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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 11 | Nov 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1374
IMPROVE THE EFFICIENCY OF COMBINED CYCLE POWER PLANT
Sheikh Fareya Rahman1, Moazzam Hossain2, Syed Mostak Hossen3, Md. Khalidur Rahman4
1,2,3,4student, Dept. of Electrical & Electronic Engineering, University of Dhaka, Dhaka, Bangladesh
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - Electricity production, and energy in general,
play a pivotal role in every modern society, as electricity is
required for filling almost all basic needs, food, water,
transportation, shelter, and security. Modern world requires
still more and more energy duetotheincreaseinconsumption.
Especially it is electrical energy that is being requested. There
is of course an effort (and due to strict emission standards a
necessity) to raise the efficiency as much as possible and to
optimize these sources of power from the economic point of
view.
Key Words: HRSG (Heat Recovery Steam Turbine), GT (Gas
Turbine), ST (Steam Turbine), CCPP (CombinedCyclePower
Plant).
1. INTRODUCTION
A predominant portion of electrical energy is generated by
steam turbines. If we consider classic thermal (fossil,
biomass) power plants, it is not possible to attain as high
efficiency as in a combination of twothermal cycles.Thisfact
is successfully used in combined cycle power plants (CCPP)
which combine gas turbine and steam turbine cycles. From
the energetic point of view it is not reasonable to release hot
exhaust gas from the gas turbine directly to the stack. This
exhaust gas can be further utilized since it has appropriate
parameters for steam generation in a heat recovery steam
generator (HRSG). The heat is brought in the cycle at a very
high temperature and taken out at a very low temperature
(in comparison to a single cycle configuration).There are
many ways to improve the efficiency. From the pointofview
of thermal efficiency it can be: raising inlet parameters of
live steam (temperature and pressure), implementing
regeneration and reheating, reducing backpressure, etc.
Optimizing the flow path improves thermodynamic
efficiency of the turbine. Mechanical efficiency can be
improved for example by reducing the frictioninbearings or
by using electromagnetic bearings (in the future).
1.1 RECENT RESEARCH
Many researchers focus on improve the modeling of CCGT
power plant system utilizing the Brayton Cycle gas turbine
and Rankine Cycle steam turbine with air (gases) and water
(steam) as working fluids achieve efficient, reliable, and
economic power generation. Current commerciallyavailable
generation CCGT power plants achieve total thermal
efficiency typically in the 50- 60% Lower Heating Value
range.
On 30th April 2018, the combined cycle gasandsteampower
plant, with one of the highest net efficiency rates worldwide,
went into operation in Pakistan. The plant’s owner/operator
installed H-class gas turbines for the first time in Pakistan.
The power plant is located in Haveli Bahadur Shah Punjab,
Pakistan and features one of the highest net efficiency rates
ever recorded: 62.4 %.
1.3. OBJECTIVES
1. To get higher thermal efficiency of the plant.
2. To get high reliability operation.
3. To utilize the fuel consumption properly.
4. To reduce electricity cost by providingmore production of
electricity.
2. COMBINED CYCLE POWER PLANT
A typhical combined-cycle power plant (CCPP) consists of a
gas turbine (GT), a steam turbine (ST),aheat-recoverysteam
generator (HRSG), and a generator mounted in tandem on a
single shaft. The GT of a typical CCPP is equipped with inlet
guide vanes (IGVs) that adjust the airflow to maintain a high
exhaust temperature.
Figure 1: Schematic arrangement of CCPP
This is how a combined-cycle plant works to produce
electricity and captures waste heat from the gas turbine to
increase efficiency and electrical output.
1. Gas turbine burns fuel.
 The gas turbine compresses air and mixes it
with fuel that is heated to a very high
temperature. The hot air-fuel mixture moves
through the gas turbine blades, making them
spin.
 The fast-spinning turbine drives a generator
that converts a portion of the spinning energy
into electricity.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 11 | Nov 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1375
2. Heat recovery system captures exhaust.
 A Heat Recovery Steam Generator (HRSG)
captures exhaust heat from the gas turbine that
would otherwise escape through the exhaust
stack.
 The HRSG creates steam from the gas turbine
exhaust heat and delivers it to the steam
turbine.
3. Steam turbine delivers additional electricity.
 The steam turbine sends its energy to the
generator drive shaft, where it is convertedinto
additional electricity.
3. PROPOSED SYSTEM
In modern plants these loses are reduced by generation of
steam at several stages of pressure. However number of
steam generation stages is limited as each stage requires
separate system of evaporation and lowering tubes, water
and water-steam drums, pump. Thiscomplicatestheplantso
in modern most sophisticates combined cycle power plants
number of stages of steam generation is limited to three. If
processes of heat transfer from gas to wet steam will not be
used and heat will be transferred only from gas to liquid and
from gas to saturated or superheated steam, then losses,
related to irreversibility of heat transfer may be reduced.
Steam will be generated in the multi-stage throttlingofliquid
from super-critical pressureandnear-criticaltemperatureto
the pressure, slightly above condensation pressure. Since
throttling of liquid and separation of wet steam on saturated
liquid and steam do not require complicated technical
devices, number of steam generation stages may be more
than in conventional combined cycle power plant. Such
increasing of number of steam generation stages will not
complicate the plant.
Figure 2 : Scheme of steam part of combined cycle
power plant with multi-stage throttling of working
substance. HPT, LTP – high and low pressure turbines;
SH1, SH2 – steam overheaters; CD– condenser; WP1,
WP2 – feed water pumps; WH – water heater;
TV1…TV6 – throttling valves; S1…S6 – separators of
wet steam
4. METHODOLOGY/APPROACH
Efficiency of combined cycle power plant may be improved
by reducing internal irreversibility of processes in the
thermodynamic cycle of the power plant. It is necessary to
transfer between working substances of gas and steam
cycles considerable part of the heat,suppliedinthegascycle.
This imposes restrictionson theshapeandparametersofthe
steam cycle. As a consequence thermal efficiency of the
steam cycle in combined cycle power plant is substantially
lower than in the ordinary steam power plant – 36% and
53% respectively for the same values of maximum steam
temperature. The following points are to be considered;
1) Increase the turbine inlet temperature provided the
turbine materials can stand the temperature or one has
access to replacement parts that can withstand the
temperatures.
2) Increase the pressure ratio. There is a limit to the
efficiency increase depending upon the turbine inlet
temperature. One can concievably increase the pressure
ratio to a point that the increased work is never recovered
because the expansion across the turbine is inadequate to
recover the work. Also, this would likely require a new
compressor although some work was done in the past
involving "supercharging" the compressor with a blower.
3) Power augmentation through steam injection.
4) On turbines with HP and LP turbine separated, apply
reheat.
5. RESULTS AND DISCUSSIONS
New methods of increasing efficiency of steam, gas and
combined cycle power plants are being proposed.
Calculations shows increase of net efficiency 22.1% for
steam turbine power plant, 12.9% for gas turbine power
plant and 4.2% for steam part of combined cycle power
plant.
The main aspect of this case study is to improve the
efficiency of the combined cycle power plant. In the single
cycle power plant we release the exhaust gas to the
environment which pollutes our environment but in the
combined cycle power plant we can rotate another turbine
(steam turbine) by using the exhaust gas that is left after
rotating the first turbine which helps toreduceenvironment
pollution. The way to improve the power output of the
power plant was to replace the single pressurecondenserby
the double-pressure one. Two possible limit options were
calculated: with preserved heat exchange surface and with
preserved terminal temperature difference inrelationtothe
original condenser.
6. CONCLUSION
As global energy demand continues to grow, combinedcycle
power plants are becoming more relevant. So the efficiency
of plant plays a vital role in modern power generation
system .The higher the efficiency, the higher theelectricity is
produced. For this reason electricity cost of generation will
be reduced .The more people are getting the electricity
facility by improving combine cycle power plant efficiency.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 11 | Nov 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1376
REFERENCES
[1] J.S. Joyce, W.E. Zoerner, The many viable options of
combining gas and steam turbines, Conf. Electric
Power supply Industry, Bangkok, Nov. 23 Paper 2-10,
1984, 84-90.
[2] E. Jeffs, Gas turbine PFBC to replace steam plants in US
and Spain, Gas Turbine World, June, 20-22, 1987.
[3] R. Farmer, 227 MW frame 9FA will powerEpon's1.7GW
combined cycle, Gas Turbine World, June (1992)15-22..
[4] E.S. Miliares, P. Wilkinson, Benefits of converting utility
gas turbines to combined-cycle plants, in: Joint
ASME/IEEE PowerGenerationConference,1986,pp.19-
23.
[5] C.R. Higdon, B.M. Loules, S. Lynn, A novel heat-recovery
process for improving the thermal efficiency of gas
turbines in electric powergeneration,in:Proc.American
Power Conf. 52, 1990, pp. 216-221.
[6] https://www.researchgate.net/publication/277501906
_Prospect_of_Combined_Cycle_Power_Plants_over_Single
_Cycle_Power_Plants_in_Bangladesh_A_Case_Study
[7] G. Manfrida, G. Bidini, P.P.Alessandrello,Energyanalysis
of viable options for steam water injection in gas
turbines, ASME Paper No. 89-GT-148, 1989.
[8] Vasserman A A and Shutenko M A 2003 Patent of
Ukraine on invention #57773 “Method of increasing of
steam temperature at turbine’s inlet”. Bulletin
“Promyslova vlasnist” vol 7.
[9] Vasserman A A and Shutenko M A 2006 New methodsof
increasing efficiency of steam turbine plants. Proc. of
ESDA2006 – 8th biennial ASME Conf. on engineering
systems design and analysis vol 1 (New York: ASME
Technical Publishing Office) pp 79-87.
[10] Vasserman A A and Shutenko M A 2007 Patent of
Ukraine on invention #81044 “Method of increasing
efficiency of combined cycle power plant”. Bulletin
“Promyslova vlasnist” vol 19.

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IRJET- Improve the Efficiency of Combined Cycle Power Plant

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 11 | Nov 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1374 IMPROVE THE EFFICIENCY OF COMBINED CYCLE POWER PLANT Sheikh Fareya Rahman1, Moazzam Hossain2, Syed Mostak Hossen3, Md. Khalidur Rahman4 1,2,3,4student, Dept. of Electrical & Electronic Engineering, University of Dhaka, Dhaka, Bangladesh ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - Electricity production, and energy in general, play a pivotal role in every modern society, as electricity is required for filling almost all basic needs, food, water, transportation, shelter, and security. Modern world requires still more and more energy duetotheincreaseinconsumption. Especially it is electrical energy that is being requested. There is of course an effort (and due to strict emission standards a necessity) to raise the efficiency as much as possible and to optimize these sources of power from the economic point of view. Key Words: HRSG (Heat Recovery Steam Turbine), GT (Gas Turbine), ST (Steam Turbine), CCPP (CombinedCyclePower Plant). 1. INTRODUCTION A predominant portion of electrical energy is generated by steam turbines. If we consider classic thermal (fossil, biomass) power plants, it is not possible to attain as high efficiency as in a combination of twothermal cycles.Thisfact is successfully used in combined cycle power plants (CCPP) which combine gas turbine and steam turbine cycles. From the energetic point of view it is not reasonable to release hot exhaust gas from the gas turbine directly to the stack. This exhaust gas can be further utilized since it has appropriate parameters for steam generation in a heat recovery steam generator (HRSG). The heat is brought in the cycle at a very high temperature and taken out at a very low temperature (in comparison to a single cycle configuration).There are many ways to improve the efficiency. From the pointofview of thermal efficiency it can be: raising inlet parameters of live steam (temperature and pressure), implementing regeneration and reheating, reducing backpressure, etc. Optimizing the flow path improves thermodynamic efficiency of the turbine. Mechanical efficiency can be improved for example by reducing the frictioninbearings or by using electromagnetic bearings (in the future). 1.1 RECENT RESEARCH Many researchers focus on improve the modeling of CCGT power plant system utilizing the Brayton Cycle gas turbine and Rankine Cycle steam turbine with air (gases) and water (steam) as working fluids achieve efficient, reliable, and economic power generation. Current commerciallyavailable generation CCGT power plants achieve total thermal efficiency typically in the 50- 60% Lower Heating Value range. On 30th April 2018, the combined cycle gasandsteampower plant, with one of the highest net efficiency rates worldwide, went into operation in Pakistan. The plant’s owner/operator installed H-class gas turbines for the first time in Pakistan. The power plant is located in Haveli Bahadur Shah Punjab, Pakistan and features one of the highest net efficiency rates ever recorded: 62.4 %. 1.3. OBJECTIVES 1. To get higher thermal efficiency of the plant. 2. To get high reliability operation. 3. To utilize the fuel consumption properly. 4. To reduce electricity cost by providingmore production of electricity. 2. COMBINED CYCLE POWER PLANT A typhical combined-cycle power plant (CCPP) consists of a gas turbine (GT), a steam turbine (ST),aheat-recoverysteam generator (HRSG), and a generator mounted in tandem on a single shaft. The GT of a typical CCPP is equipped with inlet guide vanes (IGVs) that adjust the airflow to maintain a high exhaust temperature. Figure 1: Schematic arrangement of CCPP This is how a combined-cycle plant works to produce electricity and captures waste heat from the gas turbine to increase efficiency and electrical output. 1. Gas turbine burns fuel.  The gas turbine compresses air and mixes it with fuel that is heated to a very high temperature. The hot air-fuel mixture moves through the gas turbine blades, making them spin.  The fast-spinning turbine drives a generator that converts a portion of the spinning energy into electricity.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 11 | Nov 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1375 2. Heat recovery system captures exhaust.  A Heat Recovery Steam Generator (HRSG) captures exhaust heat from the gas turbine that would otherwise escape through the exhaust stack.  The HRSG creates steam from the gas turbine exhaust heat and delivers it to the steam turbine. 3. Steam turbine delivers additional electricity.  The steam turbine sends its energy to the generator drive shaft, where it is convertedinto additional electricity. 3. PROPOSED SYSTEM In modern plants these loses are reduced by generation of steam at several stages of pressure. However number of steam generation stages is limited as each stage requires separate system of evaporation and lowering tubes, water and water-steam drums, pump. Thiscomplicatestheplantso in modern most sophisticates combined cycle power plants number of stages of steam generation is limited to three. If processes of heat transfer from gas to wet steam will not be used and heat will be transferred only from gas to liquid and from gas to saturated or superheated steam, then losses, related to irreversibility of heat transfer may be reduced. Steam will be generated in the multi-stage throttlingofliquid from super-critical pressureandnear-criticaltemperatureto the pressure, slightly above condensation pressure. Since throttling of liquid and separation of wet steam on saturated liquid and steam do not require complicated technical devices, number of steam generation stages may be more than in conventional combined cycle power plant. Such increasing of number of steam generation stages will not complicate the plant. Figure 2 : Scheme of steam part of combined cycle power plant with multi-stage throttling of working substance. HPT, LTP – high and low pressure turbines; SH1, SH2 – steam overheaters; CD– condenser; WP1, WP2 – feed water pumps; WH – water heater; TV1…TV6 – throttling valves; S1…S6 – separators of wet steam 4. METHODOLOGY/APPROACH Efficiency of combined cycle power plant may be improved by reducing internal irreversibility of processes in the thermodynamic cycle of the power plant. It is necessary to transfer between working substances of gas and steam cycles considerable part of the heat,suppliedinthegascycle. This imposes restrictionson theshapeandparametersofthe steam cycle. As a consequence thermal efficiency of the steam cycle in combined cycle power plant is substantially lower than in the ordinary steam power plant – 36% and 53% respectively for the same values of maximum steam temperature. The following points are to be considered; 1) Increase the turbine inlet temperature provided the turbine materials can stand the temperature or one has access to replacement parts that can withstand the temperatures. 2) Increase the pressure ratio. There is a limit to the efficiency increase depending upon the turbine inlet temperature. One can concievably increase the pressure ratio to a point that the increased work is never recovered because the expansion across the turbine is inadequate to recover the work. Also, this would likely require a new compressor although some work was done in the past involving "supercharging" the compressor with a blower. 3) Power augmentation through steam injection. 4) On turbines with HP and LP turbine separated, apply reheat. 5. RESULTS AND DISCUSSIONS New methods of increasing efficiency of steam, gas and combined cycle power plants are being proposed. Calculations shows increase of net efficiency 22.1% for steam turbine power plant, 12.9% for gas turbine power plant and 4.2% for steam part of combined cycle power plant. The main aspect of this case study is to improve the efficiency of the combined cycle power plant. In the single cycle power plant we release the exhaust gas to the environment which pollutes our environment but in the combined cycle power plant we can rotate another turbine (steam turbine) by using the exhaust gas that is left after rotating the first turbine which helps toreduceenvironment pollution. The way to improve the power output of the power plant was to replace the single pressurecondenserby the double-pressure one. Two possible limit options were calculated: with preserved heat exchange surface and with preserved terminal temperature difference inrelationtothe original condenser. 6. CONCLUSION As global energy demand continues to grow, combinedcycle power plants are becoming more relevant. So the efficiency of plant plays a vital role in modern power generation system .The higher the efficiency, the higher theelectricity is produced. For this reason electricity cost of generation will be reduced .The more people are getting the electricity facility by improving combine cycle power plant efficiency.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 11 | Nov 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1376 REFERENCES [1] J.S. Joyce, W.E. Zoerner, The many viable options of combining gas and steam turbines, Conf. Electric Power supply Industry, Bangkok, Nov. 23 Paper 2-10, 1984, 84-90. [2] E. Jeffs, Gas turbine PFBC to replace steam plants in US and Spain, Gas Turbine World, June, 20-22, 1987. [3] R. Farmer, 227 MW frame 9FA will powerEpon's1.7GW combined cycle, Gas Turbine World, June (1992)15-22.. [4] E.S. Miliares, P. Wilkinson, Benefits of converting utility gas turbines to combined-cycle plants, in: Joint ASME/IEEE PowerGenerationConference,1986,pp.19- 23. [5] C.R. Higdon, B.M. Loules, S. Lynn, A novel heat-recovery process for improving the thermal efficiency of gas turbines in electric powergeneration,in:Proc.American Power Conf. 52, 1990, pp. 216-221. [6] https://www.researchgate.net/publication/277501906 _Prospect_of_Combined_Cycle_Power_Plants_over_Single _Cycle_Power_Plants_in_Bangladesh_A_Case_Study [7] G. Manfrida, G. Bidini, P.P.Alessandrello,Energyanalysis of viable options for steam water injection in gas turbines, ASME Paper No. 89-GT-148, 1989. [8] Vasserman A A and Shutenko M A 2003 Patent of Ukraine on invention #57773 “Method of increasing of steam temperature at turbine’s inlet”. Bulletin “Promyslova vlasnist” vol 7. [9] Vasserman A A and Shutenko M A 2006 New methodsof increasing efficiency of steam turbine plants. Proc. of ESDA2006 – 8th biennial ASME Conf. on engineering systems design and analysis vol 1 (New York: ASME Technical Publishing Office) pp 79-87. [10] Vasserman A A and Shutenko M A 2007 Patent of Ukraine on invention #81044 “Method of increasing efficiency of combined cycle power plant”. Bulletin “Promyslova vlasnist” vol 19.