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POWER IT UP.


The Most Advanced Modular VFD System
          for Manufacturers
Introduction to Comprehensive Power
    Comprehensive Power is a leading
     designer and manufacturer of high-
     performance permanent magnet motors,
     generators, controls and drives.
    Founded in 1998, located in 40,000
     square feet across 3 facilities in
     Marlborough, MA
    We Invent and Produce Unique Solutions
     which are manufactured in the USA




                                                                  Page 2
                            Comprehensive Power Proprietary   03/11/2013
TIMs (TeraTorq® Inverter Modules)
   200 kW / 250 Hp power conversion and control “building
    blocks”, often deployed in arrays

   TIM-270 modules are fully interchangeable with each other,
    reducing the number of spare parts you need to stock. Any
    TIM can be perform:
       AC/DC Rectification
       DC/AC Inversion
       DC/DC Power Balancing

   TIMs are used to:
      Drive motors
      Transfer power from a generator or other source
      Transfer power to/from a switchboard or a battery bank




                                                                         Page 3
                                   Comprehensive Power Proprietary   03/11/2013
Theory of Operation - TIMs

   Each module has 6 power terminals
       DC plus, minus and ground
       3 AC (input / output) phases
            Connected to DC by IGBT switches

   Current can flow in any direction based on switch control
       IGBTs switch rapidly with Pulse Width Modulation (PWM) control
            Output is smoothed by phase inductors
            Harmonics are actively controlled and reduced
       AC voltage is between DC plus and minus

   AC phases provide or draw current on command, at any frequency
    from DC to 1,000 Hz
       Modules automatically balance loads when connected in parallel
       Can draw power from lower AC voltages with active power factor correction




                                                                                    Page 4
                                         Comprehensive Power Proprietary        03/11/2013
IGBT Phase to Phase Voltage

                                                        Conventional
                                                         drives connect this
                                                         voltage directly to
                                                         the motor
                                                         terminals
                                                        Fast transients
                                                         result in
                                                            Extra stress on
                                                             motor insulation
                                                            Electromagnetic
                                                             Interference
                                                            Increased heat
                                                             loss in rotor and
                                                             stator

                                                                           Page 5
                   Comprehensive Power Proprietary                     03/11/2013
Motor Terminal Voltage with TIMs

                                                        Phase inductors in
                                                         each TIM locally
                                                         filter and contain
                                                         the high frequency
                                                        Eliminates many of
                                                         the problems seen
                                                         with inverter
                                                         driven motors
                                                        Eliminates the
                                                         need for special
                                                         cables and
                                                         shielding



                                                                        Page 6
                   Comprehensive Power Proprietary                  03/11/2013
The Most Advanced Modular Drive System


The image on the right
features multiple racks
of TIM-270s, or TIMs
(TIMs are TeraTorq®
Inverter Modules).




                                                                Page 7
                          Comprehensive Power Proprietary   03/11/2013
TIMs
   Designed for durability and for continuous, “always
    on”, fail-safe operation

   The unlikely event of a failure of a TIM-270 in a
    multiple TIM system only decreases the system power
    proportionately

   Such a failure will still yield continued system operation
    and avoid emergency equipment shutdown

   TIM-270 modules can safely and easily be swapped or
    replaced by anyone; no factory certification or special
    training is required. Replacing a TIM-270 is a simple
    “plug and play” operation.




                                                                            Page 8
                                      Comprehensive Power Proprietary   03/11/2013
TFMs (TeraTorq® Frame Modules)




   TFMs hold up to 4 TIMs
   All module connections are blind mate quick
    disconnect for safe and foolproof operation and
    maintenance




                                                                          Page 9
                                    Comprehensive Power Proprietary   03/11/2013
TCM (TeraTorq® Control Module)


   Controls the operation of TIMs, which are
    connected to motors, generators, etc.
   Provides information to/from a system
    controller via the Modbus Application
    Protocol (MBAP) over an Ethernet TCP/IP
    connection
        Support for web based data collection,
         troubleshooting, and preventative
         maintenance programs




                                                                              Page 10
                                         Comprehensive Power Proprietary   03/11/2013
FAQs
   Can I use TIM drive lineups with motors or generators
    that are not manufactured by Comprehensive Power?
       Yes you can (although we would like you to consider
        all of our equipment, including our motors and
        generators, you are not required to do so).

   Can a TIM really be replaced by non-factory personnel?
      Yes. Push the red button and pull the handle.

   Can I use my own housing for my TIMs, TFMs, and TCMs?
      Yes. We do sell rack systemd which house TFMs,
       TCMs, and TIMs, but we will assist your design efforts
       and support the deployment of the equipment within
       your preferred housing.




                                                                         Page 11
                                    Comprehensive Power Proprietary   03/11/2013
FAQs (con’d)
   If a TIM fails, does my system need to be restarted?
        No. In the unlikely event of a TIM failure, the
         remaining TIMs will continue to operate, and the drive
         lineup will have proportional power available.

   Does a TIM need to be programmed or require a hardware
    modification to perform an AC/DC conversion or another
    function?
       No. Any TIM can perform any function, and any TIM
        can be placed in any TFM slot. The TIM’s function is
        controlled by a TCM which is part of the drive lineup.

   Can this drive and control system function as a Microgrid?
      Yes. TIM systems support power being supplied from
       one or multiple sources, including transformers,
       generators and battery banks. Power can be
       distributed to multiple loads, including hotel loads,
       MCCs, motors and battery banks.


                                                                          Page 12
                                     Comprehensive Power Proprietary   03/11/2013
TeraTorq® Liquid Cooled Inverter Modules (TIMs) –
Ideal VFD System for Your Manufacturing Floor
   TIM-270 modules are:
        Small - 9” x 9” x 24” deep
        Powerful - 200 KW, 600 VAC, 900 VDC, 250 HP
        Flexible - AC/DC, DC/AC, and DC/DC functionality
        Smart and aware – any module can be replaced
         without requiring an electrician – modules are self-
         configuring.
        Resilient – parallel, load-balancing by design
        Modular – Up to 64 TIMs can be networked for a
         specific function
        Communicative -
              CAN bus communication between TIM modules
              RS485 network communication, control, data
               logging
   TFM-521 Expandable frame system
        Each holds up to 4 TIMs; multiple TFMS are
         typically housed in the same cabinet
        All module connections are blind-mate quick-
         disconnect for safe and foolproof support




                                                                                     Page 13
                                                Comprehensive Power Proprietary   03/11/2013
Contact Me To Discuss Your Requirements



Jeff Sable, Director Sales and Marketing
(508) 460-0010 x706
(508) 259-2989 (m)
jsable@comprehensivepower.com
@jeffsable on Twitter                                             POWER IT UP.
www.linkedin.com/pub/jeff-sable/0/12a/4/




                                                                                    Page 14
                                Comprehensive Power Proprietary                  03/11/2013

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Comprehensive Power Modular VFD System for Manufacturers

  • 1. POWER IT UP. The Most Advanced Modular VFD System for Manufacturers
  • 2. Introduction to Comprehensive Power  Comprehensive Power is a leading designer and manufacturer of high- performance permanent magnet motors, generators, controls and drives.  Founded in 1998, located in 40,000 square feet across 3 facilities in Marlborough, MA  We Invent and Produce Unique Solutions which are manufactured in the USA Page 2 Comprehensive Power Proprietary 03/11/2013
  • 3. TIMs (TeraTorq® Inverter Modules)  200 kW / 250 Hp power conversion and control “building blocks”, often deployed in arrays  TIM-270 modules are fully interchangeable with each other, reducing the number of spare parts you need to stock. Any TIM can be perform:  AC/DC Rectification  DC/AC Inversion  DC/DC Power Balancing  TIMs are used to:  Drive motors  Transfer power from a generator or other source  Transfer power to/from a switchboard or a battery bank Page 3 Comprehensive Power Proprietary 03/11/2013
  • 4. Theory of Operation - TIMs  Each module has 6 power terminals  DC plus, minus and ground  3 AC (input / output) phases  Connected to DC by IGBT switches  Current can flow in any direction based on switch control  IGBTs switch rapidly with Pulse Width Modulation (PWM) control  Output is smoothed by phase inductors  Harmonics are actively controlled and reduced  AC voltage is between DC plus and minus  AC phases provide or draw current on command, at any frequency from DC to 1,000 Hz  Modules automatically balance loads when connected in parallel  Can draw power from lower AC voltages with active power factor correction Page 4 Comprehensive Power Proprietary 03/11/2013
  • 5. IGBT Phase to Phase Voltage  Conventional drives connect this voltage directly to the motor terminals  Fast transients result in  Extra stress on motor insulation  Electromagnetic Interference  Increased heat loss in rotor and stator Page 5 Comprehensive Power Proprietary 03/11/2013
  • 6. Motor Terminal Voltage with TIMs  Phase inductors in each TIM locally filter and contain the high frequency  Eliminates many of the problems seen with inverter driven motors  Eliminates the need for special cables and shielding Page 6 Comprehensive Power Proprietary 03/11/2013
  • 7. The Most Advanced Modular Drive System The image on the right features multiple racks of TIM-270s, or TIMs (TIMs are TeraTorq® Inverter Modules). Page 7 Comprehensive Power Proprietary 03/11/2013
  • 8. TIMs  Designed for durability and for continuous, “always on”, fail-safe operation  The unlikely event of a failure of a TIM-270 in a multiple TIM system only decreases the system power proportionately  Such a failure will still yield continued system operation and avoid emergency equipment shutdown  TIM-270 modules can safely and easily be swapped or replaced by anyone; no factory certification or special training is required. Replacing a TIM-270 is a simple “plug and play” operation. Page 8 Comprehensive Power Proprietary 03/11/2013
  • 9. TFMs (TeraTorq® Frame Modules)  TFMs hold up to 4 TIMs  All module connections are blind mate quick disconnect for safe and foolproof operation and maintenance Page 9 Comprehensive Power Proprietary 03/11/2013
  • 10. TCM (TeraTorq® Control Module)  Controls the operation of TIMs, which are connected to motors, generators, etc.  Provides information to/from a system controller via the Modbus Application Protocol (MBAP) over an Ethernet TCP/IP connection  Support for web based data collection, troubleshooting, and preventative maintenance programs Page 10 Comprehensive Power Proprietary 03/11/2013
  • 11. FAQs  Can I use TIM drive lineups with motors or generators that are not manufactured by Comprehensive Power?  Yes you can (although we would like you to consider all of our equipment, including our motors and generators, you are not required to do so).  Can a TIM really be replaced by non-factory personnel?  Yes. Push the red button and pull the handle.  Can I use my own housing for my TIMs, TFMs, and TCMs?  Yes. We do sell rack systemd which house TFMs, TCMs, and TIMs, but we will assist your design efforts and support the deployment of the equipment within your preferred housing. Page 11 Comprehensive Power Proprietary 03/11/2013
  • 12. FAQs (con’d)  If a TIM fails, does my system need to be restarted?  No. In the unlikely event of a TIM failure, the remaining TIMs will continue to operate, and the drive lineup will have proportional power available.  Does a TIM need to be programmed or require a hardware modification to perform an AC/DC conversion or another function?  No. Any TIM can perform any function, and any TIM can be placed in any TFM slot. The TIM’s function is controlled by a TCM which is part of the drive lineup.  Can this drive and control system function as a Microgrid?  Yes. TIM systems support power being supplied from one or multiple sources, including transformers, generators and battery banks. Power can be distributed to multiple loads, including hotel loads, MCCs, motors and battery banks. Page 12 Comprehensive Power Proprietary 03/11/2013
  • 13. TeraTorq® Liquid Cooled Inverter Modules (TIMs) – Ideal VFD System for Your Manufacturing Floor  TIM-270 modules are:  Small - 9” x 9” x 24” deep  Powerful - 200 KW, 600 VAC, 900 VDC, 250 HP  Flexible - AC/DC, DC/AC, and DC/DC functionality  Smart and aware – any module can be replaced without requiring an electrician – modules are self- configuring.  Resilient – parallel, load-balancing by design  Modular – Up to 64 TIMs can be networked for a specific function  Communicative -  CAN bus communication between TIM modules  RS485 network communication, control, data logging  TFM-521 Expandable frame system  Each holds up to 4 TIMs; multiple TFMS are typically housed in the same cabinet  All module connections are blind-mate quick- disconnect for safe and foolproof support Page 13 Comprehensive Power Proprietary 03/11/2013
  • 14. Contact Me To Discuss Your Requirements Jeff Sable, Director Sales and Marketing (508) 460-0010 x706 (508) 259-2989 (m) jsable@comprehensivepower.com @jeffsable on Twitter POWER IT UP. www.linkedin.com/pub/jeff-sable/0/12a/4/ Page 14 Comprehensive Power Proprietary 03/11/2013