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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1413
Review on Speed and Direction Control of DC Motor By Using Single
MOSFET and Two SPDT Relay
Akash V. Rathod1, Jayesh S. Sawai2, Prof. Apurva A. Bhalerao3
1 DES’s College of Engineering & Technology Dhamangaon (Rly), Amravati
2 DES’s College of Engineering & Technology Dhamangaon (Rly), Amravati
3Professor, Dept. of electrical (E & p) Engineering, DES’s College of Engineering & Technology Dhamangaon (Rly),
Maharashtra, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract – The DC motor is backbone of industrial
application. in industry DC motor is widely used for speed
control and load characteristics the DC motor are used
because it provide a reliability, simplicity and low cost.
Nowadays a 1phase or 3 phase motors are used but it is quite
difficult to regulate the speed of AC motors. hence when there
is need of to regulate the speed of motor for different
application then at that time the DC motor is more usefulthan
a AC motor. The speed of DC motor is controlled by various
methods like armature voltage controlled method, field flux
control method, armature resistance controlled method, but
these methods are previous method and they require manual
operation. Generally to control the speed and direction of dc
motor the h-bridge circuit is used. These both the function of
dc motor can be performed by usingonlyoneMOSFETandtwo
SPDT relay. This paper demonstrate the proposed model for
motor driving circuit which is control the speed as well as
direction control of the motor. it consist of two SPDT relay for
direction control and single MOSFET for speed control.
Key Words: H-bridge, MOSFET, Pulse width modulation,
relay, speed and direction control.
1. INTRODUCTION
Generally H-bridge circuit is used to control the speed as
well as the direction of rotation of DC motor either in
clockwise or in anticlockwise direction. H-bridge is made by
using four switches like BJT’s, IGBT’sRelays,MOSFETetc. [5]
if there is need of to vary the speed of the motor then it is
necessary that the switches must be turn ON and OFF
periodically at sufficiently high frequency using the
mechanism like pulse width modulation (PWM).in case of
relays it cannot be used in H-bridge circuit for tocontrol the
speed, because it cannot be switched at high frequency.
Hence the H-bridge generally made up of four MOSFET’s or
BJT’s. if the H-bridge is constructed with the four MOSFET’s
then H-bridge is consist of either four N-channel MOSFET’s
or two P-channel MOSFET’s when all MOSFET’s Are N-
channel MOSFET’s then the H-bridge is need a special
driving circuitry like ‘Bootstrap circuit’[1].because of these
the H-bridge circuit become complex. Therefore to reduce
the complexity, we designed circuit that replaces the
MOSFET with the two SPDT relay that carries the Direction
control and the single MOSFET to carry the speed control of
the motor this motor driver provide a several advantages
over the conventional motor drivers such as compact size,
high reliability, fewer component, low cost and less
susceptibility to electrostatic discharge. As there is a use of
relay therefore it is quite reliable as compared to the
MOSFET Also “Shoot-through effect” is completely reduced.
2. DIFFERENT METHODS
2.1 Armature Voltage Control Method
The speed is directly proportional to the voltage applied
across the armature. As the supply voltage is normally
constant, the voltage across the armature can be controlled
by adding a variable resistance in series with the armature.
The field winding is excited by the normal voltage hence
shunt current is rated and constant in this method. Initially
the rheostat position is minimum and rated voltage gets
applied across the armature. So speed is also rated.
For a given load, armature current is fixed. So when
extra resistance is added in the armature circuit, armature
current, remains same and there is voltage drop across the
resistance added (Ia R). Hence voltage across the armature
decreases, decreasing the speed below normal value. By
varying this extra resistance, various speeds below rated
value can be obtained. So far a constant load torque, the
speed is directly proportional to the voltage across the
armature. The relationship between speed and voltage
across the armature is shown in the Fig.1. In this way by
varying the armature voltage we can control the speed of
motor because the armature voltage is directly proportional
to the speed. So as the voltage across the armature increases
then there is increase in speed, as the armature voltage is
reduced the speed of motor also reduced.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1414
Fig.-1: Armature voltage control
2.2: Field Flux Control Method
In this method field circuit resistance is varied to control the
speed of a DC shunt motor. If we vary, flux φ will change,
hence speed will vary. To change If an external resistance is
connected in series with the field windings. The resistance is
called the shunt field regulator .the field coil produces rated
flux when no external resistance is connected and rated
voltage is applied across field coil. It should be understood
that we can only decrease flux from its rated valuebyadding
external resistance. Thus the speed of the motor will rise as
we decrease the field current and speed control above the
base speed will be achieved. Speed versus armature current
characteristics as shown in Fig 2.
Fig.-2: Field Flux Control
3. PROPOSED SYSTEM
3.1. Circuit Diagram
In that model the motor driver circuit consist of N-channel
power MOSFET, two electromagnetic relay, micro-controller
(Atmega2560), relay driving IC (ULN2003), filtering
capacitor and resistors. Fig 3 shows the schematic diagram
of prototype of circuit in which H-bridge is made up of two
SPDT relay. Connector (CON1) provides the input to the
circuit the signals D1 and D2 which are used for direction
control are provided to the input of IC ULN2003 and their
corresponding output are provided to thecoilsoftworelays.
PWM signal from pin 3 is directly provided to the gate
terminal of MOSFET So as to control the speed of motor. At
the output of the relay the commonterminal (C)isconnected
to M+ and M- of the motor.NC terminal of both relays are
connected to the drain (D) of the MOSFET and their
terminals are shorted to VCC, which is 24 volt in our case.
Fig.-3.1: Circuit Schematic Diagram
3.2: Block Diagram
For the speed control and the direction control of motor
driver require 3 signals D1,D2 and PWM Respectivelly.in
that model the micro-controller (At mega 2560) is used as
Motherboard to generate the signal D1,D2 for to control the
direction of motor and PWM for to control the speed of
motor.
Fig.-3.2: Block Diagram of Proposed System
To facilitate the speed control, the MOSFET is connected in
series with the relay and its sourceterminal connectedto the
ground. The PWM signal is supplied to the gate terminal of
the MOSFET.by varying the duty cycle the ON and OFF time
of MOSFET is control. Therefore by varying duty cycle the
speed of the motor can be control. The signal D1 and D2are
provided by the micro-controller to the SPDT relay1andthe
SPDT relay 2 through the relay driving IC ULN2003.if the
micro-controller gives the signal D1 then the coil of
relay1energised and the motor will rotate in anticlockwise
direction, and if the micro-controllergivestheD2signal then
coil of relay2 is energized and the motor is rotate in
clockwise direction.in these way the signal D1 and D2
control the direction of rotation of motor according to the
control logic tabulated in figure which shows all possible
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1415
combination and their resultant outcomes in terms of
operation of the motor.
4. CONTROL LOGIC TABLE
Table -1: Control Logic Table
PWM D1 D2 EFFECT
H 0 0 Motor Brake
H 0 1 Motor rotates in one direction
H 1 0 Motor rotates in opposite direction
H 1 1 Motor brake
L 0 0 Motor brake
L 0 1 Motor freewheel
L 1 0 Motor freewheel
L 1 1 Motor brake
5. ADVANTAGES
The proposed motor driver having several advantages over
the conventional motor drivers like it is having a low cost,
compact in size because while designing the H-bridge the
relays are used for high side instead of traditionally used
MOSFET. ThereforecorrespondingintricateMOSFETdriving
circuit is also eliminated. Also it is simple circuit as
compared to other motor driver’s circuit. Heat sinking is
moderate because only one MOSFET require heat sinking
rather than four thus the elimination of bulky heat sinks
makes a motor driver compact.
6. CONCLUSION
The paper demonstrates a new method for speed and
direction control of DC Motor by using single MOSFET and
two SPDT relay. The reliability of the system is high as
compared to traditional Motordrivers.Thedriveriscompact
and less complex since the MOSFET driving circuitry is
eliminated. Also this circuit is more robust tofailurescaused
by damages to the MOSFET’s due to ESD (electrostatic
discharge).Thus Motor driver can be used in different
application for effectively controlling the speed.
ACKNOWLEDGEMENT
I express my sense of gratitude and sincere regards to my
guide Prof. Apurva A. Bhalerao for guiding me properly in
my project work and for helping to solve the project work
difficulties. I would also like to thanks all the staff members
of Electrical (Electronics & Power) Department for
supporting and guiding me in my project work whenever
required.
REFERENCES
[1] Fairchild, Application Note AN-6076 : Design and
Application Guide of Bootstrap Circuit for High Voltage
Gate Drive IC.
[2] R. Valentine, ”Motor Control Electronics Handbook”
McGraw-Hill Handbooks,1998
[3] Gururaj Mulay, Akshay Yembarwar, Surabhi Raje, “A
DC Motor Driver consisting of a single MOSFET with
capability of speed and direction control” IEEE 6th India
International Conference on Power Electronics ,8-10
December2014,
[4] R.Ali, I. Daut, et al., “Design of high-side MOSFET driver
using discrete components for 24V operation” Power
EngineeringandOptimizationConference(PEOCO), June
2010,PP 132-136
[5] R. Valentine, “MOSFET ”H” Switchcircuitfora DCmotor”
US Patent 4,454,454, 1984.
[6] Selvamraju Somalraju, VigneshwarMurali,GouravSaha,
Dr.V.Vaidehi, “Robust Railway Crack Detection Scheme
(RRCDS) Using LDR Assembly,” IEEE Int. Conf. on
Networking, Sensing and Control, vol. 6, iss. 3, pg. 453-
460, May2012

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Review on Speed and Direction Control of DC Motor By using Single MOSFET and Two SPDT Relay

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1413 Review on Speed and Direction Control of DC Motor By Using Single MOSFET and Two SPDT Relay Akash V. Rathod1, Jayesh S. Sawai2, Prof. Apurva A. Bhalerao3 1 DES’s College of Engineering & Technology Dhamangaon (Rly), Amravati 2 DES’s College of Engineering & Technology Dhamangaon (Rly), Amravati 3Professor, Dept. of electrical (E & p) Engineering, DES’s College of Engineering & Technology Dhamangaon (Rly), Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – The DC motor is backbone of industrial application. in industry DC motor is widely used for speed control and load characteristics the DC motor are used because it provide a reliability, simplicity and low cost. Nowadays a 1phase or 3 phase motors are used but it is quite difficult to regulate the speed of AC motors. hence when there is need of to regulate the speed of motor for different application then at that time the DC motor is more usefulthan a AC motor. The speed of DC motor is controlled by various methods like armature voltage controlled method, field flux control method, armature resistance controlled method, but these methods are previous method and they require manual operation. Generally to control the speed and direction of dc motor the h-bridge circuit is used. These both the function of dc motor can be performed by usingonlyoneMOSFETandtwo SPDT relay. This paper demonstrate the proposed model for motor driving circuit which is control the speed as well as direction control of the motor. it consist of two SPDT relay for direction control and single MOSFET for speed control. Key Words: H-bridge, MOSFET, Pulse width modulation, relay, speed and direction control. 1. INTRODUCTION Generally H-bridge circuit is used to control the speed as well as the direction of rotation of DC motor either in clockwise or in anticlockwise direction. H-bridge is made by using four switches like BJT’s, IGBT’sRelays,MOSFETetc. [5] if there is need of to vary the speed of the motor then it is necessary that the switches must be turn ON and OFF periodically at sufficiently high frequency using the mechanism like pulse width modulation (PWM).in case of relays it cannot be used in H-bridge circuit for tocontrol the speed, because it cannot be switched at high frequency. Hence the H-bridge generally made up of four MOSFET’s or BJT’s. if the H-bridge is constructed with the four MOSFET’s then H-bridge is consist of either four N-channel MOSFET’s or two P-channel MOSFET’s when all MOSFET’s Are N- channel MOSFET’s then the H-bridge is need a special driving circuitry like ‘Bootstrap circuit’[1].because of these the H-bridge circuit become complex. Therefore to reduce the complexity, we designed circuit that replaces the MOSFET with the two SPDT relay that carries the Direction control and the single MOSFET to carry the speed control of the motor this motor driver provide a several advantages over the conventional motor drivers such as compact size, high reliability, fewer component, low cost and less susceptibility to electrostatic discharge. As there is a use of relay therefore it is quite reliable as compared to the MOSFET Also “Shoot-through effect” is completely reduced. 2. DIFFERENT METHODS 2.1 Armature Voltage Control Method The speed is directly proportional to the voltage applied across the armature. As the supply voltage is normally constant, the voltage across the armature can be controlled by adding a variable resistance in series with the armature. The field winding is excited by the normal voltage hence shunt current is rated and constant in this method. Initially the rheostat position is minimum and rated voltage gets applied across the armature. So speed is also rated. For a given load, armature current is fixed. So when extra resistance is added in the armature circuit, armature current, remains same and there is voltage drop across the resistance added (Ia R). Hence voltage across the armature decreases, decreasing the speed below normal value. By varying this extra resistance, various speeds below rated value can be obtained. So far a constant load torque, the speed is directly proportional to the voltage across the armature. The relationship between speed and voltage across the armature is shown in the Fig.1. In this way by varying the armature voltage we can control the speed of motor because the armature voltage is directly proportional to the speed. So as the voltage across the armature increases then there is increase in speed, as the armature voltage is reduced the speed of motor also reduced.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1414 Fig.-1: Armature voltage control 2.2: Field Flux Control Method In this method field circuit resistance is varied to control the speed of a DC shunt motor. If we vary, flux φ will change, hence speed will vary. To change If an external resistance is connected in series with the field windings. The resistance is called the shunt field regulator .the field coil produces rated flux when no external resistance is connected and rated voltage is applied across field coil. It should be understood that we can only decrease flux from its rated valuebyadding external resistance. Thus the speed of the motor will rise as we decrease the field current and speed control above the base speed will be achieved. Speed versus armature current characteristics as shown in Fig 2. Fig.-2: Field Flux Control 3. PROPOSED SYSTEM 3.1. Circuit Diagram In that model the motor driver circuit consist of N-channel power MOSFET, two electromagnetic relay, micro-controller (Atmega2560), relay driving IC (ULN2003), filtering capacitor and resistors. Fig 3 shows the schematic diagram of prototype of circuit in which H-bridge is made up of two SPDT relay. Connector (CON1) provides the input to the circuit the signals D1 and D2 which are used for direction control are provided to the input of IC ULN2003 and their corresponding output are provided to thecoilsoftworelays. PWM signal from pin 3 is directly provided to the gate terminal of MOSFET So as to control the speed of motor. At the output of the relay the commonterminal (C)isconnected to M+ and M- of the motor.NC terminal of both relays are connected to the drain (D) of the MOSFET and their terminals are shorted to VCC, which is 24 volt in our case. Fig.-3.1: Circuit Schematic Diagram 3.2: Block Diagram For the speed control and the direction control of motor driver require 3 signals D1,D2 and PWM Respectivelly.in that model the micro-controller (At mega 2560) is used as Motherboard to generate the signal D1,D2 for to control the direction of motor and PWM for to control the speed of motor. Fig.-3.2: Block Diagram of Proposed System To facilitate the speed control, the MOSFET is connected in series with the relay and its sourceterminal connectedto the ground. The PWM signal is supplied to the gate terminal of the MOSFET.by varying the duty cycle the ON and OFF time of MOSFET is control. Therefore by varying duty cycle the speed of the motor can be control. The signal D1 and D2are provided by the micro-controller to the SPDT relay1andthe SPDT relay 2 through the relay driving IC ULN2003.if the micro-controller gives the signal D1 then the coil of relay1energised and the motor will rotate in anticlockwise direction, and if the micro-controllergivestheD2signal then coil of relay2 is energized and the motor is rotate in clockwise direction.in these way the signal D1 and D2 control the direction of rotation of motor according to the control logic tabulated in figure which shows all possible
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1415 combination and their resultant outcomes in terms of operation of the motor. 4. CONTROL LOGIC TABLE Table -1: Control Logic Table PWM D1 D2 EFFECT H 0 0 Motor Brake H 0 1 Motor rotates in one direction H 1 0 Motor rotates in opposite direction H 1 1 Motor brake L 0 0 Motor brake L 0 1 Motor freewheel L 1 0 Motor freewheel L 1 1 Motor brake 5. ADVANTAGES The proposed motor driver having several advantages over the conventional motor drivers like it is having a low cost, compact in size because while designing the H-bridge the relays are used for high side instead of traditionally used MOSFET. ThereforecorrespondingintricateMOSFETdriving circuit is also eliminated. Also it is simple circuit as compared to other motor driver’s circuit. Heat sinking is moderate because only one MOSFET require heat sinking rather than four thus the elimination of bulky heat sinks makes a motor driver compact. 6. CONCLUSION The paper demonstrates a new method for speed and direction control of DC Motor by using single MOSFET and two SPDT relay. The reliability of the system is high as compared to traditional Motordrivers.Thedriveriscompact and less complex since the MOSFET driving circuitry is eliminated. Also this circuit is more robust tofailurescaused by damages to the MOSFET’s due to ESD (electrostatic discharge).Thus Motor driver can be used in different application for effectively controlling the speed. ACKNOWLEDGEMENT I express my sense of gratitude and sincere regards to my guide Prof. Apurva A. Bhalerao for guiding me properly in my project work and for helping to solve the project work difficulties. I would also like to thanks all the staff members of Electrical (Electronics & Power) Department for supporting and guiding me in my project work whenever required. REFERENCES [1] Fairchild, Application Note AN-6076 : Design and Application Guide of Bootstrap Circuit for High Voltage Gate Drive IC. [2] R. Valentine, ”Motor Control Electronics Handbook” McGraw-Hill Handbooks,1998 [3] Gururaj Mulay, Akshay Yembarwar, Surabhi Raje, “A DC Motor Driver consisting of a single MOSFET with capability of speed and direction control” IEEE 6th India International Conference on Power Electronics ,8-10 December2014, [4] R.Ali, I. Daut, et al., “Design of high-side MOSFET driver using discrete components for 24V operation” Power EngineeringandOptimizationConference(PEOCO), June 2010,PP 132-136 [5] R. Valentine, “MOSFET ”H” Switchcircuitfora DCmotor” US Patent 4,454,454, 1984. [6] Selvamraju Somalraju, VigneshwarMurali,GouravSaha, Dr.V.Vaidehi, “Robust Railway Crack Detection Scheme (RRCDS) Using LDR Assembly,” IEEE Int. Conf. on Networking, Sensing and Control, vol. 6, iss. 3, pg. 453- 460, May2012