mm
Weight relay 2.96 kg
Table 6. Power supply for remote trip function (optional functionality with external power supply)
Description Value
Uaux nominal
24...240 V AC, 50 and 60 Hz
24...240 V DC
Uaux variation
85...110% of Uaux (20.4...264 V AC)
80...120% of Uaux (19.2...288 V DC)
Burden of auxiliary voltage supply under
quiescent (Pq)/operating condition < 2.0 W / < 4.5 W
Ripple in the DC auxiliary voltage Max 15% of the DC value (at frequency of 100 Hz)
Table 7. Energizing inputs
Description Value
Rated frequency
50/60 Hz
Current inputs Rated current, In 1 A 5A
Thermal withstand capability:
 Continuous
 For 1 s
 For 10 s
2.5 A
100 A
20 A
12.5 A
500 A
100 A
Input burden in CT powered circuit 2.5 VA 2.5 VA
Input impedance for measuring input < 100 m Ω < 20 m Ω
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-011-21
Revision: E
8 ABB
Table 8. Binary input (optional functionality with external power supply)
Description Value
Rated voltage
24...240 V AC, 50 and 60 Hz
24...240 V DC
Operating range
85...110% of Uaux (20.4...264 V AC)
80...120% of Uaux (19.2...288 V DC)
Current drain 2...20 mA
Power consumption/input < 0.5 W
Input sensing time 25 ms
Table 9. Impulse voltage trip output
Description Value
Rated voltage 24 V
Pulse duration 50 msec
Energy 100 mJ
Table 10. Bi-stable power output relay
Description Value
Rated voltage 60 V AC / DC, 0.3 A
Continuous contact carry 2 A, 24V DC
Make and carry for 3.0 s 4 A, 24V DC
Make and carry for 0.5 s 6 A, 24V DC
Breaking capacity when the control-circuit time constant L/R<40
ms, at 24 / 110 / 220 V DC
1.5 A / 0.25 A / 0.1A
Minimum contact load 100 mA at 24 V AC/DC
Table 11. Degree of protection of relay
Description Value
Front side IP 54B
Rear side, connection terminals IP 20
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-11-21
Revision: E
9 ABB
Table 12. Environmental conditions
Description Value
Operating temperature range -25...+55ºC
Short-time service temperature range
-40...+85ºC (<16 h)
Display viewable range : above -20 ºC up to
+70 ºC
Relative humidity < 93%, non-condensing
Atmospheric pressure 86...106 kPa
Altitude up to 2000 m
Transport and storage temperature range -40...+85ºC
Table 13. Environmental tests
Description Type test value Reference
Dry heat test (humidity < 50% )
 Working
 Storing
96 h at +70°C
96 h at +85°C
IEC 60068-2-2
Dry cold test
 Working
 Storing
96 h at -25°C
96 h at -40°C
IEC 60068-2-1
Damp heat test, cyclic 2 cycles (12 h + 12 h) at
+25°C…+55°C,
Rh > 93%
IEC 60068-2-30
Change of temperature test Cyclic : 3 hours at -25°C + 3
hours at +55°C ,
Number of cycles : 5
IEC 60068-2-14
Table 14. Electromagnetic compatibility tests
Description Type test value Reference
1 MHz/100 kHz burst disturbance test:
 Common mode
 Differential mode
2.5 kV, 400/40 pulses/s
1.0 kV, 400/40 pulses/s
IEC 61000-4-18, class III
IEC 60255-26
Electrostatic discharge test:
 Contact discharge
 Air discharge
4 kV, 150 pF/330 Ω
6 kV, 150 pF/330 Ω
IEC 61000-4-2
Conducted radio frequency interference
tests:
10 V
f=150 KHz...80 Mhz
10 V
f=27, 68 MHz
Not applicable for low energy trip
output
IEC 60255-26
IEC 61000-4-6
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-011-21
Revision: E
10 ABB
Table 15. Electromagnetic compatibility tests, continued
Description Type test value Reference
Fast transient disturbance tests:
 All ports 4 kV, 5.0 kHz
Not applicable for low energy trip
output
IEC 60255-26,
IEC 61000-4-4
Radiated, electro-magnetic field immunity
test
10 V/m
f=80-1000 MHz, 1.4-2.7 GHz
10 V/m
f=80, 160, 380, 450, 900 MHz,
1850 MHz, 2150 MHz
900 MHz PM, 1.89 GHz PM
IEC 60255-26,
IEC 61000-4-3
Surge immunity test:
 Common mode
 Differential mode
4.0 kV, 1.2/50 µs
2.0 kV, 1.2/50 µs (bi-stable O/P
and power supply port)
Not applicable for low energy trip
output
2.0 kV, 1.2/50 µs
1.0 kV, 1.2/50 µs (bi-stable O/P
and power supply port)
IEC 60255-26
IEC 61000-4-5
Power frequency magnetic field immunity
test:
 Continuous
 Short duration ( 3 s )
100 A/m
300 A/m
IEC 60255-26
IEC 61000-4-8
Power frequency immunity test:
 Common mode
 Differential mode
300 V rms
150 V rms
IEC 60255-26
IEC 61000-4-16
Pulse magnetic field immunity tests: 1000 A/m, 6.4/16 μs IEC 61000-4-9
Emission tests:
Conducted
150 kHz-0.5 MHz
0.5 MHz-30 MHz
Radiated
30-230 MHz
230-1000 MHz
< 66 dB ( μV/m)
< 60 dB ( μV/m)
< 40 dB ( μV/m)
< 47 dB ( μV/m)
IEC 60255-26
EN 55011-CISPR 11, 22
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-11-21
Revision: E
11 ABB
Table 16. Insulation tests
Description Type test value Reference
Dielectric test
 Test voltage
 Test voltage for bi-stable
contact
2 kV, 50 Hz, 1 min
0.5 kV, 50 Hz, 1 min
Not applicable for low energy trip
output
IEC 60255-27
Impulse voltage test
 Test voltage
 Test voltage for binary input
and bi-stable contact
5 kV, 1.2/50 μs, 0.5 J
1 kV, 1.2/50 μs, 0.5 J
Not applicable for low energy trip
output
IEC 60255-27
Insulation resistance test
 Isolation resistance > 100 M Ω at 500 V DC
IEC 60255-27
Protective bonding test
 Resistance <0.1 Ώ, 20 A, 60 s
IEC 60255-27
Table 17. Mechanical tests
Description Type test value Reference
Vibration tests
 Response
 Endurance / Withstand
10...150 Hz, 0.075 mm / 1.0g,
1 sweep / axis
10...150 Hz, 2.0 g,
20 sweeps / axis
IEC 60255-21-1, class I
Shock tests
 Response
 Endurance / Withstand
5 g, 3 pulses in each direction
15 g, 3 pulses in each direction
IEC 60255-21-2, class I
Bump tests 10 g, 1000 bumps in each
direction
IEC 60255-21-2, class I
Seismic test IEC 60255-21-3, class I
Table 18. Power supply module test
Description Type test value Reference
Gradual shutdown and start up Shut-down ramp: 60 s
Power off period: 300 s
Start-up ramp: 60 s
IEC 60255-26
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-011-21
Revision: E
12 ABB
Table 19. Product safety
Description Type test value
LV directive 2014/35/EU
Standard EN 60255-27 (2014)
EN 60255-1 (2010)
Table 20. EMC compliance
Description Type test value
EMC directive 2014/30/EU
Standard EN 60255-26 (2013)
Table 21. RoHS compliance
Description
Complies with RoHS directive 2011/65/EU
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-11-21
Revision: E
13 ABB
14. Protection functions
Table 22. Low-set phase overcurrent protection, stage I> / 51
Parameter Value (Range)
Setting range of pick-up current ‘I >’ 0.11)...32 x In in steps 0.001, infinite
Operation accuracy 2) ± 3.0% x In for value < 1.2 In , ± 3.0% x I for value ≥ 1.2 In
Operate time delay (DMT) ‘t >’ 0.04...64 s in steps of 0.01
Operation time accuracy definite mode 2) ± 2.0% of set value or ± 30 ms
Operating curve type IEC 60255-151:
Normal inverse, Very inverse, Extremely inverse, Long-time inverse
ANSI C37.112:
Moderate inverse, Normal Inverse, Very inverse, Extremely inverse
Special curves:
RI inverse, HR fuse, FR fuse
Time multiplier setting ‘k’ 0.02...1.6, in steps of 0.01
Operation time accuracy 2)
IEC, ANSI, RI, HR and FR
characteristics
class E(5) or ± 30 ms
class E(7.5) or ± 30 ms of theoretical value for I> set value < 0.2
Reset ratio IDMT : 0.96 and DT : 0.98
1) The relay’s minimum powering current is 0.07 x In when currents in three phase and 0.18 x In when current in a single phase.
2) Operation time accuracy for protection functions when relay is in energised condition.
Table 23. High-set phase overcurrent protection, stage I>> / 50-1
Parameter Value (Range)
Setting range of pick-up current ‘I >>’ 0.2...32.0 x In in steps 0.001, infinite for CT variant
Operation accuracy 1) ± 3.0% x In for value < 1.2 In , ± 3.0% x I for value ≥ 1.2 In
Operation mode Definite time, Instantaneous
Operate time delay (DMT) ‘t >>’ 0.04...64 s in steps of 0.01
Operation time accuracy 1) ± 2.0% of set value or ± 30 ms
Reset ratio 0.98
1) Operation time accuracy for protection functions when relay is in energised condition.
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-011-21
Revision: E
14 ABB
Table 24. Very high-set phase overcurrent protection, stage I>>> / 50-2
Parameter Value (Range)
Setting range of pick-up current ‘I >>>’ 0.2...32.0 x In in steps 0.001, infinite for CT variant
Operation accuracy 1) ± 3.0% x In for value < 1.2 In , ± 3.0% x I for value ≥ 1.2 In
Operation mode Definite time, Instantaneous
Operate time delay (DMT) ‘t >>>’ 0.04...64 s in steps of 0.01
Operation time accuracy 1) ± 2.0% of set value or ± 30 ms
Reset ratio 0.98
1) Operation time accuracy for protection functions when relay is in energised condition.
Table 25. Low-set earth-fault protection, stage I0> / 51N
Parameter Value (Range)
Setting range of pick-up current ‘I0 >’ External earth measurement (through CBCT or residual connection) :
0.01...2.0 x In in steps 0.01, infinite
Internal earth measurement : 0.1...2.0 x In in steps 0.01, infinite
Operation accuracy 1) External earth measurement : ± 3.0% x In for value < 1.2 In ,
± 3.0% x I for value ≥ 1.2 In
Internal earth measurement : ± 9.0% x In for value < 1.2 In ,
± 9.0% x I for value ≥ 1.2 In
Operate time delay (DMT) ‘t0 >’ 0.04...64 s in steps of 0.01
Operation time accuracy 1) External earth measurement : ± 2.0% of set value or ± 30 ms
Internal earth measurement : ± 10.0% of set value or ± 30 ms
Operating curve type IEC 60255-151:
Normal inverse, Very inverse, Extremely inverse, Long-time inverse
ANSI C37.112:
Moderate inverse, Normal Inverse, Very inverse, Extremely inverse
Special curves:
RI inverse, HR fuse, FR fuse
Time multiplier setting ‘k0’ 0.02...1.6, in steps of 0.01
Operation time accuracy 1)
 IEC, ANSI, HR, FR characteristics
 RI characteristics
 IEC, ANSI, HR, FR characteristics
 RI characteristics
External earth measurement : class E(5) or ± 30 ms
External earth measurement : class E(7.5) or ± 30 ms
Internal earth measurement : ± 5.0% of set value or ± 30 ms
Internal earth measurement : ± 10.0% of set value or ± 30 ms
Reset ratio IDMT : 0.96 and DT : 0.98
1) Operation time accuracy for protection functions when relay is in energised condition.
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-11-21
Revision: E
15 ABB
Table 26. High- set earth-fault protection, stage I0>> / 50N
Parameter Value (Range)
Setting range of pick-up current ‘I0 >>’ External earth measurement (through CBCT or residual connection) :
0.01...12.5 x In in steps 0.001, infinite
Internal earth measurement : 0.1...12.5 x In in steps 0.001, infinite
Operation accuracy 1) External earth measurement : ± 3.0% x In for value < 1.2 In , ± 3.0%
x I for value ≥ 1.2 In
Internal earth measurement : ± 9.0% x In for value < 1.2 In , ± 9.0% x
I for value ≥ 1.2 In
Operation mode Definite time, Instantaneous
Operate time delay (DMT) ‘t0 >>’ 0.04...64 s in steps of 0.01
Operation time accuracy 1) External earth measurement : ± 2.0% of set value or ± 30 ms
Internal earth measurement : ± 10.0% of set value or ± 30 ms
Reset ratio 0.98
1) Operation time accuracy for protection functions when relay is in energised condition.
Table 27. Transformer inrush detection, 3I2f> / 68
Parameter Value (Range)
Inrush threshold value 0.2...32 x In, in steps of 0.01
Ratio Setting 10%...50%, in steps of 1%
Table 28. Thermal overload protection, 3Ith> / 49
Parameter Value (Range)
Initial thermal level of apparatus 0 0.0…100%, in steps of 1%
Reference current leading to thermal
calculation “Ib”
0.1 … 1.5 x In, in steps of 0.1
Heating time constant of object ‘𝜏′ 1.0…300 min, in steps of 1.0
Cooling time constant of object ‘𝜏↓𝑠‘ 1.0…300 min, in steps of 1.0
Alarm value, alm 50…200%, in steps of 1%
Operate value, trip 50…200%, in steps of 1%
Options for calculating thermal value
during power interruption, powerOFF
1…4 1)
Operation time accuracy 3% of 5 time constant or ± 30s
Reset ratio 0.98
1) Options for calculating thermal image during power interruption shall be as below
1 = On restoration of power, new value of current after power on will be considered to calculate new value of thermal image for
interruption period Δt.
2 = On restoration of power, new value of thermal image is calculated for interruption period Δt considering that current has
remained constant value during power interruption.
3 = Power interruption of the relay assumes no change of thermal image during interruption period.
4 = Power interruption of the relay resets the thermal image to the set value defined by setting 0.
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-011-21
Revision: E
16 ABB
Table 29. Switch-On To Fault (SOTF) characteristics [ Specifies relay operation when relay is un-energised
condition ]
Parameter Value (Range)
At minimum value of pick-up current and minimum operate time,
minimum value of tripping time when switch-on to fault
80 ms
Figure 2: Switch-on to fault characteristics of relay REJ603
Note:
1. Operation time accuracy for protection functions shall be as indicated in Table 22-27 when relay is in energised
condition. The operation time measured when relay is in un-energised condition, shall be as per switch-on to fault
characteristics Table 29 and Figure 2. Please refer application manual for operation time accuracy class
definition of accuracy class.
2. Please refer application manual for operation time accuracy class definition for IDMT curves.
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-11-21
Revision: E
17 ABB
15. Dimensions and mounting
The REJ603 have been supplied with mounting
clamps facilitating the easy flush mounting on
the panel.
The panel cut-out for flush mounting:
With appropriate mounting accessories the
REJ603 can also be mounted on the secondary
circuit breakers and Ring Main Units.
 Height : 137.0 ± 1.0 mm
 Width : 121.5 ± 1.0 mm
 Thickness of panel : 1.5 – 4.0 mm
Figure 3. Dimension of REJ603 – Flush mounting
Figure 4. Typical mounting of relay in RMU (Mounting plate and bracket not supplied along with relay)
Mounting bracket
Mounting plate
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-011-21
Revision: E
18 ABB
16. Selection and ordering data
The relay type and serial number label identifies
the protection relay. An order number label is
placed on the side of the relay. The order
number consists of a string of codes generated
from hardware and software modules of the
relay. The serial number and order number label
is placed on side of the relay.
Use the ordering key information in Fig. 4 to
generate the order number when ordering
complete protection relay.
Example code REJ 603 B 1 N N 1 N B 3 4 N N J
# Description
1-3
Relay type
Feeder overcurrent protection REJ
4-6
Relay series identity
Self-powered or dual powered relay 603
7
Standard
IEC B
8
Analog input / output
Phase and Earth current input – 1A 1
Phase and Earth current input – 5A 2
9 Spare
None N
10
Spare
None N
11
Binary input / output slot 1
None N
1 Binary Input including power supply
24-240V AC/DC (1VA)1)
1
12
Communication
None N
13
Application configuration
Configuration B B
14
Power supply
Self-supplied 3
Dual-powered with 24-250V AC/DC
(1VA)1)
4
15
Housing configuration
Midsized housing for REJ603 4
16
Configuration
None N
Ring lug terminals 2
17 For future use N
18
Version
Product version 3.0 J
1) With binary input =1, dual powered option = 4 needs to be selected
Example order code: REJ603 B 1 N N 1 N B 3 4 N N J
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-11-21
Revision: E
19 ABB
Your ordering code:
Digit (#) 1-3 4-6 7 8 9 10 11 12 13 14 15 16 17 18
Code
Figure 5. Ordering key for complete relay
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-011-21
Revision: E
20 ABB
17. Terminal diagram
Figure 6. Terminal diagram of REJ603 V3.0 with external earth connection through CBCT
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-11-21
Revision: E
21 ABB
Figure 7. Terminal diagram of REJ603 V3.0 with external earth connection through residual connection
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-011-21
Revision: E
22 ABB
Figure 8. Terminal diagram of REJ603 V3.0 with internal earth connection
Self-powered feeder protection 1MDB07217-YN
REJ603
Product version: 3.0 Issued: 2017-11-21
Revision: E
23 ABB
18. References
The www.abb.com/substationautomation portal
offers you information about the distribution
automation product and service range.
You will find the latest relevant information on
the REJ603 protection relay on the product
page.
The download area on the right hand side of the
Web page contains the latest product
documentation, such as application manual,
technical presentation and so on. The selection
tool on the Web page helps you find the
documents by the document category and
language.
The Features and Application tabs contain
product related information in a compact format.
19. Document revision history
Document revision / Date Product version History
A/2015-06-06 3.0
Self-powered feeder protection REJ603 V3.0 release
with support of conventional CT support
B/2015-09-04 3.0 Content updated
C/2016-03-08 3.0 Content updated
D/2017-03-28 3.0 Content updated
E/2017-11-21 3.0 Content updated
Contact us
ABB India Ltd, Distribution Automation
Maneja Works
Vadodara-390013, India
Phone:	 +91 265 6724402
Fax:	 +91 265 6724407
www.abb.com/mediumvoltage
www.abb.com/substationautomation
1MDU07217-YNE©Copyright2017ABB.Allrightsreserved.

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Rej603 pg 1_mdb07217-yn_e_ne

  • 1. Relion® 605 series Relion® 605 series Self-powered feeder protection REJ603 Product Guide Relion® 605 series
  • 2. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 2 ABB Contents 1. Description................................................................3 2. Relay functions .........................................................3 3. Protection functions ..................................................4 4. Application ................................................................5 5. Measurement……………………………………………5 6. Event log…………………………………………………5 7. Disturbance recorder…………………………………...5 8. Self-supervision and test function .............................5 9. Access control ..........................................................6 10. Local HMI..................................................................6 11. Inputs and outputs.................................................... 6 12. Application warning .................................................. 6 13. Technical data.......................................................... 7 14. Protection functions................................................ 13 15. Dimensions and mounting...................................... 17 16. Selection and ordering data.................................... 18 17. Terminal diagram ................................................... 20 18. References............................................................. 19 19. Document revision history ...................................... 19 Disclaimer The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document. © Copyright 2017 ABB. All rights reserved. Trademarks ABB and Relion are registered trademarks of ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders.
  • 3. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-11-21 Revision: E 3 ABB 1. Description REJ603 is a self-powered feeder protection relay, intended for the protection of utility substa- tions and industrial power systems, in secondary distribution networks. REJ603 is a member of ABB’s Relion® product family and part of its 605 series. The feeder protection relay REJ603 is designed to be a part of Ring Main Units (RMU) and secondary distribution switchgears. The REJ603 relay is a self-powered numerical relay, which receives power from the main current transformers. This way REJ603 is an ideal choice for installations where an auxiliary supplies are not available and hence is suitable for unmanned distribution substations having no auxiliary supplies. Relay has add-on optional function of remote trip through binary input with selection of auxiliary power version. 2. Relay functions The relay provides an optimized composition of protection and monitoring functionality in one unit, with the best performance usability in its class and are based on ABB’s in-depth knowledge of protection and numerical technology. REJ603 offers pre-configured functionality which facilitates easy and fast commissioning of switchgear. To emphasize the simplicity of relay’s usage, only application specific parameters needs to set within the relay’s intended area of application. The relay also has short power up time which ensures fast operation during switch on to fault. The relay supports functions as indicated in Table 2. Table 1. Standard configurations Description Relay type Self-powered feeder protection REJ603 Table 2. Application configurations and supported functions Functionality ANSI IEC B Protections Non-directional overcurrent protection, low-set stage 51 3I> ● Non-directional overcurrent protection, high-set stage 50-1 3I>> ● Non-directional overcurrent protection, instantaneous stage 50-2 3I>>> ● Earth-fault protection, low-set stage 51N I0> ● Earth-fault protection, high-set stage 50N I0>> ● Three phase transformer inrush detector 68 3I2f> ● Three-phase thermal protection for feeders, cables and distribution transformers 49 3Ith> ● Two setting group ● External remote trip input with power supply o
  • 4. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-011-21 Revision: E 4 ABB Table 3. Application configurations and supported functions, continued Functionality ANSI IEC B Measurement Three-phase current measurement 3I 3I ● Residual current measurement In I0 ● Thermal level ϑ ϑ ● Disturbance recorder ● ● = Included, o = Optional at the time of ordering 3. Protection functions REJ603 offers three-stage overcurrent and two- stage earth-fault protection functions. The transformer inrush detector function is incorporated to prevent unwanted tripping’s due to energizing of transformers. The low-set stages for overcurrent and earth- fault protection are equipped with selectable characteristics – Definite time (DT) and Inverse definite minimum time (IDMT). The relay features standard IDMT characteristics according IEC 60255-151, Normal Inverse (NI), Very Inverse (VI), Extremely Inverse (EI), Long-time Inverse (LI) and IDMT characteristics as per ANSI C37.112 Moderate inverse, Normal Inverse, Very inverse, Extremely inverse. The relay also has special characteristics like RI, HR and FR fuse, which allows better co-ordination with the rest of the network. Further relay offers thermal overload protection for feeder, cable and transformer. . Figure 1. Functionality overview for REJ603
  • 5. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-11-21 Revision: E 5 ABB 4. Application The REJ603 is a protection relay aimed at selective short-circuit and earth-fault protection of feeders in secondary distribution networks and for protection of transformers in utilities and industries. The inrush current stabilization function allows the relay to be used as main protection of distribution transformers. The relay is powered up through current transformer if current is above energizing level of relay, front USB power or through auxiliary supply (optional feature). The relay offers, non-directional over current and earth-fault protection. The residual current for the earth-fault protection is derived from the phase currents. When applicable, the core- balance current transformers can be used for measuring the residual current, especially when sensitive earth-fault protection is required. The relay additionally offers thermal overload protection for feeders, cables and transformers. There is optional provision of remote trip through binary input with external auxiliary power supply. The remote trip signals like transformer trouble output (Buchholz, Oil temperature, Winding temperature trip) or an external trip can be wired to binary input. The remote trip function works even in CT-powered mode when auxiliary supply is not available but enough CT current is available to power-up the relay. 5. Measurement The relay continuously measures phase currents and earth current. Earth current can be measured using external core balance current transformer or can be calculated internally. The relay has provision to display measured three phase current and earth current in primary and secondary terms. Additionally, relay displays status of binary input, binary output and trip counter for over current and earth fault trip. During service, the default view of display shows three phase current and the earth current in secondary terms. The values measured can be accessed using on the local HMI. The relay continuously measures thermal level. 6. Event log To collect sequence – of – events (SoE) information, the relay incorporates a non-volatile memory with a capacity of storing 250 events with associated time stamps with resolution of 1 ms. Event log includes protection operation status, binary I/O status and relay fault code. The event logs are stored sequentially, the most recent being first and so on. The non-volatile memory retains its data also in case the relay temporarily loses its auxiliary supply. The event log facilitates detailed post-fault analysis of feeder faults and disturbances. The SoE information can be accessed locally via the user interface on the relay front panel. 7. Disturbance recorder The relay is provided with the feature of disturbance recorder featuring up to 4 analog signals and 8 binary signal channels. The analog channels are set to record the current waveform. The triggering of disturbance record can be done through external or internal relay signals like protection start, trip, and remote trip etc. There is provision of manual triggering of the recording. The disturbance recording is also possible in CT- powered mode. The recorded information is stored in COMTRADE format with date and time stamping in a non-volatile memory and can be uploaded from front USB port for subsequent fault analysis. 8. Self-supervision and test function The relay’s built-in self-supervision system con- tinuously monitors the state of the relay hardware and the operation of the relay software. Any fault or malfunction detected will be used for alerting the operator. A permanent relay fault will block the protection functions of the relay to prevent incorrect relay operation. The relay supports a built-in test mode which enables user to test the relay protection functions, HMI and binary outputs. The test function is enabled through USB power which facilitates the testing of entire scheme including relay and activation of bi-stable trip output.
  • 6. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-011-21 Revision: E 6 ABB 9. Access control To protect the relay from unauthorized access and to maintain the integrity of information, the relay is enabled with a three-level, role-based user authentication system password for the operator, engineer and administrator levels. The password is alpha-numeric based and is administrator programmable for three levels of hierarchy. 10. Local HMI Local HMI of relay contains LCD display, LED indicators and navigation keys. The measurement, events, setting can be viewed in display. Phase as well earth fault trip indication is provided through hand-reset electromechanical flag which ensures availability of relay operation indication even in absence of primary CT current. The relay has additionally two LED indications on LHMI, the green color ‘ready’ LED is provided to indicate the relay in operation when minimum current required for operation is available and for indicating internal relay failure. The yellow colored ‘start’ LED is provided to indicate the protection pick up. 11. Inputs and outputs The relay is equipped with four 1A or 5A analog current inputs, 3 for phase current and 1 for earth current measurements. The relay has optional one binary input. The binary input is configured for remote (external) trip and protection blocking. The relay has a one capacitor discharge impulse output (24V DC, 100 mJ) for tripping circuit breaker with sensitive trip coil. Additionally two bi-stable signal outputs are available for protection start / trip and remote trip indications to an external system. The bi-stable output contacts are pre-configured according to default configuration, however can be easily reconfigured for protection start, protection trip and remote trip indication by using the LHMI menu. 12. Application warning In case the relay REJ603 (optional functionality with external power supply) is supplied with UPS step-wave or square-wave, an interposing transformer is needed to keep the supply voltage (peak voltage) below the upper limit of the relay. These are the recommended transformer characteristics:  Nominal Power: 7.5 VA  Secondary voltage: in the range 30...150 V AC Table 4. Input/output overview Relay type Analog input Binary inputs Binary outputs CT BI BO REJ603 4 1 (optional) 1 (Impulse trip) 2 (Bi-stable signaling)
  • 7. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-11-21 Revision: E 7 ABB 13. Technical data Table 5. Dimensions Relay type Description Value Width frame 132.5 mm case 121.5 mm Height frame 167.0 mm case 137.0 mm Depth case 182.5 mm Weight relay 2.96 kg Table 6. Power supply for remote trip function (optional functionality with external power supply) Description Value Uaux nominal 24...240 V AC, 50 and 60 Hz 24...240 V DC Uaux variation 85...110% of Uaux (20.4...264 V AC) 80...120% of Uaux (19.2...288 V DC) Burden of auxiliary voltage supply under quiescent (Pq)/operating condition < 2.0 W / < 4.5 W Ripple in the DC auxiliary voltage Max 15% of the DC value (at frequency of 100 Hz) Table 7. Energizing inputs Description Value Rated frequency 50/60 Hz Current inputs Rated current, In 1 A 5A Thermal withstand capability:  Continuous  For 1 s  For 10 s 2.5 A 100 A 20 A 12.5 A 500 A 100 A Input burden in CT powered circuit 2.5 VA 2.5 VA Input impedance for measuring input < 100 m Ω < 20 m Ω
  • 8. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-011-21 Revision: E 8 ABB Table 8. Binary input (optional functionality with external power supply) Description Value Rated voltage 24...240 V AC, 50 and 60 Hz 24...240 V DC Operating range 85...110% of Uaux (20.4...264 V AC) 80...120% of Uaux (19.2...288 V DC) Current drain 2...20 mA Power consumption/input < 0.5 W Input sensing time 25 ms Table 9. Impulse voltage trip output Description Value Rated voltage 24 V Pulse duration 50 msec Energy 100 mJ Table 10. Bi-stable power output relay Description Value Rated voltage 60 V AC / DC, 0.3 A Continuous contact carry 2 A, 24V DC Make and carry for 3.0 s 4 A, 24V DC Make and carry for 0.5 s 6 A, 24V DC Breaking capacity when the control-circuit time constant L/R<40 ms, at 24 / 110 / 220 V DC 1.5 A / 0.25 A / 0.1A Minimum contact load 100 mA at 24 V AC/DC Table 11. Degree of protection of relay Description Value Front side IP 54B Rear side, connection terminals IP 20
  • 9. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-11-21 Revision: E 9 ABB Table 12. Environmental conditions Description Value Operating temperature range -25...+55ºC Short-time service temperature range -40...+85ºC (<16 h) Display viewable range : above -20 ºC up to +70 ºC Relative humidity < 93%, non-condensing Atmospheric pressure 86...106 kPa Altitude up to 2000 m Transport and storage temperature range -40...+85ºC Table 13. Environmental tests Description Type test value Reference Dry heat test (humidity < 50% )  Working  Storing 96 h at +70°C 96 h at +85°C IEC 60068-2-2 Dry cold test  Working  Storing 96 h at -25°C 96 h at -40°C IEC 60068-2-1 Damp heat test, cyclic 2 cycles (12 h + 12 h) at +25°C…+55°C, Rh > 93% IEC 60068-2-30 Change of temperature test Cyclic : 3 hours at -25°C + 3 hours at +55°C , Number of cycles : 5 IEC 60068-2-14 Table 14. Electromagnetic compatibility tests Description Type test value Reference 1 MHz/100 kHz burst disturbance test:  Common mode  Differential mode 2.5 kV, 400/40 pulses/s 1.0 kV, 400/40 pulses/s IEC 61000-4-18, class III IEC 60255-26 Electrostatic discharge test:  Contact discharge  Air discharge 4 kV, 150 pF/330 Ω 6 kV, 150 pF/330 Ω IEC 61000-4-2 Conducted radio frequency interference tests: 10 V f=150 KHz...80 Mhz 10 V f=27, 68 MHz Not applicable for low energy trip output IEC 60255-26 IEC 61000-4-6
  • 10. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-011-21 Revision: E 10 ABB Table 15. Electromagnetic compatibility tests, continued Description Type test value Reference Fast transient disturbance tests:  All ports 4 kV, 5.0 kHz Not applicable for low energy trip output IEC 60255-26, IEC 61000-4-4 Radiated, electro-magnetic field immunity test 10 V/m f=80-1000 MHz, 1.4-2.7 GHz 10 V/m f=80, 160, 380, 450, 900 MHz, 1850 MHz, 2150 MHz 900 MHz PM, 1.89 GHz PM IEC 60255-26, IEC 61000-4-3 Surge immunity test:  Common mode  Differential mode 4.0 kV, 1.2/50 µs 2.0 kV, 1.2/50 µs (bi-stable O/P and power supply port) Not applicable for low energy trip output 2.0 kV, 1.2/50 µs 1.0 kV, 1.2/50 µs (bi-stable O/P and power supply port) IEC 60255-26 IEC 61000-4-5 Power frequency magnetic field immunity test:  Continuous  Short duration ( 3 s ) 100 A/m 300 A/m IEC 60255-26 IEC 61000-4-8 Power frequency immunity test:  Common mode  Differential mode 300 V rms 150 V rms IEC 60255-26 IEC 61000-4-16 Pulse magnetic field immunity tests: 1000 A/m, 6.4/16 μs IEC 61000-4-9 Emission tests: Conducted 150 kHz-0.5 MHz 0.5 MHz-30 MHz Radiated 30-230 MHz 230-1000 MHz < 66 dB ( μV/m) < 60 dB ( μV/m) < 40 dB ( μV/m) < 47 dB ( μV/m) IEC 60255-26 EN 55011-CISPR 11, 22
  • 11. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-11-21 Revision: E 11 ABB Table 16. Insulation tests Description Type test value Reference Dielectric test  Test voltage  Test voltage for bi-stable contact 2 kV, 50 Hz, 1 min 0.5 kV, 50 Hz, 1 min Not applicable for low energy trip output IEC 60255-27 Impulse voltage test  Test voltage  Test voltage for binary input and bi-stable contact 5 kV, 1.2/50 μs, 0.5 J 1 kV, 1.2/50 μs, 0.5 J Not applicable for low energy trip output IEC 60255-27 Insulation resistance test  Isolation resistance > 100 M Ω at 500 V DC IEC 60255-27 Protective bonding test  Resistance <0.1 Ώ, 20 A, 60 s IEC 60255-27 Table 17. Mechanical tests Description Type test value Reference Vibration tests  Response  Endurance / Withstand 10...150 Hz, 0.075 mm / 1.0g, 1 sweep / axis 10...150 Hz, 2.0 g, 20 sweeps / axis IEC 60255-21-1, class I Shock tests  Response  Endurance / Withstand 5 g, 3 pulses in each direction 15 g, 3 pulses in each direction IEC 60255-21-2, class I Bump tests 10 g, 1000 bumps in each direction IEC 60255-21-2, class I Seismic test IEC 60255-21-3, class I Table 18. Power supply module test Description Type test value Reference Gradual shutdown and start up Shut-down ramp: 60 s Power off period: 300 s Start-up ramp: 60 s IEC 60255-26
  • 12. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-011-21 Revision: E 12 ABB Table 19. Product safety Description Type test value LV directive 2014/35/EU Standard EN 60255-27 (2014) EN 60255-1 (2010) Table 20. EMC compliance Description Type test value EMC directive 2014/30/EU Standard EN 60255-26 (2013) Table 21. RoHS compliance Description Complies with RoHS directive 2011/65/EU
  • 13. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-11-21 Revision: E 13 ABB 14. Protection functions Table 22. Low-set phase overcurrent protection, stage I> / 51 Parameter Value (Range) Setting range of pick-up current ‘I >’ 0.11)...32 x In in steps 0.001, infinite Operation accuracy 2) ± 3.0% x In for value < 1.2 In , ± 3.0% x I for value ≥ 1.2 In Operate time delay (DMT) ‘t >’ 0.04...64 s in steps of 0.01 Operation time accuracy definite mode 2) ± 2.0% of set value or ± 30 ms Operating curve type IEC 60255-151: Normal inverse, Very inverse, Extremely inverse, Long-time inverse ANSI C37.112: Moderate inverse, Normal Inverse, Very inverse, Extremely inverse Special curves: RI inverse, HR fuse, FR fuse Time multiplier setting ‘k’ 0.02...1.6, in steps of 0.01 Operation time accuracy 2) IEC, ANSI, RI, HR and FR characteristics class E(5) or ± 30 ms class E(7.5) or ± 30 ms of theoretical value for I> set value < 0.2 Reset ratio IDMT : 0.96 and DT : 0.98 1) The relay’s minimum powering current is 0.07 x In when currents in three phase and 0.18 x In when current in a single phase. 2) Operation time accuracy for protection functions when relay is in energised condition. Table 23. High-set phase overcurrent protection, stage I>> / 50-1 Parameter Value (Range) Setting range of pick-up current ‘I >>’ 0.2...32.0 x In in steps 0.001, infinite for CT variant Operation accuracy 1) ± 3.0% x In for value < 1.2 In , ± 3.0% x I for value ≥ 1.2 In Operation mode Definite time, Instantaneous Operate time delay (DMT) ‘t >>’ 0.04...64 s in steps of 0.01 Operation time accuracy 1) ± 2.0% of set value or ± 30 ms Reset ratio 0.98 1) Operation time accuracy for protection functions when relay is in energised condition.
  • 14. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-011-21 Revision: E 14 ABB Table 24. Very high-set phase overcurrent protection, stage I>>> / 50-2 Parameter Value (Range) Setting range of pick-up current ‘I >>>’ 0.2...32.0 x In in steps 0.001, infinite for CT variant Operation accuracy 1) ± 3.0% x In for value < 1.2 In , ± 3.0% x I for value ≥ 1.2 In Operation mode Definite time, Instantaneous Operate time delay (DMT) ‘t >>>’ 0.04...64 s in steps of 0.01 Operation time accuracy 1) ± 2.0% of set value or ± 30 ms Reset ratio 0.98 1) Operation time accuracy for protection functions when relay is in energised condition. Table 25. Low-set earth-fault protection, stage I0> / 51N Parameter Value (Range) Setting range of pick-up current ‘I0 >’ External earth measurement (through CBCT or residual connection) : 0.01...2.0 x In in steps 0.01, infinite Internal earth measurement : 0.1...2.0 x In in steps 0.01, infinite Operation accuracy 1) External earth measurement : ± 3.0% x In for value < 1.2 In , ± 3.0% x I for value ≥ 1.2 In Internal earth measurement : ± 9.0% x In for value < 1.2 In , ± 9.0% x I for value ≥ 1.2 In Operate time delay (DMT) ‘t0 >’ 0.04...64 s in steps of 0.01 Operation time accuracy 1) External earth measurement : ± 2.0% of set value or ± 30 ms Internal earth measurement : ± 10.0% of set value or ± 30 ms Operating curve type IEC 60255-151: Normal inverse, Very inverse, Extremely inverse, Long-time inverse ANSI C37.112: Moderate inverse, Normal Inverse, Very inverse, Extremely inverse Special curves: RI inverse, HR fuse, FR fuse Time multiplier setting ‘k0’ 0.02...1.6, in steps of 0.01 Operation time accuracy 1)  IEC, ANSI, HR, FR characteristics  RI characteristics  IEC, ANSI, HR, FR characteristics  RI characteristics External earth measurement : class E(5) or ± 30 ms External earth measurement : class E(7.5) or ± 30 ms Internal earth measurement : ± 5.0% of set value or ± 30 ms Internal earth measurement : ± 10.0% of set value or ± 30 ms Reset ratio IDMT : 0.96 and DT : 0.98 1) Operation time accuracy for protection functions when relay is in energised condition.
  • 15. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-11-21 Revision: E 15 ABB Table 26. High- set earth-fault protection, stage I0>> / 50N Parameter Value (Range) Setting range of pick-up current ‘I0 >>’ External earth measurement (through CBCT or residual connection) : 0.01...12.5 x In in steps 0.001, infinite Internal earth measurement : 0.1...12.5 x In in steps 0.001, infinite Operation accuracy 1) External earth measurement : ± 3.0% x In for value < 1.2 In , ± 3.0% x I for value ≥ 1.2 In Internal earth measurement : ± 9.0% x In for value < 1.2 In , ± 9.0% x I for value ≥ 1.2 In Operation mode Definite time, Instantaneous Operate time delay (DMT) ‘t0 >>’ 0.04...64 s in steps of 0.01 Operation time accuracy 1) External earth measurement : ± 2.0% of set value or ± 30 ms Internal earth measurement : ± 10.0% of set value or ± 30 ms Reset ratio 0.98 1) Operation time accuracy for protection functions when relay is in energised condition. Table 27. Transformer inrush detection, 3I2f> / 68 Parameter Value (Range) Inrush threshold value 0.2...32 x In, in steps of 0.01 Ratio Setting 10%...50%, in steps of 1% Table 28. Thermal overload protection, 3Ith> / 49 Parameter Value (Range) Initial thermal level of apparatus 0 0.0…100%, in steps of 1% Reference current leading to thermal calculation “Ib” 0.1 … 1.5 x In, in steps of 0.1 Heating time constant of object ‘𝜏′ 1.0…300 min, in steps of 1.0 Cooling time constant of object ‘𝜏↓𝑠‘ 1.0…300 min, in steps of 1.0 Alarm value, alm 50…200%, in steps of 1% Operate value, trip 50…200%, in steps of 1% Options for calculating thermal value during power interruption, powerOFF 1…4 1) Operation time accuracy 3% of 5 time constant or ± 30s Reset ratio 0.98 1) Options for calculating thermal image during power interruption shall be as below 1 = On restoration of power, new value of current after power on will be considered to calculate new value of thermal image for interruption period Δt. 2 = On restoration of power, new value of thermal image is calculated for interruption period Δt considering that current has remained constant value during power interruption. 3 = Power interruption of the relay assumes no change of thermal image during interruption period. 4 = Power interruption of the relay resets the thermal image to the set value defined by setting 0.
  • 16. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-011-21 Revision: E 16 ABB Table 29. Switch-On To Fault (SOTF) characteristics [ Specifies relay operation when relay is un-energised condition ] Parameter Value (Range) At minimum value of pick-up current and minimum operate time, minimum value of tripping time when switch-on to fault 80 ms Figure 2: Switch-on to fault characteristics of relay REJ603 Note: 1. Operation time accuracy for protection functions shall be as indicated in Table 22-27 when relay is in energised condition. The operation time measured when relay is in un-energised condition, shall be as per switch-on to fault characteristics Table 29 and Figure 2. Please refer application manual for operation time accuracy class definition of accuracy class. 2. Please refer application manual for operation time accuracy class definition for IDMT curves.
  • 17. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-11-21 Revision: E 17 ABB 15. Dimensions and mounting The REJ603 have been supplied with mounting clamps facilitating the easy flush mounting on the panel. The panel cut-out for flush mounting: With appropriate mounting accessories the REJ603 can also be mounted on the secondary circuit breakers and Ring Main Units.  Height : 137.0 ± 1.0 mm  Width : 121.5 ± 1.0 mm  Thickness of panel : 1.5 – 4.0 mm Figure 3. Dimension of REJ603 – Flush mounting Figure 4. Typical mounting of relay in RMU (Mounting plate and bracket not supplied along with relay) Mounting bracket Mounting plate
  • 18. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-011-21 Revision: E 18 ABB 16. Selection and ordering data The relay type and serial number label identifies the protection relay. An order number label is placed on the side of the relay. The order number consists of a string of codes generated from hardware and software modules of the relay. The serial number and order number label is placed on side of the relay. Use the ordering key information in Fig. 4 to generate the order number when ordering complete protection relay. Example code REJ 603 B 1 N N 1 N B 3 4 N N J # Description 1-3 Relay type Feeder overcurrent protection REJ 4-6 Relay series identity Self-powered or dual powered relay 603 7 Standard IEC B 8 Analog input / output Phase and Earth current input – 1A 1 Phase and Earth current input – 5A 2 9 Spare None N 10 Spare None N 11 Binary input / output slot 1 None N 1 Binary Input including power supply 24-240V AC/DC (1VA)1) 1 12 Communication None N 13 Application configuration Configuration B B 14 Power supply Self-supplied 3 Dual-powered with 24-250V AC/DC (1VA)1) 4 15 Housing configuration Midsized housing for REJ603 4 16 Configuration None N Ring lug terminals 2 17 For future use N 18 Version Product version 3.0 J 1) With binary input =1, dual powered option = 4 needs to be selected Example order code: REJ603 B 1 N N 1 N B 3 4 N N J
  • 19. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-11-21 Revision: E 19 ABB Your ordering code: Digit (#) 1-3 4-6 7 8 9 10 11 12 13 14 15 16 17 18 Code Figure 5. Ordering key for complete relay
  • 20. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-011-21 Revision: E 20 ABB 17. Terminal diagram Figure 6. Terminal diagram of REJ603 V3.0 with external earth connection through CBCT
  • 21. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-11-21 Revision: E 21 ABB Figure 7. Terminal diagram of REJ603 V3.0 with external earth connection through residual connection
  • 22. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-011-21 Revision: E 22 ABB Figure 8. Terminal diagram of REJ603 V3.0 with internal earth connection
  • 23. Self-powered feeder protection 1MDB07217-YN REJ603 Product version: 3.0 Issued: 2017-11-21 Revision: E 23 ABB 18. References The www.abb.com/substationautomation portal offers you information about the distribution automation product and service range. You will find the latest relevant information on the REJ603 protection relay on the product page. The download area on the right hand side of the Web page contains the latest product documentation, such as application manual, technical presentation and so on. The selection tool on the Web page helps you find the documents by the document category and language. The Features and Application tabs contain product related information in a compact format. 19. Document revision history Document revision / Date Product version History A/2015-06-06 3.0 Self-powered feeder protection REJ603 V3.0 release with support of conventional CT support B/2015-09-04 3.0 Content updated C/2016-03-08 3.0 Content updated D/2017-03-28 3.0 Content updated E/2017-11-21 3.0 Content updated
  • 24. Contact us ABB India Ltd, Distribution Automation Maneja Works Vadodara-390013, India Phone: +91 265 6724402 Fax: +91 265 6724407 www.abb.com/mediumvoltage www.abb.com/substationautomation 1MDU07217-YNE©Copyright2017ABB.Allrightsreserved.