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POWER IT UP.
Page 2Comprehensive Power Proprietary
Introduction to Comprehensive Power
 Comprehensive Power is a leading
designer and ...
Page 3Comprehensive Power Proprietary
Why PM motors?
 Full torque, even at stall speed.
 Motors can operate with higher ...
Page 4
TeraTorq® motors, in green, on skids with pumps
Top Drive with a TeraTorq® Motor
 Faster setup time
 “Always On” ...
Page 5Comprehensive Power Proprietary
Lightweight with high efficiency,
generators from Comprehensive
Power are deployed o...
Page 6
Industrial Power Systems, Inc. designs and builds quality electrical controls, switchboards
and switchgear. Formed ...
Page 7Comprehensive Power Proprietary
 Custom motors and
power electronics
 Rugged packaging,
including motors and
encap...
Page 8Comprehensive Power Proprietary
 Rollers
 Presses
 Shredders
 Crushers
 Compressors
 Fans
 Pumps…
….and other...
Page 9
TeraTorq® High Performance Motors and Generators
 Designed for long life use in harsh environments –
rugged, seale...
TeraTorq® High Performance Motors
and Generators
 Compact and rugged high power motors based on a field
proven scalable d...
Variable Speed Generator (VSG) Operation
 Eliminate need for synchronization
equipment and processes
 System power can b...
The Most Advanced Modular Drive System
The image on the right
features multiple racks of
TIM-270s, or TIMs
(TeraTorq® Inve...
TIMs
 200kW / 250Hp power, 9”x9”x25” modules,
typically deployed in arrays
 TIM-270 modules are fully interchangeable wi...
Theory of Operation - TIMs
 Each module has 6 power terminals
 DC plus, minus and ground
 3 AC (input / output) phases
...
Motor Terminal Voltage with TIMs
 Phase inductors in
each TIM locally
filter and contain
high frequency
current
 Elimina...
TIMs
 Designed for continuous “always on” redundant, fail-
safe system operation
 The unlikely event of a failure of a T...
TFMs (TeraTorq® Frame Modules)
 Modular, expandable drive mounting system
 Power
 Liquid cooling
 Control
 TFMs hold ...
TCM (TeraTorq® Control Module)
 Controls the operation of TIM lineups, which may
be connected to motors, generators, rene...
Page 19Comprehensive Power Proprietary
Custom Solutions
Custom PM motors and
generators are designed and
manufactured to s...
Example One Line Diagram for Drilling Rig
Comprehensive Power Proprietary
Page 20
07/10/2013
 82 TIMs/24 TFMs/12 TCMs
 4...
1500kW
Gen 1
8 TIMs, 2
TFMs, 1 TCM,
breaker,
600mm wide
Drive Cabinet Notional Arrangement – 23.6ft length
Generators, HPU...
Page 22
07/10/2013Confidential
Example Application – Drill Rig
Feature / Benefit
TeraTorq® Motors,
TIMs
Motors and drives ...
Page 23
07/10/2013Confidential
Example Application – Direct Drive Motor for Mud Pump
Feature / Benefit
TeraTorq® Motors,
T...
Page 24
07/10/2013Confidential
Example Application –
High Torque Motor for Active Heave Drawworks
Feature / Benefit
TeraTo...
Page 25
07/10/2013Confidential
Example Application –
Electric Motor Upgrade to Hydraulic Tongs
Feature / Benefit
TeraTorq®...
Page 26
07/10/2013Confidential
Example Application – Electric HPU
Feature / Benefit
TeraTorq® Motors,
TIMs
Motors and driv...
Example One Line Diagram for Diesel Electric Tug Boat
Page 27
07/10/2013
Comprehensive Power - EcoMarine Propulsion System...
Page 28
07/10/2013Confidential
Example Application –
Tug Boat Propulsion System
Feature / Benefit
TeraTorq® Motors,
TIMs
M...
Page 29
07/10/2013Confidential
Example Application –
Refurb of Research Vessel Propulsion System
Feature / Benefit
TeraTor...
FAQs
 Can I use TIM drive lineups with motors or generators
that are not manufactured by Comprehensive Power?
 Yes you c...
FAQs (con’d)
 If a TIM fails, does my system stop operating?
 No. In the unlikely event of a TIM failure, the
remaining ...
Page 32
07/10/2013Confidential
TIMs vs. Other Power Electronics Solution
Feature / Benefit
TeraTorq® Motors,
TIMs
Motors a...
Page 33
Comprehensive Power Proprietary
Summary
 TeraTorq® Motors and generators are available up to 214,400ft-lb
 Custo...
Page 34
Comprehensive Power Proprietary
Comprehensive Power
Let us power your system.
Jeff Sable, Director Sales and Marke...
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Comprehensive Power Introduction July 2013

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Comprehensive Power manufactures high power/ high torque permanent magnet (PM) AC motors and generators, and the most innovative drive and control modules, which are deployed in rugged environments. The family of motors, generators, and drives is TeraTorq. We also provide custom permanent magnet motors and power electronics.

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Comprehensive Power Introduction July 2013

  1. 1. POWER IT UP.
  2. 2. Page 2Comprehensive Power Proprietary Introduction to Comprehensive Power  Comprehensive Power is a leading designer and manufacturer of high- performance permanent magnet (PM) motors, generators, controls and drives  We provide enabling technology for rugged industry applications including global oilfield, military, marine propulsion and renewable energy  We were founded in 1998, and are located in Marlborough, MA  We Invent and Produce Unique Solutions which are Manufactured in the USA
  3. 3. Page 3Comprehensive Power Proprietary Why PM motors?  Full torque, even at stall speed.  Motors can operate with higher speeds and greater precision than achieved by the established fluid or electromechanical drive technologies.  Direct-drive torque motor modules reduce the need for power transmission components such as gear boxes, couplings and linkages, thereby reducing the efficiency losses in machinery created by these components.  Global market for direct drive torque motor modules has grown from $98 million in 2008 to $195 million in 2012 and is forecast to grow to be worth nearly $300 million in 2016. Source: http://www.imsresearch.com/press- release/more_machine_builders_turn_to_direct_drive_torque _motor_modules&cat_id=201&type=LatestResearch Example Comprehensive Power TeraTorq® motor Torque – Speed curve
  4. 4. Page 4 TeraTorq® motors, in green, on skids with pumps Top Drive with a TeraTorq® Motor  Faster setup time  “Always On” resilient power electronics  Reduced Maintenance  Less space required/lighter weight  Reduced fuel consumption  Safer operation for crew Comprehensive Power Proprietary We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
  5. 5. Page 5Comprehensive Power Proprietary Lightweight with high efficiency, generators from Comprehensive Power are deployed on each of the two wind turbines in the picture. TeraTorq® generator, yellow, in center of turbines on right, is sealed for subsea operation. ORPC’s TidGen - the first grid connected tidal generation system in the US We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
  6. 6. Page 6 Industrial Power Systems, Inc. designs and builds quality electrical controls, switchboards and switchgear. Formed in 1981, they have designed and built over 10,000 control panels covering a broad electrical spectrum. Their strength is in complex and innovative applications, especially where custom design and engineering is a requirement. The company has vast experience in marine switchboards and controls and has built to ABS and USCG specifications for cruise ships, casino boats, workboats, tankers, tugs, barges, dredges, riverboats, ferries, pleasure craft and military vessels. EcoMarine Propulsion Systems is a joint venture comprised of three world-class businesses whose complementary expertise is the force behind marine electric propulsion and a pioneer for the application of alternative green power sources for the tug/barge marketplace and beyond worldwide. Offering an affordable electric propulsion drive that offers fuel savings, reduced emissions, lower maintenance costs, simplicity of operation and improved vessel environment with regard to noise and onboard sound level reductions. Comprehensive Power, Inc. is a leading designer and manufacturer of high-performance permanent magnet motors, generators, controls and drives. Based in Marlboro, Massachusetts, the company is an enabling supplier and partner of leading firms in the mobile power, distributed power and renewable energy sectors, helping them produce dynamic energy solutions. Comprehensive Power has supplied power conversion equipment for submarines, self propelled acoustic targets, robots, vehicles, wind turbines, drill rigs, transport systems and industrial equipment manufacturers for over eleven years. The Force behind Marine Electric Propulsion Ocean Tug/Barge Engineering has either directly designed, or been a fully participating engineering partner, for 38 operational AT/B’s in the US market over the span of a quarter century. They have engaged in six new build projects in the US as of 2006, and one overseas. The firm has also now entered the international marketplace, with units under design for service in the Far East, and Eastern Europe, and is pioneering the application of alternative "green" power sources for the tug/barge marketplace worldwide. The firm has also expanded its product range with the introduction of new, high technology harbor and offshore tug designs. Comprehensive Power Proprietary  Improved maneuverability  Full torque at low speed  Low rotor inertia in motors enables rapid acceleration, deceleration, or stopping  “Always On” / High Uptime  Reduced Maintenance  Reduced Weight and Smaller Footprint  Reduced Fuel Consumption  Reduced Emissions  Increased Safety Read about the PowerRing™ Marine Propulsion System for Workboats at www.ecomarinepropulsion.com We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
  7. 7. Page 7Comprehensive Power Proprietary  Custom motors and power electronics  Rugged packaging, including motors and encapsulated power electronics for subsea deployment  High uptime, long life We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
  8. 8. Page 8Comprehensive Power Proprietary  Rollers  Presses  Shredders  Crushers  Compressors  Fans  Pumps… ….and other high torque applications We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries…as well as…
  9. 9. Page 9 TeraTorq® High Performance Motors and Generators  Designed for long life use in harsh environments – rugged, sealed, and highly shock tolerant  Patented, propriety designs provide as much as 5X reductions in size and weight compared to motors and generators from other vendors  Low rotor inertia enables unmatched, precise control  Full torque at stall speed  High efficiency  Customizations for your system can include - mounting, shaft interface, housing material, pressure compensation, and cable entries  TeraTorq® motors can be powered and controlled by third party drives via SSI or RS485, but in a few slides you can read about our TIM-270 modules, which have many advantages over other drive technologies TeraTorq® motors have been deployed in subsea applications for military use since 2003, and on drill rigs since 2004. TeraTorq® motors and generators have logged millions of hours of rugged field use. Comprehensive Power Proprietary
  10. 10. TeraTorq® High Performance Motors and Generators  Compact and rugged high power motors based on a field proven scalable design  7 standard diameters with incremental length for added torque  13xx series: 13” diameter  160 to 1,200 ft-lbs  14xx series: 19” diameter  300 to 2,000 ft-lbs  26xx series: 26” diameter  1,500 to 6,000 ft-lbs  31xx series: 32” diameter  3,000 to 24,000 ft-lbs  39xx series: 42” diameter  6,000 to 54,000 ft-lbs  52xx series: 54” diameter  12,000 to 96,000 ft-lbs  78xx series: 74” diameter  26,000 to 214,000 ft-lbs  Custom motors and generators can be designed and built  The same machine design functions well as a motor or a generator Page 10Comprehensive Power Proprietary
  11. 11. Variable Speed Generator (VSG) Operation  Eliminate need for synchronization equipment and processes  System power can be independently regulated from multiple generators running at different speeds and voltages  Boost rectifiers convert output to regulated DC for drive lineup, so generator speed doesn’t matter  Built-in fault protection  Reduce engine wear and maintenance  Reduce size and weight  Reduce fuel consumption and emissions Page 11Comprehensive Power Proprietary CAT C32 engine with a TeraTorq® generator About 5 feet shorter and about 8000lb lighter than ‘standard’ genset
  12. 12. The Most Advanced Modular Drive System The image on the right features multiple racks of TIM-270s, or TIMs (TeraTorq® Inverter Modules). Page 12Comprehensive Power Proprietary
  13. 13. TIMs  200kW / 250Hp power, 9”x9”x25” modules, typically deployed in arrays  TIM-270 modules are fully interchangeable with each other, reducing the number of spare parts needed to be stocked. Any TIM automatically performs:  AC/DC Rectification  DC/AC Inversion  DC/DC Power Balancing  TIMs are used to:  Drive motors  Transfer power from a generator or other source  Transfer power to/from a switchboard or a battery bank Page 13Comprehensive Power Proprietary
  14. 14. Theory of Operation - TIMs  Each module has 6 power terminals  DC plus, minus and ground  3 AC (input / output) phases  Connected to DC by IGBT switches  Current can flow in any direction based on switch control  IGBTs switch rapidly with Pulse Width Modulation (PWM) control  Output is smoothed by phase inductors  Harmonics are actively controlled and reduced  AC voltage is between DC plus and minus  AC phases provide or draw current on command, at any frequency from DC to 1,000 Hz  Modules automatically balance loads when connected in parallel  Can draw power from lower AC voltages with active power factor correction Page 14 07/10/2013Comprehensive Power Proprietary
  15. 15. Motor Terminal Voltage with TIMs  Phase inductors in each TIM locally filter and contain high frequency current  Eliminates many of the problems seen with inverter driven motors  Eliminates the need for special cables and shielding Comprehensive Power Proprietary Page 15 07/10/2013
  16. 16. TIMs  Designed for continuous “always on” redundant, fail- safe system operation  The unlikely event of a failure of a TIM-270 in a multiple TIM system only decreases the system power proportionately  Such a failure will still yield continued system operation and avoid emergency equipment shutdown  TIM-270 modules can safely and easily be swapped or replaced by anyone; no factory certification or special training is required. Replacing a TIM-270 is a simple “plug and play” operation. Page 16Comprehensive Power Proprietary
  17. 17. TFMs (TeraTorq® Frame Modules)  Modular, expandable drive mounting system  Power  Liquid cooling  Control  TFMs hold up to 4 TIMs  About 49” tall, 30.5” deep, 10” wide  All module connections are blind mate quick disconnect for safe and foolproof operation Page 17Comprehensive Power Proprietary
  18. 18. TCM (TeraTorq® Control Module)  Controls the operation of TIM lineups, which may be connected to motors, generators, renewable energy sources, batteries, ultracaps, switchboards, etc  Provides information to/from a system controller via the Modbus Application Protocol (MBAP) over an Ethernet TCP/IP connection  Support for web based data collection, troubleshooting, and preventative maintenance programs  System status is continuously logged locally and can be viewed over the internet  Mode, power, status information  Voltages, speeds , currents, temperatures  Battery health (in hybrid systems)  Fault reporting and identification  Remote support personnel can spot many problems before they interfere with operation  Can help work through any unusual situation Page 18Comprehensive Power Proprietary
  19. 19. Page 19Comprehensive Power Proprietary Custom Solutions Custom PM motors and generators are designed and manufactured to support power, speed, size, weight, operational, and environmental requirements. Custom drive and control electronics can address specific power management, transmission, size and packaging requirements.
  20. 20. Example One Line Diagram for Drilling Rig Comprehensive Power Proprietary Page 20 07/10/2013  82 TIMs/24 TFMs/12 TCMs  4 TeraTorq® Generators  3rd party mud pump motors, HPUs, top drive motor  Battery storage, not shown in this diagram, can easily be added to the system using TIMs in DC-DC configuration
  21. 21. 1500kW Gen 1 8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide Drive Cabinet Notional Arrangement – 23.6ft length Generators, HPUs, Top Drive, Brake, MCC, Mud Pumps 1500kW Gen 2 8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide 1500kW Gen 3 8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide 1500kW Gen 4 8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide 200Hp HPUs 1-8, + 4 spare slots for growth 1 TIM each, 3 TFMs total, 1 TCM, breaker, 800mm wide 1000Hp Top Drive 5 TIMs, 1 TFM, 1 TCM, breaker, 600mm wide NOTE – DC bus Circuit breakers to be sized @250A/TIM Comprehensive Power Proprietary Page 21 07/10/2013 Grid Power Transformer 8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide Brake Resistor up to 800kW, 4 TIMs breaker, 400mm wide 2 - 800kW MCC Inverters 8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide Mud Pump 1 7 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide Mud Pump 2 7 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide Mud Pump 3 7 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide
  22. 22. Page 22 07/10/2013Confidential Example Application – Drill Rig Feature / Benefit TeraTorq® Motors, TIMs Motors and drives from other vendors Reduced size of generators and drive house  Modular VFD, “always on”, self service  Support for Variable Speed Generation (fuel savings)  Support for driving 3rd party motors  ? Safer Operation  Lower price  Lower cost of operation – reduced maintenance, fewer parts 
  23. 23. Page 23 07/10/2013Confidential Example Application – Direct Drive Motor for Mud Pump Feature / Benefit TeraTorq® Motors, TIMs Motors and drives from other vendors Reduced size of motors  Modular VFD, “always on”, self service  Direct Drive eliminates gearbox and gearbox maintenance  Lower Rotor Inertia for more precise control (fast emergency stopping if ever required)  Lower price ? Lower cost of operation 
  24. 24. Page 24 07/10/2013Confidential Example Application – High Torque Motor for Active Heave Drawworks Feature / Benefit TeraTorq® Motors, TIMs GEB AC Induction Motor or Clone Reduced size and weight  Wider temperature operating range  Liquid cooled (no external blower fan needed; no noise from fan)  Lower Rotor Inertia for more precise control  Lower price  Lower cost of operation 
  25. 25. Page 25 07/10/2013Confidential Example Application – Electric Motor Upgrade to Hydraulic Tongs Feature / Benefit TeraTorq® Motors, TIMs Motors and drives from other vendors Size and weight that is small enough to fit within space of existing hydraulics  Modular VFD, “always on”, self service 
  26. 26. Page 26 07/10/2013Confidential Example Application – Electric HPU Feature / Benefit TeraTorq® Motors, TIMs Motors and drives from other vendors Reduced size and weight  Direct Drive  ? Liquid cooled (no external blower fan needed; no noise from fan)  Modular VFD, “always on”, self service  Lower price ? Lower cost of operation 
  27. 27. Example One Line Diagram for Diesel Electric Tug Boat Page 27 07/10/2013 Comprehensive Power - EcoMarine Propulsion Systems Corp. Proprietary
  28. 28. Page 28 07/10/2013Confidential Example Application – Tug Boat Propulsion System Feature / Benefit TeraTorq® Motors, TIMs Motors and drives from other vendors Reduced size of motors, generators AND drive cabinets  Direct drive, including full torque even at low speed  Modular VFD, “always on”, self service, includes built-in filtering  Variable Speed Generation – fuel savings with advanced intelligent energy management, reduced emissions  Support for driving 3rd party motors, such as pumps or other equipment  ? Safer Operation  Lower price ? Lower cost of operation – reduced fuel consumption reduced maintenance, fewer components 
  29. 29. Page 29 07/10/2013Confidential Example Application – Refurb of Research Vessel Propulsion System Feature / Benefit TeraTorq® Motors, TIMs Motors and drives from other vendors Small footprint of motors, generators AND drive cabinets – need to fit within existing space 
  30. 30. FAQs  Can I use TIM drive lineups with motors or generators that are not manufactured by Comprehensive Power?  Yes you can (although we would like you to consider all of our equipment, including our motors and generators, our drives are compatible with products from other manufacturers).  Can a TIM really be replaced by non-factory personnel?  Yes. After following your defined safe procedure to open the circuit breaker for the drive line, just push a button and pull the handle to remove a TIM, and then slide a replacement in.  Can I use my own housing for my TIMs, TFMs, and TCMs?  Yes. we will assist your design efforts and support the deployment of the equipment within your own housing.  Also we sell rack systems and cabinets, and we can also recommend partners who also sell racks and cabinets for our power electronics. Page 30Comprehensive Power Proprietary
  31. 31. FAQs (con’d)  If a TIM fails, does my system stop operating?  No. In the unlikely event of a TIM failure, the remaining TIMs will continue to operate, and the drive lineup will have proportional power available.  Does a TIM need to be programmed or require a hardware modification to perform an AC/DC conversion or another function?  No. Any TIM can perform any function, and any TIM can be placed in any TFM slot. The TIM’s function is controlled by a TCM which is part of the drive lineup.  Can this drive and power electronics system function as a Microgrid?  Yes. TIM systems support power being supplied from one or multiple sources, including transformers, switchboards, grid connections, generators and battery banks. Power can be distributed to multiple loads, including hotel loads, MCCs, motors and battery banks. Page 31Comprehensive Power Proprietary
  32. 32. Page 32 07/10/2013Confidential TIMs vs. Other Power Electronics Solution Feature / Benefit TeraTorq® Motors, TIMs Motors and drives from other vendors 1 Spare Component for any AC/DC, DC-DC, DC/AC function  Modular VFD, “always on”, self service  Truly parallel for the lifetime of your equipment – TIMs from any manufactured lot today, or in the future, can automatically be paralleled with any other TIM  Self Service  Safer Operation  Lower cost of operation – reduced maintenance, fewer parts 
  33. 33. Page 33 Comprehensive Power Proprietary Summary  TeraTorq® Motors and generators are available up to 214,400ft-lb  Customizations include selectable mounting, shaft interface, housing material, pressure compensation, and cable entries  Custom designed motors, generators, and power electronics are also available  Our high performance equipment provides significant advantages around  Size, Weight, Control, Efficiency  Up time, Reliability, Ruggedness  TIMs/TFMs/TCMs  Power and control Comprehensive Power motors or 3rd party motors  “Always on”  Web based monitoring, control  Support for heterogeneous system design - TIMs can drive TeraTorq® and 3rd party motors
  34. 34. Page 34 Comprehensive Power Proprietary Comprehensive Power Let us power your system. Jeff Sable, Director Sales and Marketing (508) 460-0010 x706 jsable@comprehensivepower.com @jeffsable on Twitter

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