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1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 04 | April 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 969 EVOLUATION OF VIBRO MOTOR POSITION ON RECIPROCATING VIBRO SEPARATOR Vedant J Mehta1, Jayesh V Desai2, Divyang H Pandya3 1PG scholar, Dept. of Mechanical Engineering, LDRP-ITR College, Gujarat, INDIA 2Assistant Professor, Dept. of Mechanical Engineering, LDRP-ITR College, Gujarat, INDIA 3Professor, Dept. of Mechanical Engineering, LDRP-ITR College, Gujarat, INDIA ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - The vibro separator is separating the final product by removing impurities and its principal based on vibration motion. The capacity of reciprocating vibro separator is 4 tons per hour. In this research work, try to increase the capacity of reciprocating vibro separator. In the Research work, two parameters like foundation of rubber properties and unbalance mass magnitude &positionarekept constant. Two parameters like Motor speed and Motor Angel are considered as variable parameters. Reciprocating vibro separator of Gajanan Industry at Unjha District Mahesana Gujarat is used as an Experimental setup. Find out Amplitude and Dynamic motion behaviour of experimental set up Reciprocating Vibro separator, with help of vibro analyser Instrument. Computational model based on of experimental setup is modelled out in solid works2017 software and analysed ANSYS 16.2 software. Also Find out Amplitude and dynamic motion behaviour is observed with the help of FFT, Time Domain Data and Poincare. In this research work, flow rate of wheat has been calculated at various motor angle and motor speed. Key Words: Vibro Motor, Vibrating Screen, Unbalance Mass, Vibration Motion Characteristic, ScreenEfficiency 1. INTRODUCTION Generally, any product is not available in pure form. There are always some impuritiesaretherein requiredproduct. To get the final product we have to separate the final product from raw material so to remove that impuritiesweusevibro separator as separating machine. The vibro separator is separating the final product & impurities by using vibration motion. The motivationisthrough anunbalanced motorwith a double extended shaft, fitted at both ends with eccentric weights. The top weight on the motor shaft rotatesina plane close to the centre of the mass of assembly. Rotation of the top eccentric weights creates vibration in the horizontal plane, which causes material to move acrossthescreencloth to periphery increasing the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the center of mass creating tilt on the screen giving vibration in vertical and tangential plane. Increasing the vertical component of motion, this promotes turnover of material on the screen surfacehelping maximum quantity of undersizematerial topassthroughthe screen. Rugged Springs placed over the circular motor base amplifies the vibration. In that type of vibro- separator having some basic component 1. Vibrating Feeder 2. Vibro Motor 3. Vibro Screen 4. Hopper 5. Supports 6. Beam Vibrating Feeder: A vibrating feeder provide the most effective and pecuniary method of conveying mass of materials and most importantly it is the simplest and easiest means of controlling rate of flow or feed. Vibrating Screen: Vibrating screen is a kind of sieving equipment used to discrete material into multiple grades by grain size as product and for further processing. Vibro Motor: The vibration is oftenproductbyelectricmotor with an unbalance mass on its driveshaft. Hopper: A storage container used in industries and is provided with additional width and depth for temporary storage of raw materials, for dust collection etc. 2. LITERATURE REVIEW The new design does not significantly affect the geometry of the traditional screens, keeping the same global dimensions and almost the same mass value. In fact, the aim of this study was to design a new vibratingscreen having almost thesame dimensions but that could give a much higher dynamic structural resistance at frequencies and load amplitudes much higher that the startingmass.Numerical finiteelement models were generated to investigate the structural and dynamic behaviour of a standard vibrating screen. These analyses allowed the modification of the geometrical parameters of the traditional screen and to design the new one. Accurate three-dimension FE models were sogenerated in order to evaluate the best design solution, in terms of dynamic structural resistance, able to reduce the stress values at the most stressed area. Strains at the most stressed area of the screen were measured in dynamic working conditions,atdifferentfrequenciesandloadamplitudesthese stress values were compared with the numerical ones in
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 04 | April 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 970 order to validate the numerical results. DEM results and experimental data from a specially designed circularly vibratingscreeningmodelarecomparedquantitativelyunder a range of operating conditions. The validate DEM model can be applied to perform extensive numerical studiestoachieve optimal performance and better operation of such complicated and important processes in mineral processing. vibrating feeders are used for a wide variety of applications such as metering and transferring of material from bins hoppers, silos and storage piles to crusher, screens and belt conveyors andprotectingotherequipmentfromimpactloads and for feeding andscalpingofROQ(RunofQuarry)andROM (Run of Mine) material prior to crushing and conveying. The feeder is used to control the rate of mixture entering the crusher. Thus, majorly used to control the feed rate. The vibrating feeder help in the flow of bulk material into the crusher machine for crushing purpose and bypass small rocks, stones and other particles into the crusher machine and all other small particles, pebbles and sand, etc. A mechanical model of the new motionwasestablishedandthe characteristics of the new vibrating screen were analysed to establish its equation of motionbyusingthevibrationtheory, to includeastechnologicalparameters,amplitude,movement velocity, the throwing index through theoretical calculation. The efficiency of particle screening was studied at different values of frequency and the screening with the swing trace. The functional relationship between screeningefficiencyand the parameters was fitted with the least square method. The results show that high frequency and large swing angle are suitable for small particles,whilesmallvaluesaresuitablefor particles close to aperture size. Compare to linear vibration trace, both screening efficiency andprocessingcapacitywere efficiency improved. Analysing the screening process of three different vibration screens, it proves that thevariablelinearvibrationscreenhas better power distribution and screen surfacemovement.The flexible screen surface can increase the amplitude of the screen surface and reduce the material blocking phenomenon. Thescreen experiment results ofthetwo-style screen surface vibration screens show the hugeadvantageof flexible screen surface than fixed screen surface in screen efficiency and avoiding material crush and it also provides a powerful proof to verify the correctness of simulation work. the nonlinear vibration system which supported by the soft nonlinear characteristics spring, the amplitude value of nonlinear system can be automatically compensated when the vibrating mass of the vibrating system fluctuating in small- scope, which make the amplitude approximate remaining constant. 3. EXPERIMENTAL SETUP The experimental work is performed at GAJANAND INDUSTARY. The setup was prepared as per the computational work. Herethetwovibromotorarerunningat 1000 rpm. The variation in motor speed is ± 20 rpm. Motoris having 0.5 Hp power of each vibro motor. The experimental setup is running in between 980 to 1020 rpm motor speed with 30- degreemotor angle.Here the separator box has two motors connected at two side walls at the middle point of separator box height. Four unbalancedmassesareconnected to each motor, which of 3.34 kg each.Theexperimentalresult is taken 3 points. One of the points is shown in figure (3.2) and remaining two points are at each part of separator box. The piezoelectric accelerometers sensor (uni-axial) is used for picking up the vibration signals from the point on separator box. These special piezoelectric pickup type sensors are used with a frequency of range from 1-10kHz. The sensitivity of sensor 1.02 mv/(m/s^2) with integral electronics piezoelectricaccelerometerinputmodeofsensor. The analyser used to measure the acceleration data is made by Crystal corporation. The model of analyser is CoCo-80. Fig 1: Vibro Analyser Table 1: Specification of vibro separator Sr No. Part Name Weight (KG) Material 1 Separator Box 505.63 Structural steel 2 Plate 6.37 Structural steel 3 Foundation rubber 0.335 Rubber 4 Each motor without unbalance mass 26.96 Gray cast iron
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 04 | April 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 971 4. COMPUTATION MODEL Fig 2: Reciprocating vibro separator assembly 5. FLOW RATE OF RECIPROCATING VIBRO SEPARATOR Flow rate of grain Q=ρ*A*v………………………. (1) Q= Flow rate of grain ρ = Density of grain = 12.19 Grain per cubic centimetres for wheat =6.48 * 10^-5 kg per cubic centimetres Table 2: Density of different product Sr No. Product Density (Grain per cubic centimeter) 1 Wheat 12.19 2 Chickpeas 15.65 3 Grain millet 12.04 4 Sorghum grain 12.52 5 Kidney beans 15.65 6 Lima beans 10.18 7 Mung beans 6.78 8 black beans 16.76 9 Red lentils 12.52 10 Split beans 15.65 11 Sesame 15.65 12 Barley 9.65 13 Cardamom 6.05 14 Cumin 6.26 A=Area of separator box Here, I=184 CM b=100 CM h=50 CM Here, we can be using length and Hight for calculating areaof grain. So, area of separator box = Length * Hight = 184*50 = 9200 cm^2 = 0.92 m^2 v= velocity of the grain We having all data based on Ansys work and that computational data gives the value of displacement, velocity, acceleration. All data mounted below table. Table 3: Computation data of vibro separator Sr N o. Angle (degr ee) Speed (rpm) Displace ment (mm) Velocit y (mm/s ) Accelerat ion (mm/s2) 1 28° 1000 3.0229 424.19 1.3624 2 1050 3.5072 630.08 3.6534 3 1100 3.0274 465.65 1.2347 4 30° 1000 2.9990 405.27 1.3495 5 1050 0.6031 190.77 1.97582 6 1100 0.7856 189.45 1.3163 7 32° 1000 3.0310 426.67 1.3906 8 1050 3.4852 395.27 1.2088 9 1100 3.0274 630.08 3.6534 Hear, density and area are constant in our calculation because density of grain is no change in any process. Also, area of the separator is no change in any process it’s all time same so area also constant. Density ρ = constant Area A = constant So, the equation we get, Q α ρ Calculation 1: Angle 28 and Speed 1000 rpm Experimentally we having flow rate 4 tons per hour. …………………(2) Hear, Q1= flow rate of experimental = 4 tons per hour Q2= flow rate of computational=? v1= velocity of grain at 30’ angle 1000 rpm = 405.27 mm/s v2= velocity of grain at 28’ angle 1000 rpm = 424.19 mm/s put all value in equation (2)
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 04 | April 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 972 So, Q2= 4.186 tons per hour. Calculation 2: Angle 28 and Speed 1050 rpm Q1= Flow rate of experimental = 4.186 tons per hour Q2= Flow rate of computational=? v1= velocity of grain at 28’ angle 1000 rpm = 424.19 mm/s v2= velocity of grain at 28’ angle 1050 rpm = 630.08 mm/s ……………(3) So, Q2= 6.217 tons per hour Calculation 3: Angle 28 and Speed 1100 rpm Q1= Flow rate of experimental = 4.186 tons per hour Q2= flow rate of computational=? v1= velocity of grain at 28’ angle 1000 rpm = 424.19 mm/s v2= velocity of grain at 28’ angle 1100 rpm = 465.65 mm/s …………..(4) So, Q2= 4.590 tons per hour. 6. RESULT AND DISCUSSION Table 4: Comparison of experimental and computational data Experimental data of reciprocating vibro separator Sr No. Angle (degree) Speed (rpm) Flow Rate 1 30 1000±20 4 tons per hour Computation data of vibro separator Sr No. Angle (degree) Speed (rpm) Flow Rate 1 28 1000 4.186 tone per hour 2 28 1050 6.217 tone per hour 3 28 1100 4.590 tone per hour After the text edit has been completed, the paper is ready for the template. Duplicate the template filebyusingtheSaveAs command, and use the naming convention prescribed by your conference for the name of your paper. In this newly created file, highlight all of the contents and import your prepared text file. You are now ready to style your paper. 7. CONCLUSITION Flow rate calculation of reciprocating vibro separator for motor angle 30’ and motor speed 1000 rpm is 4 tons per hour. While flow rate of reciprocating vibro separator at motor angle 28’ and speed 1000 rpm is 4.186 tons per hour. We can say that where getting higher flow rate motor angle 28’ and motor speed 1000 rpm. At an angle of 28’ speeds are varied from 1000 rpm to 1100 rpm at an increment of 50 rpm. In these three speeds we get maximum flow rate of 6.21 tons per hour at 1050 rpmwhich is more than the reference i.e. 30’ and 1000 rpm. REFERENCES [1] Baragetti, Sergio. "Innovative structural solution for heavy loaded vibrating screens." Minerals Engineering 84 (2015): 15-26. [2] Golovanevskiy, Vladimir A., et al. "Vibration-induced phenomena in bulk granular materials." International Journal of Mineral Processing 100.3 (2011): 79-85 [3] Xiao, Jianzhang, and Xin Tong. "Characteristics and efficiency of a new vibrating screen with a swing trace." Particuology 11.5 (2013):601-606 [4] Sudhakar, I., S. AdiNarayana, and M. AnilPrakash. "Condition Monitoring of a 3-Ø Induction Motor by Vibration Spectrum anaylsis using Fft Analyser-A Case Study." Materials Today: Proceedings 4.2 (2017):1099- 1105 [5] Ramatsetse, Boitumelo, Khumbulani Mpofu, and Olasumbo Makinde. "Failure and sensitivityanalysis ofa reconfigurable vibrating screen using finite element analysis." Case Studies in Engineering Failure Analysis (2017): 40-51. [6] Jiang, Haishen, et al. "Dynamic characteristics of an equal-thickness screen with a variable amplitude and screening analysis." Powder Technology 311 (2017): 239-246. [7] Jiang, Haishen, et al. "Process analysis and operational parameter optimization of a variable amplitude screen for coal classification." Fuel 194 (2017): 329-338. [8] Jiang, Haishen, et al. "Kinematics of variable-amplitude screen and analysis of particle behavior during the process of coal screening." Powder Technology 306 (2017): 88-95. [9] Soldinger, Monica. "Transport velocity ofa crushed rock material bed on a screen." Minerals engineering 15.1(2002): 7-17. [10] Dong, Hailin, et al. "Influence of vibration mode on the screening process." International Journal of Mining Science and Technology 23.1 (2013): 95-98.
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