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1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 4133 Temperature Conditioning for Solar Dryer Kumbhar B.A.1, Mote P.S. 2, Dr. Vibhute A.S.3 1,2 SVERI’s college of Engineering Pandharpur 3 Professor, Dept. of Electronics &Telecommunication Engineering, SVERI’s college of Engineering Pandharpur, Maharashtra, India. ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract –Solar drying is renewable and environmentally friendly technology. Solar drying is an advancementofnatural sun drying. Nowadays drying fruits and vegetables have great attention and there are various methods of drying fruits, vegetables such as dehydration, canning etc. due this the quality of such product is degraded so solar dryer is used to avoid wastage, increase the productivity of agricultural, also the production in terms of quality and quantity Key Words: Microcontroller, Sensor, Foldable Solar Dryer, LCD Display. 1.INTRODUCTION Usually the Sun is the source of energy. Sun drying is the process where directly sun radiations come in contact with the things which are going to dry such as drying of grapes, different vegetables, fruit vegetables, fruits. As in sun drying process if heat will increase then it will affects on the product quality such as color of that product get changed also it takes more time for drying, large investment as well as space due to these all problems, productivity get reduced and that badly affects on the agricultural progress so to avoid these all problemswe go for solar dryer. In solardryer the temperature of product increased bydirectabsorptionof solar radiation. The temperature in the solar dryer is higher than sun drying and this reduces the drying time and improves the quality of product. But in different seasons there is problem of temperature means we didn’t get required heat for drying any product. It means there is problem of maintaining the constant temperatureaccording to above mentioned products. There is no facility of automatic temperature conditioning so we designed hardware for this. In this we maintain the different temperature ranges asper the product and thistemperature is adjusted depending upon the moisture contents.Dryingof product is identified by measuring the weight of respective product using sensor. If once drying process will complete then it must give an alarm that indicates drying process has completed. 2. METHODOLOGY The design used for fruit drying chamber needs the temperature to be maintained constant throughout the drying chamber and also removal of moisture content from the fruit. Solar energy is utilized for dehydrating the fruits. Over drying and under drying are harmful for agricultural products [1]. Figure-1: Foldable Solar Dryer The shape of foldable solar dryer is rectangular at a base and triangular at top. The solar radiations are absorbed by black metallic outer surface of dryer. Heat is absorbed by inside air through conducting metallic plates whichisplaced on dryer. The structure of solar dryer ensures that resultant hot air heats the product and dries it by disappearing trapped moisture from the product. Finally, this air escapes through vent at top. The dryer is of modular type can be easily dismantled into a thin rectangular box for easy transportation and storage [2]. The microcontroller is used and programmed to control and manage the overall process of the unit. Different fruits will have different temperatures to dry. Sensors are used to read the temperature in the cabinet connected to microcontroller. A display is use to see the process continuously for the temperature value. If the monitoring temperature is greater than the set temperature value, increase the speed of the fan else decreases. Once the process is completed generate the alarm [3].
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 4134 Figure-2: Internal diagram of solar dryer To calculate the amount of heat required to dry a given quantity of fruit, vegetables for storage, the following equation is used [4]. W1 (100 - M1) = W2 (100 - M2) Where W1 is weight in Kg of fresh fruit, M1 is % initial moisture content in fresh fruit, W2 is weight in Kg of dried fruit and M2 is % final moisture content in dried fruit. 3. CIRCUIT DIAGRAM Figure-3:Block Diagram of Solar Dryer 4. BLOCK DIAGRAM Figure-4:Circuit Diagram of Solar Dryer Solar Panel: Solar panel means to a panel designed to absorb the sun's rays as a source of energy for generating electricity. A photovoltaic module is a packaged, connected assembly of typically 6 x 10 solar cells. Solar Photovoltaic panels constitute the solar array of a PV system that generates and suppliessolar electricity for the electrical components.Here we use a 40watt PV panel. The output of the PV panel drives the electrical components of the dryer. Keypad : A basic 12 button keypad is used for user input. The buttons are setup in a rows and coloumn format. This allows a microcontroller to scan the 7 output pins to see which of the 12 buttons is being pressed. Microcontroller: 1. Compatible with MCS-51 Products 2. 4Kbyte Reprogrammable Flash Memory. 3. Fully Static Operation: 0 Hz to 24 MHz 4. 128 x 8-Bit Internal RAM 5. 32 Programmable I/O Lines 6. Two 16-Bit Timer/Counters DHT22:DHT22 utilizes exclusive digital signal collecting technique and humidity sensing technology and can output calibrated digital signal. Small size, low power consumption & long distance (20 meters) communication. Power voltage should be between 3.3V and 6V DC. When power is supplied to sensor don’t send any instruction to it within one second
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 4135 to pass unstable status. One 100nF capacitor can be added between VDD and GND for wave filtering Figure-5: DHT22 DHT22 specifications: 1. power supply: 3.3V – 6V DC 2. output signal: single-bus 3. sensing element: polymer humidity capacitor & DS18B20 4. measuring range: humidity 0-100% RH / temperature -40°C – 125°C 5. accuracy: humidity ±2%/temperature ±0.2°C sensing period: ~2s Trays: Figure -6:Tray Drying chamber designed in a such a way that it consistsof4 trays which would hold drying products. Its dimension is about 60 x 50 x 4.25 cm (l x b x h). About 12 liters of product volume can be placed in 5. ALGORITHM 1. Select the product using keypad and set temperature and humidity 2. Set any range. 3. Read temperature and humidity and compare it with set point: 4. Display selected range on LCD display. 5. Turn ON buzzer. TEMPERATURE RANGES IN DIFFERENT SEASONS Table1.Temperature Range in Summer Season Table2.Temperature Range in rainy Season
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 4136 Table3.Temperature Range in winter Season REFERENCES [1] K. Sharma, A. Colangelo & G. Spagna, "Experimental Performance of Indirect Type Solar Fruit and VegetableDryer", ENEA- C. R. E. Trisaia, Italy. [2] www.barc.gov.in/akruti-tp [3] Mazidi, Muhammad Ali, McKinlay, Rolin D; Causey, Danny; “PIC Microcontroller and Embedded Systems”,First Edition [4] Sanjay Sharma, R.A.Ray& V.K. Sharma. "ComparativeStudy of Solar Dryer for Crop Drying", Centre forEnergy Studies, IIT, Delhi.
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